KISANKRAFT KK-IC-400D User manual

KisanKraft®
Warranty Certificate
(DEALER COPY)
This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Limited (formerly known as KisanKraft Machine Tools P Ltd)
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 1 of 56
Product
Agricultural
Inter-Cultivator
KisanKraft
Invoice Date
Brand
KisanKraft
KisanKraft
Invoice No.
Model
KK-IC-400D
WARRANTY
PERIOD
6MONTHS
FOR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER IS
EARLIER.
Dealer’s
Invoice Date
Dealer’s Invoice
No.
Buyer’s Info (Name, Address, Phone, etc.):
Dealer’s Stamp (Address, Phone, TIN, etc.):
Buyer’s Sign
Dealer’s Sign
Warranty Policy
What is covered: KisanKraft Limited and its manufacturers warrant this product to be
free from defects in material or workmanship. All parts defective in material and
workmanship are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Limited or its
manufacturers of such parts as appear to KisanKraft or its manufacturers, upon
inspection, to be defective in material and/or workmanship. KisanKraft or its
manufacturers make no warranty with respect to items not manufactured or sold by
them. No onsite warranty is provided by KisanKraft Limited or its manufacturers.
Defective items must be brought/sent to our Authorized Dealer or KisanKraft Limited’s
office for service.
What is not covered: The warranty shall become null and void and neither KisanKraft
Limited nor any of its manufacturers, nor its authorized dealers assumes any
responsibility, if the failure was caused by the following:
(1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine
or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage,
(6) Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper
set up, adjustments, tampering or altered products (8) Any modification to the product
what-so-ever.
Important: (1) Normal maintenance and adjustments to the product is the responsibility
of the customer. (2) Normal wear and tear are not covered under warranty. (3)
Rubber/plastic parts and consumables such as blades, clutch and clutch-bell,
sparkplugs, nylon line, air-filters, fuel-filters, oil seals and gaskets etc. are not covered
under the warranty. (4) Electrical Motor, Electrical Parts, Battery Etc. are not covered
under the warranty.

This warranty is null & void, if you fail to register the warranty with
KisanKraft by sending the KisanKraft Copy with dealer’s stamp.
KisanKraft Machine Tools Private Limited
Customer Care Phone: [phone], Email: k[email protected]om
Incidental / Consequential Loss: KisanKraft Limited or its manufacturers will not be
liable for general damages, including bodily injuries, or for incidental or consequential
damages including, but not limited to, loss of use, loss of profits, loss of production,
expense of substitute equipment or other commercial loss or damage.
Limitation of Liability: This limited warranty is in lieu of all other express warranties,
obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but
not limited to, any implied warranty of merchantability shall be limited in duration to the
applicable warranty period. Any action for breach of any warranties hereunder,
including, but not limited to, any implied warranty of merchantability must be brought
within the applicable warranty period.
Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft
Limited or any of its manufacturers has the authority to increase or alter the obligations
of this warranty.
Assignment / Transfer of warranty: The warranty cannot be assigned and shall not
transfer if the product is resold by the first buyer. The above warranties are extended to
the first end user (original purchaser), and no warranty is made, nor authorized to be
made assignable on resale by the first end user.
What you must do to obtain limited warranty service: To obtain performance of any
obligation under this warranty forfailureduring the applicable warranty period, you must
deliver the defective product, to the nearest Authorized Dealer, along with proof-of-
purchase (invoice/receipt). KisanKraft Limited, its manufacturers and its dealers reserve
the right to inspect the claimed defective part(s) to determine if the malfunction is the
result of a defect covered by this warranty. Please note that the decision of KisanKraft
Limited with respect to any warranty claim is final.
After-sales Service (Including Warranty): KisanKraft Limited does not sell directly to
consumers. All sales or supplies are made through Authorized Dealers. It is the
responsibility of the Authorized Dealer to provide all after-sales service to consumers.
Any warranty claim should be raised by dealer to KisanKraft Limited as per warranty
policy.
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
Notes:
➢This purchase is not contingent upon a product demonstration. The purchaser shall
satisfy himself with the product, including any product demonstration or verification
of any function, before buying. KisanKraft Limited or its authorized dealers,
including online sellers, shall not be liable to give any on-site demonstration after
purchase of any of the product.
➢Any product once used will not be taken back by KisanKraft Limited.
➢Warranty and After Sale Services (including but not limited to installation,
Demonstration, Repair, Routine Maintenance etc.), should be done through the
Authorized Dealer selling this product.
➢Dealers should have their own technician to provide After Sales Services to their
Customers. KisanKraft Limited provides free training to Authorized Dealer’s
technicians at KisanKraft Limited’s head office, on request from Authorized Dealer.

