Kleenmaid GCTK9012 Installation guide

cooking collection
Instructions for use and warranty details
T
o re g ister your warranty or m a k e a
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m, scan t h is QR code :
Gas Cooktop
Model No.: GCTK9012

Dear Customer,
Thank you and congratulations for choosing Kleenmaid.
Your new appliance has been designed
and meticulously tested to ensure that it meets all your culinary
requirements, and
has been carefully manufactured using top quality materials to give
you years of reliable performance.
For best results, carefully read the instructions on how your new
appliance is to be installed. Correct installation will avoid delays and
unnecessary service call costs.
Once installation is complete, please read this instruction manual
carefully and get to know the controls and the features of your
new Kleenmaid appliance. These simple instructions will enable
you to achieve excellent results from the very first time you use it.
Again, congratulations and thank you for choosing The Best You
Can Own.
KLEENMAID

contents
Instructions for Use and Maintenance
Safety Warning
8
Technical Instructions
6
16
17
18
2
15
13
12
2
2
4
5
4
3
8
9
10
2
2
Safety Instructions
Installation
Child and People Safety
During Use
Cleaning and Service
Environmental Information
Description of the Appliance
How to Use the Appliance
Safety and Energy Saving Advice
Cleaning and Maintenance
Installation Instructions
Positioning
Installing the Appliance
Gas Connection
Gas Specification
Electrical Connection
Gas Adjustment
Trouble Shooting
2
3
5

Danger/Warning
Caution Neglect of this mark may result in minor personal injury
or property damage.
Caution No Access
No Fire Tool Must Do
Danger
- Do not turn on the light.
- Do not switch on/off any electrical appliance and do not touch any electric plug.
- Do not use a telephone.
1Stop using the product and close the main gas supply valve.
2Open the window to ventilate.
3Contact a service centre by using a phone outside.
cilragnettorfollems(kaelsagehtllemsnacuoytahtos,natpacremsniatnocsagleufehT* or egg) even where only a proportion of 1/1000 of the gas is in the air.
The following marks are used in the Instruction Manual
as follows:
If there is a possible gas leak, take the following actions:
Neglect of this mark may result in severe personal injury
or death.
Safety Instructions
Please take the time to read this User Manual before installing or using the appliance.
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is sold or transferred to another person,ensure the manual is passed on to the new user.
The latest version of this manual is available on our website. (See back page for details.)
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accident caused by misuse in advance, and use the appliance more conveniently.
Please rHDGWKHIROORZLQJFRQWHQWVWKRURXJKO\DQGHQVXUH\RXXQGHUVWDQGWKHP.
3

Installation
Warning
This appliance shall be installed in
accordance with regulations in force
and only used in a well ventilated
space.
Prior to installation,ensure that the
gas and electrical supply complies
with the type stated on the rating
plate.
DO NOT USE THIS APPLIANCE
AS A SPACE HEATER.
The gas pipe and electrical cable
must be installed in such a way that
they do not touch any parts or the
appliance.
Caution
220V-240V
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connection cord is in perfect condition. Otherwise, contact the dealer before
installing the appliance.
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room it is located in whilst in use.
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control and do not attempt to re-ignite the burner for at least one minute.
Ŷ
The use of a gas cooking appliance results in the production of heat and moisture in the
room in which it is installed. Ensure that the kitchen is well ventilated: keep natural
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the level of mechanical ventilation where present.
4

Child and People Safety
Do not allow children to play near or with the appliance.
The appliance gets hot when it is in use.
Children should be kept away until it has cooled.
Warning
Caution
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from using the appliance safety without supervision or instruction by a responsible
person to ensure that they can use the appliance safety.
5

During Use
Warning
The use of a gas cooking appliance
results in the production of heat and
moisture in the room in which it is
installed. Ensure that the kitchen is
well ventilated : keep natural
ventilation holes open or install a
mechanical ventilation device
(mechanical
extractor hood).
CAUTION: The cooking process has to
be supervised. A short term cooking
process has to be supervised
continuously.
Burner
panel is not designed to operate from
an external timer or separate remote
control system.
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food.
LQcontact with water. Do not operate
this appliance with wet hands.
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the appliance become hot when they
are in use, take all due precautions.
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similar as the ends could touch the
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not be used on the appliance as they
can cause an accident by tipping or
spillage.
WARNING: Unattended cooking on a hob with fat
or oil can be dangerous and may result in a fire.
6

During Use
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this appliance while it is in operaiton. ‘ ’ position when not in use.
Caution
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in a storage drawer near this
appliance.
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aerosols may be affected by heat and
should not stored above or below the
appliance.
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This appliance is intended for domestic cooking only. It is not designed for commercial
or industrial purposes.
Prolonged intensive use of the appliance may call for additional ventilation, for example
opening a window, or increasing the level of mechanical ventilation where present.
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glass surface is accidentally cracked immediately switch off the power to the appliance to avoid
the possibility of electric shock.
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adjacent burners.
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using the appliance.
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foods can cause hot fat to bubble up and over the sides of the pan. 
Never try to move a pan of hot fat, especially a deep fat fryer. Wait until the fat cools.
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pots or pans.
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the appliance surfaces of the cooking appliance.
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Danger of fire:
Do not store
items on the
cooking surface.
7

