Kipor IG3000 User manual

PREFACE
Thank you for purchasing a Kipor Generator from the Coast Distribution System.
This manual covers the operation and preventive maintenance of the IG3000 generator.
All information in this publication is based on the latest product information available at the time of
printing.
We reserve the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
This manual should be considered a permanent part of the generator and should remain with it if it is
resold.
Pay special attention to statements preceded by the following words:
Failure to properly follow these precautions can result in property damage, serious
injury or DEATH!
Read all labels and the owner's manual before operating this generator.
Generators produce carbon monoxide, a poisonous, colorless, odorless gas that can cause death or
serious injury.
Indoor use of a generator can kill quickly. Generators should be used outdoors only.
Generators should be used outdoors only and away from garages and open windows and protected from
rain and snow.
Always stop engine before refueling. Wait 5 minutes before restarting.
Keep any source of ignition away from the fuel tank at all times.
The portable generator is not meant to be used as a permanent back-up power system for the home. A

permanently installed stationary generator is designed to be safely used for this specific purpose.
Indicates a strong possibility of severe personal injury or death if instructions are
not followed.
Indicates a possibility of personal injury or equipment damage if instructions are
not followed.
NOTE Gives helpful information.
If a problem should arise, or if you have any questions about the generator, consult an authorized dealer
or service center.
Our generators are designed to give safe and dependable service if operated
according to the instructions. Read and understand the Owner's Manual before
operating the generator. Failure to do so could result in personal injury or
equipment damage.

CONTENTS
1. SAFETY INSTRUCTIONS ··································································································1
2. COMPONENT LOCATIONS································································································3
3. PRE-OPERATION CHECK·································································································5
4. STARTING THE ENGINE····································································································8
5. GENERATOR USE············································································································11
6. STOPPING THE ENGINE·································································································15
7. MAINTENANCE ················································································································16
8. TRANSPORTING/STORAGE ···························································································21
9. TROUBLESHOOTING ······································································································22
10. SPECIFICATIONS···········································································································24
11. WIRING DIAGRAM··········································································································25
12. WHEEL KIT ·····················································································································26
13. WARRANTY····················································································································27

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1. SAFETY INSTRUCTIONS
■Our generators are designed to give safe and dependable service if
operated according to instructions.
Read and understand the owner's manual before operating the
generator. Failure to do so could result in personal injury or equipment
damage.
■Exhaust gas contains poisonous carbon monoxide.
Never run the generator in an enclosed area.
Be sure to provide adequate ventilation.
■The muffler becomes very hot during operation and remains hot for
several minutes after stopping the engine.
Be careful not to touch the muffler while it is hot.
Let the engine cool before storing the generator indoors.
The engine exhaust system will be heated during operation and remain
hot immediately after stopping the engine.
To prevent scalding, pay attention to the warning marks attached to the
generator.

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To ensure safe operation—
■Gasoline is extremely flammable and explosive under certain
conditions. Refuel in a well ventilated area with the engine stopped.
■Keep away from smoking materials, sparks and other sources of
combustion when refueling the generator. Always refuel in a
well-ventilated location.
■Wipe up spilled gasoline at once.
■Connections for standby power to a building's electrical system must be
made by a qualified electrician and must comply with all applicable laws
and electrical codes. Improper connections can allow electrical current
from the generator to back feed into the utility lines. Such back feed
may electrocute utility company workers or others who contact the lines
during a power outage, and when utility power is restored, the
generator may explode, burn, or cause fires in the building's electrical
system. This generator is not designed to be connected to an automatic
transfer switch. Serious damage to the engine and inverter module may
result.
■Always make a pre-operation inspection before you start the engine.
■Place the generator at least three feet or one meter away from
buildings or other equipment during operation.
■Operate the generator on a level surface to prevent fuel spillage or oil
starvation.
■Know how to stop the generator quickly and understand operation of all
the controls. Never permit anyone to operate the generator without
proper instructions. Keep children and pets away from the generator
when it is in operation.
■Never operate the generator with the door open or any panels removed.
Do not operate in any enclosure such as an RV compartment.
■Keep away from rotating parts while the generator is running.
■The generator is a potential source of electrical shocks when misused;
do not operate with wet hands.
■Do not operate the generator in rain or snow or let it get wet.

