KISANKRAFT KK-IC-100P User manual

KisanKraft®
Agricultural Inter-Cultivator
KK-IC-100P / 105P /200P / 205P /
207P/215P
: www.kisankraft.com
: [e-mail]
: +91.80. 6835 7800
Page 1 of 112
User Manual
KK-IC-200P/205P
KK-IC-100P
KisanKraft Limited
Warehouse: 818 3B1 to 818 3B18, Podalakur - Sangam Road, Prabagiripatnam,
Podalakur, Nellore - 524345, Andhra Pradesh, INDIA
Head Office: Sri Huchhanna Tower, #4,1st Main,7-A Cross, Maruthi Layout,
Dasarahalli, HAF Post, Hebbal, Bangalore 560024, Karnataka, INDIA
♦Bangalore (HO) ♦Ahmedabad ♦Bhopal ♦Bhubaneswar ♦Coimbatore
♦Guwahati ♦Hubli ♦Hyderabad ♦Jaipur ♦Karnal
♦Kolkata ♦Lucknow ♦Nellore ♦Pune ♦Raipur
Disclaimer: Pictures used in this manual are only for illustration purpose

KisanKraft®
Agricultural Inter-Cultivator
KK-IC-100P / 105P /200P / 205P /
207P/215P
: www.kisankraft.com
: [e-mail]
: +91.80. 6835 7800
Page 2 of 112

KisanKraft®
Agricultural Inter-Cultivator
KK-IC-100P / 105P /200P / 205P /
207P/215P
: www.kisankraft.com
: [e-mail]
: +91.80. 6835 7800
Page 3 of 112
CONTENTS
Before Getting Started................................................................................................ 4
Application.................................................................................................................. 4
Safety Instructions...................................................................................................... 4
Product Overview....................................................................................................... 7
Assembly.................................................................................................................... 8
Operation Check....................................................................................................... 10
Starting the Engine................................................................................................... 14
Inter-Cultivator Operation.......................................................................................... 15
Stopping the Engine ................................................................................................. 18
Maintenance............................................................................................................. 19
Transportation and Storage...................................................................................... 23
Technical Specifications ........................................................................................... 25
Troubleshooting........................................................................................................ 35
Parts Diagram & List-Body-(KK-IC-200P) ................................................................. 38
Part diagram of KK-IC-205P-207P............................................................................ 49
Part Diagram of KK-IC-215P..................................................................................... 53
User Manual-Petrol Engine....................................................................................... 80
Engine Parts Diagram & List..................................................................................... 89

KisanKraft®
Agricultural Inter-Cultivator
KK-IC-100P / 105P /200P / 205P / 207P / 215P
: www.kisankraft.com
: [e-mail]
: +91.80. 6835 7800
Page 4 of 112
Before Getting Started
Thank you for purchasing our Inter-cultivator.
•This manual contains information on operation and maintenance of the Inter-
cultivator, which is based on the most recent product information available at the
time of approval for printing. We reserve the right to make amendments without
prior notice and without incurring any obligation for sequences.
•No part of this publication may be reproduced without written permission.
•This manual should be considered a permanent part of the Intercultivator and
remain with it if it is resold.
•Please pay special attention to statements preceded by the following words:
WARNING
Indicates a strong possibility of severe personal injury or death if
instructions are not followed.
CAUTION
Indicates a possibility of personal injury or equipment damage if
instructions are not followed.
NOTE
Gives helpful information.
Application
The Inter-cultivator is suitable for cultivating the sandy soil and clay soil of canopied
vegetables base, slopes with gradient less than 10%, paddy field with the depth of water
surface to hard layer not more than 250mm. For weedy and deep plots, remove the weeds
before using the Inter-cultivator to cultivate the land. Assemble blades on both side of inter-
cultivator and use pin to fixed blades to do intercultural/weeding operations. Take off
resistance rod and assemble ditching blade, for ditching work.
Safety Instructions
Important:
•When the engine is starting, turn the shift lever to the “Neutral Position”.
•Be careful when inter-cultivator is working.
•Check the blades.
•The fuel and oil must be suitable and clean.
•Release clutch before gear shifting and slow down the engine. It is safer when
engine is slow down.
•Fuel is easy to catch fire and exploded.
•When working in paddy field or on a slope, use the reverse gear carefully.
•This Inter-cultivator is designed to give safe and dependable
service if operated according to the instructions.
•Read and understand the Operation Manual before operating
the Inter-cultivator. Failure to do so could result in personal
injury or equipment damage.