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 3 of 56
User Manual
KisanKraft Limited
(Formerly known as Kisankraft Machine Tools Pvt. Ltd)
Sri Huchhanna Tower, #4,1st Main,7-A Cross, Maruthi Layout, Dasarahalli,
HAF Post, Hebbal, Bangalore 560024,Karnataka,INDIA
♦Bangalore (HO) ♦Ahmedabad ♦Bhopal ♦Bhubaneswar ♦Coimbatore ♦
♦Jammu ♦Guwahati ♦Hubli ♦Hyderabad ♦Jaipur ♦
♦Karnal ♦Kolkata ♦Lucknow ♦Patna ♦Pune ♦Raipur ♦

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 4 of 56
CONTENTS
Before Getting Started..............................................................................5
Application ...............................................................................................7
Safety Instructions ....................................................................................7
Overview ..................................................................................................9
Scope ......................................................................................................10
Assembly Instructions.............................................................................11
Assembly drawing of safety protection guard installation.............................................. 12
Installation and Adjustment for cable:........................................................................... 12
Checks and Refueling: ................................................................................................... 14
Connection of Auxiliary Devices & Tools........................................................................ 15
Before Operating an Engine ....................................................................17
Starting the Engine..................................................................................17
Operation ...............................................................................................18
Maintenance & Service...........................................................................21
Troubleshooting......................................................................................23
Technical Specifications ..........................................................................32
Parts Diagram & List- ENGINE .................................................................33
Parts Diagram - Gearbox.........................................................................41

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 5 of 56
Product
Agricultural
Inter-Cultivator
KisanKraft
Invoice Date
Brand
KisanKraft
KisanKraft
Invoice No.
Model
KK-IC-400D
WARRANTY
PERIOD
6MONTHS
FOR THE SPECIFIED PERIOD FROM THE
DATE OF SALE OR DELIVERY WHICHEVER IS
EARLIER.
Dealer’s
Invoice Date
Dealer’s Invoice
No.
Buyer’s Info (Name, Address, Phone, etc.):
Dealer’s Stamp (Address, Phone, TIN, etc.):
Buyer’s Sign
Dealer’s Sign
Warranty Policy
What is covered: KisanKraft Limited and its manufacturers warrant this product to be free
from defects in material or workmanship. All parts defective in material and workmanship
are covered.
This warranty will only cover defects arising under normal usage.
This warranty is limited to repair or replacement by KisanKraft Limited or its manufacturers
of such parts as appear to KisanKraft or its manufacturers, upon inspection, to be
defective in material and/or workmanship. KisanKraft or its manufacturers make no
warranty with respect to items not manufactured or sold by them. No onsite warranty is
provided by KisanKraft Limited or its manufacturers. Defective items must be brought/sent
to our Authorized Dealer or KisanKraft Limited’s office for service.
What is not covered: The warranty shall become null and void and neither KisanKraft
Limited nor any of its manufacturers, nor its authorized dealers assumes any
responsibility, if the failure was caused by the following:
(1) Operation of product with incorrect fuel or lubricants, (2) Incorrect usage of machine
or misuse, (3) Lack of maintenance, (4) Negligence, (5) Accident or physical damage, (6)
Repairs made by unauthorized parties and/or with unauthorized parts, (7) Improper set
up, adjustments, tampering or altered products (8) Any modification to the product what-
so-ever.
Important: (1) Normal maintenance and adjustments to the product is the responsibility
of the customer. (2) Normal wear and tear are not covered under warranty. (3)
Rubber/plastic parts and consumables such as blades, clutch and clutch-bell, sparkplugs,
nylon line, air-filters, fuel-filters, oil seals and gaskets etc. are not covered under the
warranty. (4) Electrical Motor, Electrical Parts, Battery Etc. are not covered under the
warranty.

