KIRLOSKAR MEGA T User manual

KMW Mega T 12 LW - S

FOREWORD
KIRLOSKAR OIL ENGINES, LIMITED (KOEL) congratulates you for beco ing a
prestigious custo er of KOEL by purchasing the MEGA T.
Read, Understand and follow all instructions on the achine and in the
anual before atte pting to operate.
The Operator Manual covers i portant usage instructions & guidelines on
achine operating procedures, safety instructions, warranty policy, Dos and
Don’ts, troubleshooting, periodic service aintenance schedule and Parts
catalogue.
Register your product warranty by sub itting duly filled warranty
registration Card to KOEL dealer. We are providing three labours free
Services, in first year of purchase, requested to utilize our services
according to the service aintenance schedule entioned in the operator
anual.
This Manual Covers all variants of Mega T Series 12 HP LW - S Power Tiller’s
Produced by KMW. Please refer relevant details only applicable for your
Machine.
KIRLOSK R OIL ENGINES LIMITED

OWNERS M NU L
Contents
Sr. No. Description Page No.
1 MEGA T Warranty Period and Warranty Policy Guide Lines 1
1.1 Warranty Period 1
1
2 2
3 4-5
4
1.2 Warranty Policy Guide Lines
Warranty Registration Card / Sale Inti ation
Card Technical specifications—Mega T12LW - S
Safety Precautions and DOS & DON’TS
6
4.1 Safety Precautions of MEGA T 6
4.2 DOs 6-7
4.3 DON’TS 8
4.4 Recognize Decal Infor ation 9-10
5 Equip ent fa iliarization & Locations View 11
5.1 Equip ent View 11
5.2 Engine & Chassis Nu ber plate 12
6 Controls fa iliarisation & Operating Instructions 13
6.1 Accelerator (Throttle) Control lever 13
6.2 Clutch & Parking Brake Control 14
6.3.1 Clutch Engage & Disengage Lever & Parking Brake Lever 15
6.3.2 Parking Brake position 15
6.4 Steering Control 15
6.5 Gear Shifting 16
6.5.1 Main Gear Shifter Lever 16
6.5.2 High Low Range Selection Lever 16
6.5.3 Rototiller Speed Selection Gears 16
6.5.4 Side Power take off option (PTO) 17
6.5.5 Diesel and Water filling Locations with caps 17
6.5.6 Side flap for rotary tiller 18
6.5.7 Air cleaner Asse bly 18
6.5.8 Front Stand 19
7 Engine Starting Process 19
7.1 Engine Off & On Position 20
8 MEGA T adjust ents and Settings 20
8.1 V – Belt Tension Adjust ents 20-21
8.2 Clutch Adjust ent and Setting 21
8.3 Main Clutch and Brake Pull Rod Adjust ents 22
8.3.1 Clutch Pull rod adjust ent 22
8.3.2 Parking Brake adjust ent 22
8.4 Steering Adjust ent 23
8.5 Throttle Control Syste adjust ent 24
8.6 Wheel Track Width Changing Procedures 25
8.7 Trans ission Chain Adjust ent 26
26
26
8.7.1 Main trans ission chain
8.7.2 Rototiller Trans ission Chain Adjust ent
26
8.7.4 Rototiller Shaft Speed Changing Procedure 27
8.8 Tiller Shaft blade ounting sequence and blade types 27
8.8.1 Blade ounting sequence on tiller shaft 28

KIRLOSKAR OIL ENGINES LIMITED
8.8.2 Blades with rototiller shaft
28
28
for Models (12 HP)
8.8.3 Rotor assembl for Models (12 HP )
8.9 Height & Position Setting Working Depth
29
8.10 Rototiller Reverse Locking 29
9 Maintenance Schedule 30
9.1 Maintenance Chart 30
9.2 Lubrication Specification Chart 31
9.3 Free Service Schedule 31
9.4 Engine Maintenance 31
9.4.1 Engine Oil Change Procedure 31
9.5 Engine Cooling S stem 32
9.5.1 Engine cooling fins cleaning procedure 32
9.5.2 Engine cooling water level check & top up procedure 32
9.6 Air filter oil change & cleaning procedure 33
9.7 Fuel filters change procedure 34
9.8 Transmission oil change procedure 34
9.9 T re Air Pressure Specification Chart 35
10 Trouble Shooting Engine 35
11 Troubleshooting Transmission 36
12. Parts Catalogue
12.1 Engine Parts Catalogue 1-30
12.2 Transmission & Bod Parts Catalogue 1-40
13. Service coupons and check list
14. Paid service coupon and check list
15. PDI Check list
16. MEGA T Installation Worksheet
Sr. No. Description Page No.