KisanKraft®
Agricultural Inter-Cultivator
KK-IC-100P / 105P /200P / 205P / 207P / 215P
: www.kisankraft.com
: [e-mail]
: +91.80. 6835 7800
Page 5 of 112
•Exhaust gas contains poisonous carbon monoxide.
•Never run the Intercultivator in enclosed areas.
•Be sure to provide adequate ventilation during installation and
operation.
•The rotating parts are sharp and runs at high speed.
•Accidental contact can cause serious injury. Keep your hands
and feet away from the parts while the engine is running.
•Stop the engine and disengage the tines clutch before
inspection or maintenance of the tines.
•Disconnect the spark plug cap to prevent any possibility of
accidental starting, Wear heavy gloves to protect your hands
from the tines when clearing the tines or when inspecting or
replacing the tines.
SAFETY LABEL LOCATIONS:
These labels warn you of potential hazards that can cause serious injury. Read the labels
and safety notes and precautions described in this manual carefully.
Operator Responsibility:
•Keep the Inter-cultivator in good operating condition. Operating a Intercultivator
in poor or questionable condition could result in serious injury.
•Be sure all safety devices are in working order and warning labels are in place.
These items are installed for your safety.
•Make sure that the safety covers (Fan cover, recoil starter cover) are in place.
•Know how to stop the engine and tines quickly in case of emergency.
•Understand the use of all controls.
•Keep a firm hold on the handlebars, they may tend to lift during clutch
engagement.
•Don’t allow anyone to operate this Intercultivators without proper training to avoid
injury.
•Wear sturdy, fully covered footwear. Operating this Inter-cultivator on barefoot or
with open toe shoes or sandals increase your risk of injury.
•Dress sensibly. Loose clothing may be caught by moving parts, increasing your
risk of injury.

KisanKraft®
Agricultural Inter-Cultivator
KK-IC-100P / 105P /200P / 205P / 207P / 215P
: www.kisankraft.com
: [e-mail]
: +91.80. 6835 7800
Page 6 of 112
•Always stay alert. Operating this Intercultivators when you are tired, ill or under
the influence of alcohol or drugs may result serious injury.
•Keep all persons and pets away from the weeding area.
•Make sure the drag bar is in place and properly adjusted.
Child Safety:
•Keep children indoors and supervise all the time while any outdoor power
equipment is being used nearby. Young children move quickly and are attracted
especially by the Intercultivator and intercultural/weeding operations.
•Never assume children will remain where you last saw them. Be alert and turn
the Intercultivator off if children enter the area.
•Children should never be allowed to operate the Intercultivator even under adult
supervision.
Thrown Object Hazard:
•Objects hit by the rotating tines can be thrown from the Intercultivator with great
force and may cause severe injury.
•Before weeding clear the weeding area of sticks, large stone wire glass etc.
•Cultivate only in daylight.
•Pieces thrown from worn or damaged-tines can cause serious injury. Always
inspect the tines before using the Inter-cultivator.
Fire and Burn Hazard:
•Petrol is extremely flammable and petrol vapor can explode.
•Take extreme care when handling petrol. Keep petrol out of reach of children.
•Refuel in a well-ventilated area with the engine stopped.
•Allow the engineto cool before refueling. Fuelvapor or spilled fuel may be ignited.
•The engine and exhaust system become very hot during operation and remain
hot for a while even after stopping. Contact with hot engine components can
cause burn injuries and can ignite some materials.
•Avoid touching a hot engine or exhaust system.
•Allow the engine to cool before performing maintenance or storing the
Intercultivator indoors.
Carbon Monoxide Poisoning Hazard:
•Exhaust contains poisonous carbon monoxide a colorless and odorless gas.
Breathing exhaust can cause loss of consciousness and may lead to death.
•If you run the engine in an area that is confined or even partially enclosed, the air
you breathe could contain a dangerous amount of exhaust gas. To keep exhaust
gas from building-up, provide adequate ventilation.
Operation on Slope
•When weeding on slopes, keep the fuel tank less than half full to minimize fuel
spillage.