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 6 of 56
Incidental / Consequential Loss: KisanKraft Limited or its manufacturers will not be liable
for general damages, including bodily injuries, or for incidental or consequential damages
including, but not limited to, loss of use, loss of profits, loss of production, expense of
substitute equipment or other commercial loss or damage.
Limitation of Liability: This limited warranty is in lieu of all other express warranties,
obligations, or liabilities. Any implied warranties, obligations or liabilities, including, but not
limited to, any implied warranty of merchantability shall be limited in duration to the
applicable warranty period. Any action for breach of any warranties hereunder, including,
but not limited to, any implied warranty of merchantability must be brought within the
applicable warranty period.
Modifications of Warranty: No agent, representative, dealer, or employee of KisanKraft
Limited or any of its manufacturers has the authority to increase or alter the obligations of
this warranty.
Assignment / Transfer of warranty: The warranty cannot be assigned and shall not
transfer if the product is resold by the first buyer. The above warranties are extended to
the first end user (original purchaser), and no warranty is made, nor authorized to be
made assignable on resale by the first end user.
What you must do to obtain limited warranty service: To obtain performance of any
obligation under this warranty for failure during the applicable warranty period, you must
deliver the defective product, to the nearest Authorized Dealer, along with proof-of-
purchase (invoice/receipt). KisanKraft Limited, its manufacturers and its dealers reserve
the right to inspect the claimed defective part(s) to determine if the malfunction is the
result of a defect covered by this warranty. Please note that the decision of KisanKraft
Limited with respect to any warranty claim is final.
After-sales Service (Including Warranty): KisanKraft Limited does not sell directly to
consumers. All sales or supplies are made through Authorized Dealers. It is the
responsibility ofthe Authorized Dealerto provide allafter-sales service to consumers. Any
warranty claim should be raised by dealer to KisanKraft Limited as per warranty policy.
Jurisdiction: All disputes are subject to Bangalore court’s jurisdiction.
Notes:
➢This purchase is not contingent upon a product demonstration. The purchaser shall
satisfy himself with the product, including any product demonstration or verification
of any function, before buying. KisanKraft Limited or its authorized dealers, including
online sellers, shall not be liable to give any on-site demonstration after purchase of
any of the product.
➢Any product once used will not be taken back by KisanKraft Limited.
➢Warranty and After Sale Services (including but not limited to installation,
Demonstration, Repair, Routine Maintenance etc.), should be done through the
Authorized Dealer selling this product.
➢Dealers should have their own technician to provide After Sales Services to their
Customers. KisanKraft Limited provides free training to Authorized Dealer’s
technicians at KisanKraft Limited’s head office, on request from Authorized Dealer.

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 7 of 56
Before Getting Started
Thank you for purchasing our Inter-cultivator.
•This manual can guide you to solve the problems when you are installing,
manipulating and repairing the machine. With the continuous innovation and
improvement of theproducts, the contents inthe instruction manual may differslightly
from the actual situations, your understanding and pardon is highly appreciated. If
you find some problems or have some good suggestions, please do not hesitate to
contact your dealer.
•No part of this publication may be reproduced without written permission.
•This manual should beconsidered a permanent part of the cultivator and remain with
it if it is resold.
Application
This machine is small, lightweight, multi-functional, and with a high efficiency for
Intercultural/Weeding operation. It can climb hills, run in water, walk over the field ridges and
ditches, move freely and change the directions easily, and it is especially applicable to various
works in hilly area, dry land, paddy field, orchard, vegetable garden and greenhouse, etc.
Intercultural/Weeding operation, ditching & ridging, and transport are the machine’s basic
functions. Moreover, after being equipped with relative devices and tools, it may be used to
pump water, spray water and pesticide, reap the crops, generate electricity, fertilizer, implant
seeds, threshing, cut tendrils, grind something, etc. The machine has a simple structure, can
be easily repaired and its fuel consumption is less. It is your ideal micro agricultural machine.
Safety Instructions
•Read the instructions carefully. Be familiar with the controls and the proper use of
the equipment.
•Never allow children or people unfamiliar with these instructions to use the machine.
•Never work while people, especially children, or pets are nearby.
•Operator or owner is responsible for accidents or hazards to other people or their
property.
Before starting the machine:
•Ensure sufficient engine oil.
•Press clutch during gear shifting.
•Load after idling the machine for 5 minutes.
•Close the choke for cold start
•Keep the choke half open for hot start.
•Before starting the machine, set shifting bar to the neutral position.
•When the machine is working, pay attention to the safety!
•Be careful not to be hurt by the rotary blades!
•While grasping the reverse handle, theshifting bar must be set to the neutral position.
•Fuel and lubricant must be clean.
•Clutch must be broken off when changing the shift.
•Please read the contents of nameplate on the handle bar carefully before using the
machine.