3
2. COMPONENT LOCATIONS
2.1 Outside view

4
2.2 Control panel
2.3 Serial Number and Bar Code Location:
The engine serial number is stamped on the engine block to the left of the oil drain plug. In most cases
the battery will have to be removed to view it clearly. Refer to this number when ordering parts or making
technical inquiries.
Engine serial number
The bar code label is found in three locations: on the generator inside the service door, on the packing
carton, and in the owner’s manual inside cover. The bar code identifies the production date and is used
by your dealer and the customer service center for warranty administration.
Please record this information below and keep this manual in a safe place along with the bill of sale.
Serial Number __________________________________
Bar Code Number _______________________________
Date of Purchase ________________________________

5
3. PRE-OPERATION CHECK
Be sure to check the generator on a level surface with the engine stopped.
3.1 Check the engine oil level.
■Using nondetergent oil or 2-stroke engine oil could shorten the engine's
service life.
■Use a high-detergent, premium quality 4-stroke engine oil, certified to
meet or exceed U.S. automobile manufacturer's requirements for API
Service Classification SG/SF.
■Select the appropriate viscosity for the average temperature in your
area.
SAE Viscosity Grades
Open the service door. Remove the oil filler cap and wipe the dipstick with a clean rag. Check the oil
level by inserting the dipstick in the filler hole without screwing it in. If the oil level is below the end of the
dipstick, refill with recommended oil up to the top of the oil filler neck.

6
■Running the engine with insufficient oil can cause serious engine
damage.
■The Low OilAlarm System will automatically stop the engine before the
oil level falls below the safe limit. However, to avoid the inconvenience
of an unexpected shutdown, it is still advisable to visually inspect the oil
level regularly.
3.2 Check the fuel level
Use unleaded 87 octane regular grade gasoline.
If the fuel level is low, refill to the shoulder of the fuel strainer, see fig.4.
Never use an oil/gasoline mixture or dirty gasoline.
Avoid getting dirt, dust or water in the fuel tank.
After refueling, tighten the fuel filler cap securely.
■Gasoline is extremely flammable and is explosive under certain
conditions.
■Refuel in a well-ventilated area with the engine stopped. Keep all
smoking materials, sparks, and any other source of combustion away
from the generator during refueling.
■Do not overfill the fuel tank (there should be no fuel in the filler neck).
After refueling, make sure the fuel filler cap is closed properly and
securely.
■Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may
ignite. If any fuel is spilled, make sure the area is dry before starting the
engine.
■Avoid repeated or prolonged contact with skin or breathing of vapor.
KEEP OUT OF REACH OF CHILDREN.
Fuel tank capacity: 3.43 gallons or 13 liters

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Gasoline containing alternate fuels:
If you decide to use a gasoline containing ethanol, be sure its octane rating is no lower than the
specification. Do not use a blend that contains more than 10% ethanol. Do not use any gasoline
containing methanol.
3.3 Check the air cleaner
Check the air cleaner element to be sure it is clean and in good condition.
Open the left side maintenance cover. Remove the air cleaner cover, remove the paper element from the
air cleaner cover, and check the element, Replace the element if dirty or the filter paper is torn.
■Never run the engine without the air cleaner. Rapid engine wear will
result from contaminants such as dust and dirt being drawn through the
carburetor into the engine.

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4. STARTING THE ENGINE
■When starting the generator after adding fuel for the first time or after
long term storage, or after running out of fuel, turn the fuel valve lever to
the "ON" position, then wait for 10 to 20 seconds before starting the
engine.
4.1 Turn the fuel valve lever to the ON position.
4.2 Pull the choke knob out to the CLOSED position
Do not use the choke if the engine is already warm or the ambient air temperature is high.

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4.3 Insert the engine key and turn the engine switch to ON position.
4.4(a) Electric Start: turn the engine switch to the START until the engine has started. Do not operate the
starter for more than 10 seconds.
4.4(b) Manual Start: pull the starter grip lightly until resistance is felt then pull the starter grip briskly
toward the arrow as shown below.
■Do not allow the starter grip to snap back. Return it slowly by hand.
■Do not let the starter rope rub against the generator body or the rope
will wear out prematurely.