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OWNERS Manual
1. MEG T Warranty Period and Warranty Policy Guide Lines
1.1 Warranty Period
1.2 Warranty Policy Guide Lines
1. The warranty period shall start fro the date of purchase of product and applicable to the first
purchaser on receipt of the warranty Registration Card.
2. The warranty only covers the anufacturing defect or defective part within the specified warranty
ti efra e only.
3. The warranty will cease if Service aintenance is not carried out as per periodical aintenance
schedule.
4. Warranty voids if KOEL genuine parts or approved blades are not used on achine during periodical
aintenance.
5. The warranty will not cover for nor al wear & tear of parts such as brake lining, clutch plate, drive
belt, rubber parts, plastic parts, electrical parts.
6. Under warranty period, only repair or replace ent of defective parts will be considered,
replace ent of the achine is not warranted.
7. Warranty is not transferable to the second and subsequent owners.
8. The warranty ceases if the achine is serviced or repaired by unauthorized persons or at any Local
workshop.
9. The warranty will not cover for any accidental da age, fire, collision, i proper usage, ta pering,
custo er abuse and external odifications/fabrications done by the custo er.
KOEL reserves the right to refuse warranty if the product was found not to be carried periodical
maintenance & installed as per our installation instructions.
Sl. No. Product Warranty Coverage
1 Machine ( Engine, Trans ission) 12 onths fro Date of Sale to First Purchaser
2
Proprietary parts,
Like:
Fuel Injection Pu p, Fuel Injector, Tyre,
Battery, Alternator & Starter Motor etc.
Warranties for Proprietary parts are subject to
respective anufactures as per their warranty policy
and guidelines.
3 Accessories / I ple ents Will not be covered

KIRLOSKAR OIL ENGINES LIMITED 2
2. WARRANTY REGISTRATION CARD / Sales Intimation Card
Me a - T Details
Model Invoice No. Invoice Date
En ine No.
Frame No.
Battery make & No.
Alternator make & No.
Starter motor make & No.
Warranty Start Date Warranty End Date
Please mark √ the
machine is usin for.
List Of Accessories/
Attachments
Cage Wheel Power Plough Cultivator
Disc Harrow Trailer/water tanker Rototiller
M.B. Plough
Spra er (Gun T pe), (Boom T pe)
Stone Cutter
Ridger Water Pump Reaper
Potato Digger Potato Planter Mini Loader
Sugar Cane
Planter Seed Dr er Multicrop Thresher
Hopper Generator Seed cum
Fertiliser drill
The Mega - T and accessories have been handed over to the Customer in good condition after pre-deliver inspection,
training and service.
Use of
Me a – T
Farm Use (Rotavation) Other Use
Puddling Sowing Pumping
Water Stone Cutting
Inter
culture Harvesting Spra ing Haulage
Customer Details
Name
Address Line NO 1 / Villa e PIN
District
City
State Country
Mobile / mail ID Date of Birth
Customer Si nature
(I acknowledge that I have read, understood and I accept the
warrant polic and terms.) Dealer's Seal & Si nature
•Dealer has to maintain the photo cop of the WRC (Compan Cop )
Tehsil / Taluka

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OWNERS Manual

KIRLOSK R OIL ENGINES LIMITED 4
3. Technical Specifications
MEG -T12 LW - S Specifications
Brand Na e
MEGA-T12LW - S
Brand Na e KMW
Engine
Model P-700
E ission Co pliance TREM III Co pliant
No. of Cylinder One
Type DI, Horizontal Single Cylinder
Rated Power Output (HP/ KW) 12 / 8.8
Rated RPM 2400
High Idle RPM 2650
Low Idle RPM 1200
Bore x Stroke ( ) 95 x 98
Displace ent (cc) 694
Max Torque (N ) 42
Max Torque RPM 1400
Type of Cooling Water cooled
Engine oil SAE15W40 CF4
Engine oil su p capacity (L) 1.3 litre
Air cleaner Oil Bath Type
Fuel Tank Capacity (L) 8.0 Liters
Transmission
Make KOEL (Kirloskar Oil Engines Ltd.)
No. of Gears 6 Forward + 2 Reverse
Speed Chart (k ph)
Low Range
1st
1.72
2nd
3.13
3rd
3.93
Rev
1.43
High Range
1st
6.15
2nd
11.21
3rd
14.05
Rev
5.12
Gear box oil SAE 80 W 90
Gear box oil capacity (L)
6.5 Liters
Chain Casing Oil SAE 80 W 90
0.5 Liters
LH Support housing Grease filled
Type of grease General purpose grease