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 8 of 56
•Must install the safety protecting board on the machine before using machine or after
maintenance.
•Muffler is a high
temperature spare part, do
not touch the Inter-
cultivator in work or out of
work freshly.
•When the Inter-cultivator is
working, keep an eye on
the rotary parts, do not be
too close to the machine to
avoid being hurt by the
rotary blades.
•Keep the components of
oil box away from fire and
smoke.
•Keep this machine stable
before use and read the
instruction carefully
•Please refuel on time
•Please pay attention to
warning signs

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 9 of 56
Overview
1. Handle Bar
2. Gear-box Assy.
3. Adjustment Screw
4. Fender
5. Deep Furrowing Resistance
Stick
6. Rotary Blade
7. Side Disc
8. Stepped Box Assy.
9. Diesel Engine
10. Bumper
11. Throttle Switch
12. Battery base
13. Safety Device (Dead-man
Handle)
14. Locked Handle (Up & Down)
15. Locked handle (left & right)
16. Shifting Bar

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 10 of 56
Scope
Intercultural/Weeding operation: Applicable to garden, tea plantation, orchard,
sugarcane, corn land, vegetables land, greenhouse etc., for rotary assignments.
Fix the tines onto the left and right side of the transmission shaft of the running part of the Inter-
cultivator, then use two M8×55 screw bolts for axial positioning. After that, the machine can
start Intercultural/Weeding operation. (See following table 2 and figures 2, 3)
Form of Tines
Four groups
Five groups
3 blades
4 blades
3 blades
4 blades
No. of blades
3×8
4×8
3×10
4×10
Width of
Intercultural/Weeding
operation (mm)
1050
1050
1350
1350
Applicable Soil
Paddy field without
too much water and
with Earth of high
moisture
Hard
earth
Wet earth
after rain
Dry land or
with long
stump from
long-stem.
Crop.
Figure 2. Inter-cultivator
Figure 3. Ditching device
Ditching & Ridging: Knock down the adjustment screw before the ditcher is fixed. Subject to
the adjustment of the width and height for ditcher, the ditching can be conducted. (See figure
3)
Short Distance Transport: When fixing the forearm of the wagon box on the trailer and wheels
on the transmission shaft of the running part, the machine can be used for transportation. The
rated load is 250kg, under normal rotation speed of the diesel engine, speed of the fast shift is
about 10km/h and that of the slow shift is about 5 km/h.
Multi-Functional Working: Dismount protection cover of the gear-box (No.2 in Figure 1),
unscrew the bolts away from the rear part of the main shaft, and take the cover for keys out of
the shaft, fasten the self-contained belt pulley or coupling onto the gear-box’s main shaft’s rear
part with screws. Type A of common V belt is adopted for belt pulley’s cross section. Rated rpm
of the belt pulley is 3000 rpm. When the corresponding devices are equipped, pumping water,
spraying, threshing, reaping, generating electricity, etc. are realized. (Above additional
implements are in exploration process.

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 11 of 56
Assembly Instructions
1. Fix the main machine; insert the hexagonal output shaft onto stepped box’s output
casing’s hexagonal hole.
2. Fix the hexagonal stop casing onto the hexagonal output shaft with M6×6 socket
head screws, and make sure the hexagonal shaft does not move axially.
3. Wheel fixing: fix the wheels at the two sides of the Hexagonal output shaft, and fix
them with two M8×55 bolts and M8 nuts.
4. Trailer fixing: Fix the link group onto the trailer, use the link shaft assembly for
connection, insert the split pin ¢3×26 and insert the velocity adjustment screw into
square groove of the link group, and fix it with M8×55 bolts and nuts.
5. Handle bar fixing: Two gear discs of the handle bar support aim at the discs of the
handle bar support base, and adjust the positions. Fix them with M16×140 bolts, flat
gasket 16 and spring gasket16.
6. Shifting bar assembly: Get the shifting bar through the groove of shift support in
the handle bar support base, and insert it into the hole of the shift casing, then fix it
with split pin ¢3.2 ×16. Set the shifting bar in neutral position.