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4.5 Push the choke knob to the OPEN position as the engine warms up.
High altitude operation
At high altitude, the standard carburetor air-fuel mixture will be excessively rich
Performance will decrease, and fuel consumption will increase.
High altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor.
If you always operate the generator at altitudes higher than 5000 feet or 1500 meters above sea level,
have your authorized dealer install a high altitude main jet.
Even with suitable carburetor jetting, engine horsepower will decrease approximately 3.5% for each
1000 feet or 305 meter increase in altitude. The effect of altitude on the horsepower will be greater than
this if no carburetor modification is made.
■Operation of the generator at an altitude lower than the carburetor is
jetted for may result in reduced performance, overheating, and
serious engine damage caused by an excessively lean air/fuel
mixture. Be sure to have any modification reversed at lower altitudes.
TEMPERATURE
Generator output generally de-rates 1% for every 10° F (5.5° C) above 85° F (29° C). The normal
operating range of the generator is -20° to 113° F (-29° to 45° C).
■
Do not operate the generator when the ambient temperature is below
-20° F (-29°)
■Do not operate the generator when the ambient temperature is above
113° F (45° C)

11
5. GENERATOR USE
■To prevent electrical shock from faulty appliances, the generator should
be grounded. Connect a length of heavy cable between the generator's
ground terminal and an external ground source.
■Connections for standby power to a building's electrical system must be made by a qualified
electrician and must comply with all applicable laws and electrical codes. Improper connections can
allow electrical current from the generator to backfeed into the utility lines. Such backfeed may
electrocute utility company workers or others who contact the lines during a power outage, and when
utility power is restored, the generator may explode, burn, or cause fires in the building's electrical
system. Do not connect this generator to an automatic transfer switch. Serious damage to the engine
and inverter module will result.
■Limit operation requiring maximum power to 30 minutes.
For continuous operation do not exceed the rated power of 2800 watts or 23.3 amps.
■Do not exceed the current limit specified for any one receptacle.
■Do not modify or use the generator for other purpose other than what it was intended. Also observe
the following when using the generator:
●Do not connect generators in parallel.
●Do not connect an extension to the exhaust pipe.
●Do not operate with any covers removed or in a closed compartment
■When an extension cable is required, make sure you use the proper size and length.
16 Gauge Cords- Any 16 gauge cord between 0 and 100 feet long will adequately handle tool and
appliance loads up to 10 amps
14 Gauge Cords- a 14 gauge cord between 0 and 50 feet long will adequately handle loads between 10
and 15 amps.
12 Gauge Cords- If your load is between 10 and 15 amps and the length of the cord is 50 to 100 feet,
you need a 12 gauge cord to safely power any tool.

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■Keep the generator away from other electric cables or wires such as commercial power supply lines.
5.1 AC applications
1. Start the engine and make sure the green output indicator light comes on.
2. Confirm that the appliance to be used is switched off then plug in the appliance.
■Substantial overloading that continuously lights the red overload
indicator light may damage the generator. Marginal overloading that
temporarily lights the overload indicator may shorten the service life of
the generator.
■Be sure that all appliances are in good working order before connecting
them to the generator. If an appliance begins to operate abnormally,
becomes sluggish, or stops suddenly, turn off the generator engine
switch immediately. Disconnect the appliance and examine it for signs
of malfunction.
5.2 Output and Overload Indicators
The green output indicator light will remain ON during normal operating conditions. If the generator is
overloaded or if there is a short in the connected appliance the output indicator will go OFF and the
overload indicator will go ON and current to the connected appliance will be shut off.
Stop the engine if the overload indicator light comes ON and investigate the overload source. The engine
will continue to run even though it is not producing anyAC power. The engine must be stopped and then
the generator restarted to resume normal operation.
Check the engine oil level if the red oil alarm indicator comes ON.
■Before connecting an appliance to the generator, check that it is in
good order, and that its electrical rating does not exceed that of the
generator. .
■When an electric motor is started, both the overload indicator light and
the output indicator light may go on simultaneously. This is normal if the
overload indicator light goes off after about four seconds. If the
overload indicator light stays on, consult your dealer.