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OWNERS Manual
Technical Specifications
Main Clutch
Type Multiplate clutch
Clutch lining aterial Organic
Clutch plate dia 160
Method of operation\By Hand lever on LHS Handle Bar
Brake
Trans ission Brake optional available
Parking Brake Provided on trans ission
Actuation Method
Lever co bined with Clutch actuating lever
(by pulling towards rear ost position on the
quadrant)
Steering
Method Independent jaw clutch for each wheel
Actuation By levers provided on the handle.
Rotary Tiller
No. of blades Wet Land: 20 Sugar Cane Centralised: 22
Type of blades Hatchet Blade & Straight blade
Side chain drive Chain drive
Rotor Shaft Re ovable
Bearing Sealing Special Multi lip seal
Rotor speeds :
By Range Selection (Rotor Low & Rotor High)
250 RPM & 364 RPM
By Sproket interchanging (12T Driving & 14 T Driven) 184 RPM & 267 RPM
Electricals
Head La p 35 W /35 W
Overall
Dimensions
Length (without seating attach ent)
2500
Width
860
Height
1320 (Level surface)
Seating arrangement Optional available
Weight
Without rotary tiller
380Kg
With rotary tiller
450 Kg
Tyres
Drive Tyres 6.00 -12 - Pneu atic, Traction Type
Tail Wheel 3.5 - 8.00 Pneu atic
Recommended air pressure
For Field 1.68 kgf/c 2
For Road 1.54 kgf/c 2
Track Width
Standard supply condition
710
Track width Standard
Method of track adjust ent By reversing wheel ri

KIRLOSK R OIL ENGINES LIMITED 6
4. Safety
4.1 Safety Precautions of MEG T
1. Read and follow the owner’s anual and safety instructions carefully before operating.
2. Don’t allow children to use the achine.
3. The operating controls, such as steering handle, gear-levers, foot rests, and switches, shall be
arranged and fitted in such a way as to allow safe and easy control and handling by an operator in
the nor al operating position.
4. Relative location of hand controls which deter ine the position of the operator, relative to the Mega
T, and location of working parts of Mega T designed to prevent accidental contact of operator with
such oving parts (Dangerous parts).
5. In general all oving parts shall be treated as dangerous;
Particular attention is drawn to the following points:
• All shafts (including joints, shaft ends), pulleys, flywheels, gearing (including friction roller
echanis s), cables, sprockets, belts, chains, clutches, couplings and all blades or blades of fan.
4.2 DOs
Training
1. Read, Understand and follow all instructions on the achine and in the anual before atte pting to
operate. Keep this anual in a safe place for future and regular reference and for ordering
replace ent for parts.
2. Be fa iliar with all controls and their proper operations, know how to stop the achine and
disengage the quickly.
. General - Operator should:
a) Be in good health, sound ind and be not under the influence of any sort of intoxicants;
b) Be adequately trained on Mega T, and when required;
c) Obtain and read the operator’s anual before using the power Mega T for the first ti e; and when
required.
d) Wear suitable footwear and co fortable clothing.
B. Before Starting Mega T - Operator should:
a) Inspect the achine and ake certain that it is properly adjusted and in good working condition;
b) Keep all controls in neutral before starting.
c) Ensure that engaging surfaces of starting handle are in good condition, and handle can disengage
without effort for safe starting.
d) Adjust height of rotor to avoid its contact with ground while starting.

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OWNERS Manual
C. Field Operation - Operator should:
a) Achieve weight balance of Mega T by adding the anufacturer’s reco ended ballast for the
attach ent before starting operations.
b) Be careful not to over lift the rotary device during the operation in wet fields.
c) Ensure handles and grips are free of ud and grease before operation.
d) Don’t change gear or suddenly press one of the side clutches or brakes which can cause the Mega T
to swing to either side or lift upwards during operation. This ay bring rotary device dangerously
close to the operator’s feet or cause hi to lose control.
e) Maintain rubber fender plate at rear of rotor in good condition, as it protects the operator fro
stones and ud thrown up by rotary blades.
f) See that rear float or depth wheel is in good condition and locked fir ly in place before the start of
the operation. Sudden lift of wheel can cause accident to the operator.
g) Don’t take the Mega T in reverse when going up/down slope.
h) Ensure that control linkages are in good condition and control levers are operating s oothly before
start of operation.
j) Avoid using steering lever LH/RH and ensure disengage ent of rotor when oving up or down slopes
or crossing bunds.
D. Travelling with Trailer - Operator should:
a) Check if trailer brakes are operating in satisfactory condition before starting.
b) Take care not to apply steering lever LH/RH while driving up or down a slope with trailer. This will
cause Mega T to swing in the opposite direction.
c) Turn trailer at low speed as the application of side turn at high speed can cause the Mega T to swing
around and operator to lose control.
d) Ensure that no other person is allowed to sit with hi on the driving seat as he requires space to
aintain the Mega T during turning. No person shall be allowed to ove or stand dangerously during
ove ent of the trailer;
e) Ensure that rated load of trailer is not exceeded.
f) pply trailer brakes before applying the Mega T brakes
Note: Disengage the tiller tine drive, and raise the tines during transportation of Mega T.
E. Maintenance & Storage - Operator should:
a) Only use genuine spare parts/accessories approved by Mega T.
b) Check the engine oil, trans ission oil, chain trans ission oil, coolant level before use of the achine.
c) Check the tyre pressure.
d) Clear the work area of objects that ight ja or wrap around the tines such as glass, large sticks,
stones, etal objects, wire, rope, and string-like aterials.
e) Keep achine, attach ent and accessories in safe working order.