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 12 of 56
Assembly drawing of safety protection guard installation.
1. Bracket of collision bumper(left)
2. Bracket of collistion
bumper(front)
3. Bolt m8 (bg5781-86)
4. Bracket of collision bumper(right)
5. Nut m8(gb41-86)
6. Spring washer ¢8(gb93-87)
7. Washer ¢8(gb95-85)
8. Stand (diesel)
9. Bracket(right)
10. Nut m6(gb41-86)
11. Spring washer ¢6(gb93-87)
12. Washer ¢6(gb95-85)
13. Bolt m6×10(gb5781-86)
14. Fender for paddy field (right)
15. Fixty of safety protection guard
16. Safety protection guard(right)
17. Safety protection guard(left)
18. Fender for paddy field(left)
19. Dowel
20. Connecting plate
21. Bolt m8×50(gb5781-86)
22. Connector jointing assembly
23. Deep furrowing resistance stick
24. Bolt m8×25(gb5781-86)
25. Bulling set (trough comp 16mm)
26. Bracket of fender comp
27. Bracket (left)
ATTENTION: After maintenance the safety protection guard installment must be fixed on the
Inter-cultivator wholly.
Installation and Adjustment for cable:
(Please See Figure 5 and 6 below.)
1. Unscrew the locknut of the tie rod.
2. Spin the tie rod clockwise until the exposed handle support is the shortest.
3. Get the joint ofcable into theclutchwire socket of rear part ofthe gear-box assembly,
and ensure the joint of cable goes into the hole of the socket.
4. Get the wire into the M8 hole on base of the clutch fork arm, properly press the fork
arm of the clutch, and put the joint of cable into the wire socket.

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 13 of 56
5. Unscrew the tie rod, grasp and loosen the clutch handle until the spring force in the
clutch can reset the handle, then screw the locknut.
Figure 5
Figure 6
Adjustment of the reversing gear cable: (See Figure 5 and 6)
1. Unscrew the locknut of the tie rod.
2. Spin the tie rod clockwise until the bare handle support is the shortest.
3. Get the cable into the reversing fork shaft besides the gear-box, and ensure the joint
of cable goes into the hole of the fork shaft.
4. Properly pull the reversing fork shaft counterclockwise, get the cable into the narrow
gap of the reversing wire socket besides the gear-box, and ensure the pipe head
goes into the hole of the wire socket.
5. Unscrew the tie rod, grasp and loosen the clutch handle until the spring force in the
clutch can reset the handle, then screw the locknut.

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 14 of 56
Adjustment of the throttle cable: (See
Figure 7 )
•Shift the throttle switch clockwise
to minimum positioning.
•Get wire of the throttle cable into
the threading base and firm base
on
•Top of the throttle adjustment
board of the diesel engine.
•Tighten the wire, screw the
binding bolts on the firm base.
•Adjust the throttle switch
repeatedly until the throttle
handle on the oil valve
adjustment board can reach the
maximum and minimum position.
Checks and Refueling:
1. Check whether all the connection bolts are tight or not, and fix the connection bolts
according to the moment of force listed in table 3. (Refer to the instruction manual for
diesel engine for the screwing moment of force bolt and nut respectively)
Name of parts
Moment of force (N.M)
Flange and the diesel engine
20-25
Flange and the gear-box
35-40
Binding bolts of end of driving shaft of gear-box
10-12
Binding bolts of reversing gear shaft of gear-box
26-40
Binding bolts between engine support and traveling mechanism
35-40
Binding bolts of cover of the traveling mechanism
10.6-15
Binding bolts of trailer of the traveling mechanism
50-60
Connection bolts between traveling mechanism and gear-box
35-40
Trailer unit
45-60
Set bolts of the diesel engine base
35-40
Set bolts of the handle support base
35-40
2. Check each handle of the manipulation system (throttle switch, clutch, shifting bar and
reversing bar) to see whether they can move freely or not. If they are out of the right
positions, make them at the right positions.
3. Pull shift bar of the gear-box to the neutral position.

