KIRLOSKAR MEGA T User manual

KMW Mega T 12 LW - S

FOREWORD
KIRLOSKAR OIL ENGINES, LIMITED (KOEL) congratulates you for beco ing a
prestigious custo er of KOEL by purchasing the MEGA T.
Read, Understand and follow all instructions on the achine and in the
anual before atte pting to operate.
The Operator Manual covers i portant usage instructions & guidelines on
achine operating procedures, safety instructions, warranty policy, Dos and
Don’ts, troubleshooting, periodic service aintenance schedule and Parts
catalogue.
Register your product warranty by sub itting duly filled warranty
registration Card to KOEL dealer. We are providing three labours free
Services, in first year of purchase, requested to utilize our services
according to the service aintenance schedule entioned in the operator
anual.
This Manual Covers all variants of Mega T Series 12 HP LW - S Power Tiller’s
Produced by KMW. Please refer relevant details only applicable for your
Machine.
KIRLOSK R OIL ENGINES LIMITED

OWNERS M NU L
Contents
Sr. No. Description Page No.
1 MEGA T Warranty Period and Warranty Policy Guide Lines 1
1.1 Warranty Period 1
1
2 2
3 4-5
4
1.2 Warranty Policy Guide Lines
Warranty Registration Card / Sale Inti ation
Card Technical specifications—Mega T12LW - S
Safety Precautions and DOS & DON’TS
6
4.1 Safety Precautions of MEGA T 6
4.2 DOs 6-7
4.3 DON’TS 8
4.4 Recognize Decal Infor ation 9-10
5 Equip ent fa iliarization & Locations View 11
5.1 Equip ent View 11
5.2 Engine & Chassis Nu ber plate 12
6 Controls fa iliarisation & Operating Instructions 13
6.1 Accelerator (Throttle) Control lever 13
6.2 Clutch & Parking Brake Control 14
6.3.1 Clutch Engage & Disengage Lever & Parking Brake Lever 15
6.3.2 Parking Brake position 15
6.4 Steering Control 15
6.5 Gear Shifting 16
6.5.1 Main Gear Shifter Lever 16
6.5.2 High Low Range Selection Lever 16
6.5.3 Rototiller Speed Selection Gears 16
6.5.4 Side Power take off option (PTO) 17
6.5.5 Diesel and Water filling Locations with caps 17
6.5.6 Side flap for rotary tiller 18
6.5.7 Air cleaner Asse bly 18
6.5.8 Front Stand 19
7 Engine Starting Process 19
7.1 Engine Off & On Position 20
8 MEGA T adjust ents and Settings 20
8.1 V – Belt Tension Adjust ents 20-21
8.2 Clutch Adjust ent and Setting 21
8.3 Main Clutch and Brake Pull Rod Adjust ents 22
8.3.1 Clutch Pull rod adjust ent 22
8.3.2 Parking Brake adjust ent 22
8.4 Steering Adjust ent 23
8.5 Throttle Control Syste adjust ent 24
8.6 Wheel Track Width Changing Procedures 25
8.7 Trans ission Chain Adjust ent 26
26
26
8.7.1 Main trans ission chain
8.7.2 Rototiller Trans ission Chain Adjust ent
26
8.7.4 Rototiller Shaft Speed Changing Procedure 27
8.8 Tiller Shaft blade ounting sequence and blade types 27
8.8.1 Blade ounting sequence on tiller shaft 28

KIRLOSKAR OIL ENGINES LIMITED
8.8.2 Blades with rototiller shaft
28
28
for Models (12 HP)
8.8.3 Rotor assembl for Models (12 HP )
8.9 Height & Position Setting Working Depth
29
8.10 Rototiller Reverse Locking 29
9 Maintenance Schedule 30
9.1 Maintenance Chart 30
9.2 Lubrication Specification Chart 31
9.3 Free Service Schedule 31
9.4 Engine Maintenance 31
9.4.1 Engine Oil Change Procedure 31
9.5 Engine Cooling S stem 32
9.5.1 Engine cooling fins cleaning procedure 32
9.5.2 Engine cooling water level check & top up procedure 32
9.6 Air filter oil change & cleaning procedure 33
9.7 Fuel filters change procedure 34
9.8 Transmission oil change procedure 34
9.9 T re Air Pressure Specification Chart 35
10 Trouble Shooting Engine 35
11 Troubleshooting Transmission 36
12. Parts Catalogue
12.1 Engine Parts Catalogue 1-30
12.2 Transmission & Bod Parts Catalogue 1-40
13. Service coupons and check list
14. Paid service coupon and check list
15. PDI Check list
16. MEGA T Installation Worksheet
Sr. No. Description Page No.