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5.3 SMART throttle
Engine speed is kept at idle automatically when the electrical load is disconnected and returns to the
proper speed by the electrical load when the load is reconnected. The engine speed varies according to
the amount of load applied to the generator. Placing the smart throttle in the on position is recommended
to minimize fuel consumption and engine noise while in operation.
■When high electrical load appliances are connected simultaneously,
turn the smart throttle switch to the OFF position to reduce voltage
fluctuation.
■The Smart throttle system does not operate efficiently if the electrical
appliance will be used in a rapid on-off or low to high rpm mode.
When the smart throttle is in the off position, the engine runs at rated load RPM.
5.3 Air Conditioning Operation
For best results, the Smart-Throttle switch should be in the "Off" position. Bring the generator to a normal
operating temperature before applying the air conditioning load. Always allow a 2 minute wait period
when manually cycling an air conditioner off and on. A longer wait period may be required under
unusually hot weather conditions. Additionally, all other loads should be turned off until the air conditioner
has started and is performing normally. It is also important to follow the air conditioner manufacturer's
instructions for starting and restarting for proper operation.
5.4 DC application
The DC receptacle may be used for charging 12 volt automotive-type batteries only. It is not designed to
operate DC motors. Output voltage is 15-30V. DC output will vary according to the position of the
Smart throttle switch. When the Smart throttle switch is tuned to the ON position and the AC output is not
used, the DC current will be about one-third of the rated current.
1. Connect the charging cable to the DC receptacle of the generator and then to the battery terminals.
■To prevent the possibility of creating spark near the battery, connect
charging cable first to the generator, then to the battery. Disconnect
cable first at the battery.
■Before connecting charging cable to a battery that is installed in a
vehicle, disconnect the vehicle's grounded battery ground cable.

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Reconnect the vehicle's ground cable after the charging cables are
removed. This procedure will prevent the possibility of a short circuit
and sparks if you make accidental contact between a battery terminal
and the vehicle's frame or body.
■Do not attempt to start an automobile engine with the generator still
connected to battery. The generator may be damaged.
■Connect the positive battery terminal to the positive charging cord. Do
not reverse the charging cables or serious damage to the generator
and/or battery may occur.
■The battery gives off explosive gases; keep sparks, flames and
cigarettes away. Provide adequate ventilation when charging.
■The battery contains sulfuric acid (electrolyte). Contact with skin or
eyes may cause severe burns. Wear protective clothing and a face
shield.
A. If electrolyte gets on your skin, flush with water.
B. If electrolyte gets in your eyes, flush with water for at least 15
minutes and call a physician.
■Electrolyte is poisonous.
If swallowed, drink large quantities of water or milk and follow with milk
of magnesia or vegetable oil and call a physician.
■Keep out of reach of children.
The DC output is to be used to charge batteries only. Serious damage
to the stator windings can occur if connected to a DC motor or
transformer.
2. Start the generator.
■The DC receptacle may be used while the AC power is in use.
■An overloaded DC circuit will trip the DC circuit protector and the red button will pop out. If this
happens, wait a few minutes before pushing in the circuit protector to resume operation.
5.5 Low oil alarm system
The low oil alarm system is designed to prevent engine damage caused by an insufficient amount of oil
in the crankcase. Before the oil level in the crankcase falls below a safe limit, the low oil alarm system
will automatically shut down the engine (the engine switch will remain in the ON position).
If the low oil alarm system shuts down the engine the red low oil alarm indictor light will come on when
you operate the starter, and the engine will not run. If this occurs, search for any oil leaks.Add engine oil
to resume normal operation.

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6. STOPPING THE ENGINE
To stop the engine in an emergency, turn the engine switch OFF.
In normal use:
1. Switch off the connected equipment and pull the inserted plug.
2. Turn off the engine switch.
3. Turn the fuel valve lever to the OFF position.
Continually stopping the generator with a load applied can lead to
damage of the control module.