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
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: [e-mail]
: +91.80. 22178200
Page 15 of 56
4. Refilling the engine oil:
•Refill the SAE10W-40 lubricant into the
crankcase of
•The diesel engine. See Figure 9 for details
Make the whole machine stable and
horizontal, and refilling 20 # lubricant
engine oil into the gear-box from oil hole at
the top of the gear-box .when check the oil
level, put the oil dipstick into the oil. (Note:
not to turn the dipstick around), the oil level
should be between the two limits of the oil
dipstick. (refer to figure 8)
Select the appropriate lubricant for the diesel
engine according to the environmental temperature.
(See figure 9).
Fill in machine oil when diesel engine is placed level,
and checking the oil level only needs a poke by
dipstick rather than a rotation of dipstick.
Lubricant Oil grade shall be grade CC or CD.
5. Knock down the lower cover of the air cleaner, refill about 0.1 liter 20# engine oil into
the air cleaner.
Important Note: Do not exceed the mark when refilling.
Connection of Auxiliary Devices & Tools
1. When Intercultural/Weeding operation is needed: Knock down the wheels, fix the
hexagonal union of the Intercultural/Weeding operation device onto two ends of the
hexagonal shaft of the running part, and axially fix them with M8×55 bolt. Note:
Intercultural/Weeding operation blades are divided into two groups, namely, the left and
the right. Fixing the blades should guarantee that when the machine is running, the
blade edge should work first. Afterfixing the blades, also fix the left and right protection
board for safety purpose. Depth of the Intercultural/Weeding operation can be realized
by adjusting height of the velocity adjustment screw and angles between the lever and
the ground (refer to table 4).
2. Intercultural/Weeding operation of paddy field: When the submerged depth of
human’s feet in the paddy field is less than 25cm, bent blades for wet land can be
directly used for the Intercultural/Weeding operation of paddy field.

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
: www.kisankraft.com
: [e-mail]
: +91.80. 22178200
Page 16 of 56
3. When ditching is needed: Unlade the Deep Furrowing Resistance
Stick, fix the ditcher, adjust width & height of the ditcher, and then
ditching can be conducted.
•Width scope of ditching : 14cm-40cm
•Depth scope of ditching: 11cm-25cm
4. Short distance transport: Fix forearm of the wagon box on the trailer and wheels on
the transmission shaft of the running part, the machine can do a transportationjob. The
rated load is 250kg, under normal rotated speed of the diesel engine, speed of the fast
shift is about 10 km/h and that of the slow shift is about 5km/h.
5. Multi-functional working: Knock down protection
over of the gear-box (No.2 in Figure 1), unscrew
the bolts away from the rear part of the main shaft,
and take the cover for keys out of the shaft. Fasten
the self-contained belt pulley or coupling onto the
gear-box’s main shaft’s rear part with screws. Type
A of common V belt is adopted for belt pulley’s
cross section. Rated rpm of the belt pulley is 3000
rpm. When the corresponding devices are
equipped, pumping water, spraying, threshing,
reaping, generating electricity, etc. are realized.
Hookup, Electric Starter:
Preparation:
1. The safety protection guard must be attached to the machine before using.
2. Check that the blade and fender are correctly assembled and securely fastened.
3. While working, always wear substantial footwear and long trousers. Do not operate
the equipment barefoot or wearing open sandals.
4. Thoroughly inspect the area where the equipment is to be used and remove all
objects which can be thrown out by the machine.
5. WARNING-Diesel is highly flammable:
a. Store fuel in containers specifically designed for this purpose
b. Refuel outdoor only and do not smoke while refueling.
c. Add fuel before starting the engine. Never remove the cap of the fuel tank or
add diesel while the engine is running or when the engine is hot.
d. If diesel is spilled, do not attempt to start the engine but move the machine away
from the area of spillage and avoid creating any source of ignition until diesel
vapors have dissipated.
e. Replace all fuel tank and container caps securely
6. Replace faulty silencers
7. Before using, always visually inspect to see that tools are not worn or damaged.
Replace worn or damaged elements and bolts in sets to preserve balance.