KIRLOSK R OIL ENGINES LIMITED 8
f) Apply Grease/Oil to all links, pins and rivets.
g) Wash and clean the achine periodically.
h) Check Tyre pressure after 15 days.
i) Keep Machine in level platfor .
4.3 Don’ts
1. Do not operate the Mega T on road / highway.
2. Don’t operate the Mega T without any De onstration training.
3. Do not operate both clutch – brake lever and steering controls together during the start of the engine.
4. Do not operate if you found any leakage of Fuel or lubricants.
5. Do not allow Mega T to go forward on a slope in neutral position;
6. Do not operate Mega T, on greater slopes or on any excessive steep slope by operating both steering
levers.
7. Never ake a sudden turn at high speed. Never drive the Mega T at high speed in rough road.
8. Never place your hands, feet, or any part of your body near or under any oving part while the Mega T
engine is running.
9. Do not touch the uffler and engine when the achine is in use.
10. Do not use this achine around large roots and surface rocks.
11. Do not use this achine around underground pipes and wiring.
12. Do not use achine when fuel leakage is observed near FIP, Injector and Fuel lines Never operate near
drop-offs, ditches, or edges; wet, or slippery slopes.
13. Never park the tow vehicle on a steep grade or slope.
14. Do not operate the achine without good visibility.
15. Do not use the reverse gear for any field applications.
16. Do not ta per with any safety devices or fittings.
17. Do not use unapproved attach ents.
18. Don’t use non reco ended blades.
19. Disengage clutch before shifting gear
20. Ensure gears are aligned properly during shifting and if not release clutch to align the gear.

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OWNERS Manual
4.4 Recognize Decals Informations
An i portant the safety incorporated into MEGA T is the warning and infor ation decals found in
various parts of the achine.
Safety Decal Location of Decal
1. Location: On Silencer
2.
Location of Decal: On LHS OF Upper Cover Plate Rototiller (LHS from Tail wheel)
3. Location of Decal: On Steering Mounting Cover
4. Location of Decal: On LHS OF Upper Cover Plate Rototiller (LHS from Driver Seat)

KIRLOSK R OIL ENGINES LIMITED 10
5. Location of Decal: On RHS OF Upper Cover Plate Rototiller (RHS from Driver Seat)
6.
Location of Decal: On Upper Cover Plate Rototiller
7. Location of Decal: On ir Filter and On Engine Timing Gear Casing

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OWNERS Manual
5.
Equipment familiarization & Locations View
5.1 Equipment View: Mega T 12LW - S
Description:
1. Air filter
2. Muffler
3. Steering Handle Asse bly
4. Steering Control lever LH
5 Steering Control lever RH
6. Clutch & Parking Brake Lever
7. Main Gear Selection Lever
8. Hi-Low Range Selection Lever
9. Rototiller Gear Selection Lever.
10. Tail wheel.
11. Tiller Blades.
2
1
8
7
6
5
4
3
10
11
9

KIRLOSK R OIL ENGINES LIMITED 12
Mega T 12 LW- S Model
5.2 Chassis & Engine Number Plate for Mega T 12 LW - S
Model Name: KMW MEG T 12LW - S
P12.MS01 -12 HP Low Weight
Engine Model: P700
Rated RPM: 2400
Chassis Number Plate
Engine Number Plate

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OWNERS Manual
6. Controls familiarisation & Operating Instructions
6.1 ccelerator (Throttle) Control lever
Accelerator (Throttle) Control lever is used to increase / decrease engine RPM.
Decrease Engine
RPM
Increase Engine
RPM
Off Position
Accelerator Control Lever
To decrease engine RPM, push the lever to
anti clockwise direction as shown in fig. no.-1
To increase engine RPM, pull Lever to clockwise
direction as shown in fig. no.-2
To decrease engine RPM (fig-1) To increase engine RPM (fig-2)

KIRLOSK R OIL ENGINES LIMITED 14
6.2 Clutch & Parking Brake Controls
The Single lever will help to do the function of Clutch & Parking Brake.
Clutch & Parking Brake Control Lever (CPBL) is use to ove and stop the ove ent of Machine.
Caution
Always keep CPBL in disengaged position before start of the engine.
Always use the parking brake.
Engage Position Disengage Position
To engage, ove/shift CPBL to forward position
towards extre e end position of bracket as shown
in fig (towards engine side)
To disengage, ove/shift CPBL to reverse
position towards the driver side as shown in fig.