1
OWNERS Manual
1. MEG T Warranty Period and Warranty Policy Guide Lines
1.1 Warranty Period
1.2 Warranty Policy Guide Lines
1. The warranty period shall start fro the date of purchase of product and applicable to the first
purchaser on receipt of the warranty Registration Card.
2. The warranty only covers the anufacturing defect or defective part within the specified warranty
ti efra e only.
3. The warranty will cease if Service aintenance is not carried out as per periodical aintenance
schedule.
4. Warranty voids if KOEL genuine parts or approved blades are not used on achine during periodical
aintenance.
5. The warranty will not cover for nor al wear & tear of parts such as brake lining, clutch plate, drive
belt, rubber parts, plastic parts, electrical parts.
6. Under warranty period, only repair or replace ent of defective parts will be considered,
replace ent of the achine is not warranted.
7. Warranty is not transferable to the second and subsequent owners.
8. The warranty ceases if the achine is serviced or repaired by unauthorized persons or at any Local
workshop.
9. The warranty will not cover for any accidental da age, fire, collision, i proper usage, ta pering,
custo er abuse and external odifications/fabrications done by the custo er.
KOEL reserves the right to refuse warranty if the product was found not to be carried periodical
maintenance & installed as per our installation instructions.
Sl. No. Product Warranty Coverage
1 Machine ( Engine, Trans ission) 12 onths fro Date of Sale to First Purchaser
2
Proprietary parts,
Like:
Fuel Injection Pu p, Fuel Injector, Tyre,
Battery, Alternator & Starter Motor etc.
Warranties for Proprietary parts are subject to
respective anufactures as per their warranty policy
and guidelines.
3 Accessories / I ple ents Will not be covered

KIRLOSKAR OIL ENGINES LIMITED 2
2. WARRANTY REGISTRATION CARD / Sales Intimation Card
Me a - T Details
Model Invoice No. Invoice Date
En ine No.
Frame No.
Battery make & No.
Alternator make & No.
Starter motor make & No.
Warranty Start Date Warranty End Date
Please mark √ the
machine is usin for.
List Of Accessories/
Attachments
Cage Wheel Power Plough Cultivator
Disc Harrow Trailer/water tanker Rototiller
M.B. Plough
Spra er (Gun T pe), (Boom T pe)
Stone Cutter
Ridger Water Pump Reaper
Potato Digger Potato Planter Mini Loader
Sugar Cane
Planter Seed Dr er Multicrop Thresher
Hopper Generator Seed cum
Fertiliser drill
The Mega - T and accessories have been handed over to the Customer in good condition after pre-deliver inspection,
training and service.
Use of
Me a – T
Farm Use (Rotavation) Other Use
Puddling Sowing Pumping
Water Stone Cutting
Inter
culture Harvesting Spra ing Haulage
Customer Details
Name
Address Line NO 1 / Villa e PIN
District
City
State Country
Mobile / mail ID Date of Birth
Customer Si nature
(I acknowledge that I have read, understood and I accept the
warrant polic and terms.) Dealer's Seal & Si nature
•Dealer has to maintain the photo cop of the WRC (Compan Cop )
Tehsil / Taluka

3
OWNERS Manual

KIRLOSK R OIL ENGINES LIMITED 4
3. Technical Specifications
MEG -T12 LW - S Specifications
Brand Na e
MEGA-T12LW - S
Brand Na e KMW
Engine
Model P-700
E ission Co pliance TREM III Co pliant
No. of Cylinder One
Type DI, Horizontal Single Cylinder
Rated Power Output (HP/ KW) 12 / 8.8
Rated RPM 2400
High Idle RPM 2650
Low Idle RPM 1200
Bore x Stroke ( ) 95 x 98
Displace ent (cc) 694
Max Torque (N ) 42
Max Torque RPM 1400
Type of Cooling Water cooled
Engine oil SAE15W40 CF4
Engine oil su p capacity (L) 1.3 litre
Air cleaner Oil Bath Type
Fuel Tank Capacity (L) 8.0 Liters
Transmission
Make KOEL (Kirloskar Oil Engines Ltd.)
No. of Gears 6 Forward + 2 Reverse
Speed Chart (k ph)
Low Range
1st
1.72
2nd
3.13
3rd
3.93
Rev
1.43
High Range
1st
6.15
2nd
11.21
3rd
14.05
Rev
5.12
Gear box oil SAE 80 W 90
Gear box oil capacity (L)
6.5 Liters
Chain Casing Oil SAE 80 W 90
0.5 Liters
LH Support housing Grease filled
Type of grease General purpose grease