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
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: [e-mail]
: +91.80. 22178200
Page 17 of 56
Before Operating an Engine
Break-in of new engine:
•Refer to the Engine’s instruction manual for the breaking-in of the diesel engine
•As for a new or overhauled Inter-cultivator, it should be working for 1 hour under no
load or 5 hours under light load, then drain all the lubricant from the gear-box and
crankcase of the diesel engine, refill appropriate fix of clean diesel, and clean them
at a slow speed for 3-5 minutes, then drain the diesel off. Refill engine oil into them
according to instructions to enter four hours breaking-in, then the machine can work.
•If your engine is not breaking in yet, improper usage will shorten the life of engine.
The initial 20 hrs is the break-in-period. The operator must obey the following rules:
Running in for 5 minutes after first start: Running with low speed and low load before the
engine gets hot. Avoid running with high speed and full load, or low speed and no load.
Avoid running with overload: During break-in period, the engine can't run with full load, but
can run with 3000rpm and 50% load.
Change engine oil regularly: After working for 20hrs, change the oil when engine is still warm,
otherwise it will be difficult to drain the residual oil in the engine.
Oil Bath Type Air Filter:
•Check the oil level before operating.
•Fill oil up to upper limit. If oil is dirty, change it. Please use diesel to clean oil bath
element frequently, then dip the element in the oil and squeeze out extra.
Starting the Engine
Note: The shift bar must be in the neutral position
1. Start the diesel engine according to the procedures stipulated in the instruction
manual for the diesel engine.
2. The diesel engine should run at a low speed (1500-2000 rpm) under no load for 2-3
minutes.
3. Check whether the diesel engine runs normally or not. If it is abnormal, stop the
engine and have a check.
Warning:
•Be sure to operate the engine in a good ventilated place in order to avoid exhaust
poisoning.
•Avoid letting hands, body & clothes entangle in output shaft, belt pulley, V-type belt
pulley and other moving parts, so as to prevent from getting injury.
•Stop the engine first and then maintain the movable parts and other parts around it.
Make sure there are no tools and sundries in the body of the engine before operating.
Run engine for 5mins to warm up
Note:
•The muffler becomes very hot during and immediately after operation. Don’t touch it.
•The air filter will inhale the air around itself when the engine works.
•Don't let the hands, body and clothes approach the air filter to avoid injury.
After the engine becomes warm, put the speed lever on necessary position to run the
engine.
Note:
•Be sure to use the speed lever to adjust the speed of engine.

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
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: [e-mail]
: +91.80. 22178200
Page 18 of 56
•Do not loosen the speed limit screw and fuel control screw; otherwise the speed and
output of engine will be abnormal.
While the engine is running
•If the engine gives out black smoke continuously, it is because the engine is
overloaded. The belt pulley of the engine or that of the powered equipment must be
adjusted.
•Pay attention to the following points when the engine is running:
i. Whether there is abnormal sound and vibration?
ii. Whether the exhaust is normal?
iii. Whether the engine gives out white or black smoke continuously?
If any of the above phenomena is detected, stop the engine immediately and contact the
nearby dealer.
Methods of Starting the Agricultural Inter-cultivator
Starting by Hand:
1. Open fuel switch.
2. Put engine speed lever in the start position
3. Lock Auto-cut off switch.
4. Hold recoil starter handle.
5. Pull the starting handle slowly until you feel the resistance, then release it slowly.
6. Push the decompression lever down by hand to no compression position. It will get
back automatically by itself after the engine gets started.
7. Starting: hold the starting handle with two hands, pull the rope lightly until you feel
the resistance, then pull the rope fast with strength.
8. If it is not easy to start the engine when the weather gets cold.
You could take down the refuel screw on the cylinder cover and fill in 2ml oil before starting.
Note: Tighten the refuel screw on the cylinder cover except filling oil in order to avoid rain
and dust from getting in to the engine and wearing causing damage to the engine.
Operation
(Note: breaking-in must be performed before the using the Inter-cultivator)
1. Using a slow shift:
•The left hand should grasp the clutch handle tightly making the clutch separated.
•The right hand should pull the shift bar backwards, make sure the shift casing is
in the slow shift position, and observe whether it reaches the right position or not.
Then the right hand should grasp the right handle.
(Note: Do not grasp the reversing bar)
i. Loosen the clutch handle gradually, the clutch will combine, and the Inter-
cultivator can run at a slow speed.
ii. The right hand should increase the throttle properly so that the motor can
run at a speed of 5 km/h
2. Using a fast shift:
•The left hand should grasp the clutch handle tightly making the clutch separated.
•The right hand pushes the shift bar forwards, make sure the shift casing is located
in the fast shift position, and observe whether it reaches the right position or not.
Then the right hand should grasp the right handle.
(Note: Do not grasp the reversing bar)