KisanKraft®
Agricultural Inter-Cultivator
KK-IC-100P / 105P /200P / 205P / 207P / 215P
: www.kisankraft.com
: [e-mail]
: +91.80. 6835 7800
Page 7 of 112
•Weeding/inter-cultural operations across the slope (At equally spaced intervals)
rather than up and down it.
•Be very careful when changing the direction of the Intercultivator on a slope.
•Do not use the Intercultivator on a slope for more than 10°.
•The maximum safe grade angle shown is for reference purpose only and should
be determined according to the type of the tool. Before starting the engine, check
that the Inter-cultivator is not damaged and in good condition. Foryour safety and
safety of others, exercise extremecare when using the Inter-cultivator up or down
the hill.
Product Overview
(1) Engine switch
(2) Muffler
(3) Fuel tank.
(4) Front wheel
(5) Belt cover
(6) Shift lever
(7) Throttle control
(8) Clutch
(9) Handle height adjust
(10) Drag bar
(11) Transmission oil filler cad
(12) Recoil starter
(13) Fuel valve
(14) Choke lever
(15) Air cleaner
(16) Spark plug

KisanKraft®
Agricultural Inter-Cultivator
KK-IC-100P / 105P /200P / 205P / 207P / 215P
: www.kisankraft.com
: [e-mail]
: +91.80. 6835 7800
Page 8 of 112
KK-IC-205P / KK-IC-215P:
①. Resistance rod
②. Gear box
③. Tow bar
④. Dust fender
⑤Wheel
⑥Walking case
⑦Engine
⑧Handle bar
Assembly
1. Assembling After Packing
1.1 Fix the machine, attach the wheels on both side of machine and use pin to fix wheels.
1.2 Handle assembly: Match gear plate on handle with gear plate on handle seat, and
then adjust straight position of handle, and then use long bolt, spring washer, and locked
grip to lock handle. Then use cable clip to hold clutch cable, reverse gear cable, and
throttle cable on handle.
2. Assemble and Adjust Cable
Emergency stop handle

KisanKraft®
Agricultural Inter-Cultivator
KK-IC-100P / 105P /200P / 205P / 207P / 215P
: www.kisankraft.com
: [e-mail]
: +91.80. 6835 7800
Page 9 of 112
2.1 Adjustment of clutch cable
1. Loosen the locked nut.
2. Deasil turn bolt into shortest.
3. Put cable head into clutch cable seat of transmission box, and make sure that cable
head is in the big hole.
4. Put steel wire into M8 hole of clutch arm seat, press clutch arm fork, and hang cable
head on clutch cable seat.
5. Turn off Bolt, and hold it tightly. Loosen the clutch handle until spring in clutch can
return handle, and then locked nut.
2.2 Adjustment of reverse cable.
1. Loose locked nut.
2. Deasil turn bolt into shortest.
3. Put cable head into clutch cable seat of transmission box, and make sure that cable
head is in the big hole.
4. Anticlockwise turn reverse fork axle, and put cable through narrow slot, and make
sure head into big hole of seat.
5. Turn off Bolt, and hold ittightly. Loose reverse handle until spring inclutch canreturn
handle, and then locked nut.
2.3 Adjusting of throttle cable. (Drawing 4)
1. Turn throttle switch into max.
2. Put steel wire of throttle cable
through wire seat and fixed seat
which is on control panel.
3. Tight steel wire, locked screw on
locked seat
4. Adjust fuel switch some time, until
fuel rod on control panel into max.

KisanKraft®
Agricultural Inter-Cultivator
KK-IC-100P / 105P /200P / 205P / 207P / 215P
: www.kisankraft.com
: [e-mail]
: +91.80. 6835 7800
Page 10 of 112
Operation Check
Engine Oil:
CAUTION
1. Running the engine with low oil level will cause serious engine damage.
a) Remove the oil filler cap and wipe the dipstick clean.
b) Insert the dipstick into the oil filler neck but do not screw it in.
c) If the level is low, fill the recommended oil to the top of the oil filler neck.
2. Use high-detergent, premium quality 4-stroke engine oil, certified to meet or exceed
automobile manufacturer’s requirement for API Service Classification
3. Using non-detergent oil or 2-stroke engine oil could shorten the engine’s service life.
4. SAE 10W-30 is recommended for general all-temperature use. Other viscosities
shown in the following chart might be used when at the average temperature in your
area is within the indicated range.
Transmission Gear Oil:
Place the Inter-cultivator on a flat surface and remove the oil filler cap.
The oil should be level with the lower edge of the oil filler hole.
Add high quality engine oil if the level is low.
Check the air cleaner for dirt or obstruction of elements
Fuel:
Use automotive petrol (Unleaded or low leaded is preferred to minimize combustion
chamber deposits.)
Never use an oil/petrol mixture or dirty petrol. Avoid dirt, dust or water accumulation in the
fuel tank.