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
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: +91.80. 22178200
Page 19 of 56
•Loosen the clutch handle gradually, the clutchwill combine, andthe Inter-cultivator
can run at a fast speed.
•The right hand should increase the throttle properly so that the motor can run at a
speed of 10 km/h.
3. Using a reversing shift:
•The left hand should grasps the clutch handle tightly making the clutch separated.
•The right hand should pull or push the shift bar to the neutral shift and observe
whether it reaches the right position or not. The fore finger of right hand should
grasp the trigger of the reversing shift first, then the right hand should grasp the
reversing handle.
•Loosen the clutch handle gradually, the clutchwill combine, andthe Inter-cultivator
can run backwards.
(Note: Do not loosen the reversing handle)
•When the backward running of the machine is not needed, the left hand should
hold the clutch handle gradually, and the right hand should loosen the reversing
handle.
4. Shift:
When the machineis running, reducethe oil valve of the dieselengine (but subject
to the diesel engine’s not quenching), then the clutch is made separated. When
the machine stops running, then shift.
5. Change directions:
Pull the handle to left or right to make the machine turn left or right.
(Note: pulling the wrong handle may damage the gears)
6. The operation method of recoil/electric starter and safety device:
•Left hand close upon the red emergency stop lever in the handle bar; draw back
the clutch handle with your middle finger and ring finger at a time. The above
mutual locking willmake the engine ready tostart. Andnow, the operator can recoil
–start the engine with hand according to the instructions given in the manual.
•If the engine is of electric-starting model, carry out the following two steps. (step2,
3 are not suitable for recoil start engine) connecting well the power supply and
control switch as the electric start hookup (or connect it beforehand). If the Inter-
cultivator is without power supply, you should prepare a lead-acid battery accord
with direct current 12V, 36AH.
•Turn the starting-key Clockwise to the start position after inspecting clearly, and
then release the key after the engine has started, it will return to the primary
position automatically.
•Adjust the throttling cock to the right position after the engine has started.
•Press the red emergency lever in the handle bar (Grasp the emergency stop
handle andthe handle barwith yourleft hand), and bucklethe trigger of emergency
stop lock come out from the clutch handle gently by your middle finger. Restore
the clutch handle down, then the clutch switch on, and the machine start to work.
You should grasp the emergency stop handle and handlebar all the while in whole
working course.
•In case of any emergency, release the emergency stop handle and handle bar,
the engine will flameout and the machine will stop working immediately.
7. Stopping the machine:
•Grasp the clutch handle, and separate the clutch.

KisanKraft®
AGRICULTURAL INTER-CULTIVATOR
KK-IC-400D
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: [e-mail]
: +91.80. 22178200
Page 20 of 56
•Pull the shift bar to the neutral position, loosen the clutch handle, and turn the oil
switch clockwise to the minimum position, now the machine will stop.
•When stopping of the diesel engine is needed, it should be conducted according
to relative contents in the instruction manual.
(Note: Stopping the machine is generally conducted on the flat ground)
Safety Instructions during operation:
DO'S
•Do visual check every time before starting,
•Keep Agricultural Inter-cultivator Clean
•Do use recommended Fuel and Lubricants only
•Do check the fuel level
•Do check air intake filter oil level
•Do check engine oil and gear oil levels
•Do check for any leakage
•Do check decompress knob before starting
•Do check if the gear is in neutral position before starting
•Do use recommended attachments only
•Do maintain distance (1ft) from buildings and other equipment’s when operating,
to avoid any accidents
•Keep the machine away from flammable materials
•Keep the machine away fromchildren and petsto avoid any injuries or accidents.
•Only operator with knowledge of machine and its operations must be permitted
to operate Agricultural Inter-Cultivator
•Must stop the engine before refueling, and refuel in a place with good ventilation.
•Must clean and spilled or over flown fuel of the Agricultural Inter-cultivator
•Let Agricultural Inter-Cultivator cool down before storing indoors.
•Work only in daylight or in good artificial light.
•Always be sure of your footing on slopes
•Walk, never run with the machine.
•Exercise extreme caution when changing direction on slopes
•Use extreme caution when reversing or pulling the machine towards you
•Start the engine carefully according to instructions and with feet well away from
the tool(s).
•Never pick up or carry a machine while the engine is running
•Stop the engine:
•Whenever you leave the machine
•Before refueling
•Reduce the throttle setting during engine shut down and, if the engine is
provided with a shut-off valve, turn the fuel off at the conclusion of working
DON’TS...
•Don't overfill the tank with fuel, but also never let fuel tank run out empty
•Don't use adulterated fuel
•Do not work on excessively steep slopes
•Do not change the engine governor setting or over speed the engine
•Do not put hands or feet near or under rotating parts.