Cleaning and Service
Environmental Information
unusable, by cutting off the cable.
disposed with other household wastes at the end of its working life. To prevent
possible harm to the environment or human health from uncontrolled waste disposal,
please separate this from other types of wastes and recycle it responsibly to promote
the sustainable reuse of material resources.
agents.
Warning
clean the appliance.
or serviced by an authorised
technician and only genuine
approved spare parts should
be used.
Caution
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power supply and cooled.
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with due regard to safety and the environment.
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for environmentally safe recycling.
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wastes for disposal.
Correct Disposal of This Product
(Waste Electrical & Electronic Equipment)
8

Description of the Appliance
ΣQn
*5 Continuous
Ignition
Type
G1/2 thread
2W
220-240Vac,
50Hz-60Hz,
Ignition
device
Gas
Connection
Electric
supply
Burner
Feature
Dimension
(W*D*H)
Top Plate
Glass
Rapid (1),
Semi-rapid(2),
Auxiliary (1),
Triple-Crown(1)
900 10*99
41.2MJ/h/
11.4kW
9

A
How to Use the Appliance
ccessories
Description of the Appliance
Black circle: gas off
Large flame: maximum setting
Small flame: minimum setting
Bracket (4) Sponge (4)
Screw(4)
Elbow
(1) Auxiliary pan support (1)
(5)
User
Manual (1)
Voltage regulator valve (1)
Injector
The minimum setting is at the end of the anti-clockwise rotation of the control handle.
All operation positions must be selected between the maximum and minimum position.
The symbol on the control panel next to the control handle will indicate which burner it
operates.
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10

How to Use the Appliance
Automatic ignition with flame failure safety device
The appliance is fitted with a flame failure safety device on each burner, which is designed
to stop the flow of gas to the burner head in the event of the flame going out.
To ignite a burner:
o
o
o
o
o
o In case of power failure, the burners can be lit by carefully using a match.
Press in the control knob of the burner that you wish to light and turn it anti-
clockwise to the maximum position.
Keep the control knob depressed, and the automatic ignition for the burner will
operate.
Hold down the control knob for 15 seconds after the flame on the burner has lit. If
after 15s the burner has not lit, stop operating the device and wait at least 1 min
before attempting a further ignition of the burner.
After this 15-second interval, to regulate the flame continue turning the control knob
anti-clockwise until the flame is at a suitable level. The operating position MUST be at
a position between the maximum and minimum position.
To switch the burner off, turn the control knob fully clockwise to the gas off position.
In case the appliance fails to operate correctly, contact the authorised service provider in your
area.
11

Safety and Energy Saving Advice
- The diameter of the bottom of the pan should correspond to that of the burner.
BURNERS
200mm 240mm
200mm 240mm
160mm
NO YES
120mm 160mm
180mm
Triple-Crown
Rapid
Semi-Rapid
Auxiliary
PANS
min. max.
Do not use small diameter cookware on large
burners.
The flame should never come up the sides of
the cookware.
Avoid cooking without a lid or with the
lid half off
-as this wastes energy
Do not use a pan with a convex or
concave bottom.
Do not place cookware on one side of a
burner,as it could tip over.
Do not use cookware with a large diameter
on the burners near the controls, which
when placed on the middle of the burner
may touch the controls or be so close to
them that they increase the temperature in
this area and may cause damage.
Never place cookware directly on top of the
burner.
Do not place anything such as a flame
tamer or asbestos mat between pan and
pan support as serious damage to the
appliance may result.
Do not use excessive weight and do not
hit the cooktop with heavy objects.
Always use cookware that is
suitable for each burner, to avoid
wasting gas and discolouring the
cookware.
Place a lid on the cookware.
Only use pots,saucepans and
frying pans with a thick,flat
bottom.
Always place the cookware right
over the burners,not to one
side.
Place the cookware on top of
the trivet.
Handle cookware items
carefully when they are on the
burner.
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RYHUODSVWKHHGJH of the
burner.
It is not recommended to use roasting pans, frying pans or grill stones
heated simultaneously on several burners because the resulting heat
build-up may damage the appliance.
Do not touch the top plate and trivet whilst in use or for a time after use
to avoid injury.
As soon as a liquid starts boiling turn down the flame so that it will
barely keep the liquid simmering.
12

Cleaning and Maintenance
Soft cloth
Neutral Detergent
Nylon Brush
Edible Oil
Abrasive
Detergent
Thinner/Benzene
Metal Brush
Acidic/Alkali
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water. For stubbon soiling, soak beforehand.
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the risk of corrosion.
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normal because of the high temperatures. Each time the appliance is used these
parts should be cleaned with a product that is suitable for stainless steel.
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completely cool.
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13

Cleaning and Maintenance
212
33
44
57
66
75
1.Place the burner head ( 4 ) on to the burner base ( 5 ) so that the ignition safety
device (6) and the igniter (7) extend through their respective holes in the burner
head. The burner head must click into place correctly.
2.Position the burner caps ( 1,2,3 ) onto the burner head ( 4 ) so that the retaining pins
fit into their respective recesses.
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from the top plate.
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14

Warnings
Installation Instructions
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Grease cranes produced at the factory are designed to last the life
of the hob.
Ŷ
This appliance is not suitable for installation with aftermarket lids or
covers.
15
NOTE: Before making preparations for or commencing installation, the installer
should refer to the current online version of the User Manual, which is available on the
Kleenmaid website (see back cover for details).

Positioning
45 mm
The edges of the hob must be a minimum distance of 60 mm from a side or
rear wall.
The safety gap between the hob and the rangehood placed above must comply
with the recommendations of the rangehood manufacturer. In case of no
instructions, a minimum distance of 650mm (or other minimum distance as may
be specified by AS/NZS 5601 and interpreted by a certified installer) should
apply.
400 mm between the hob surfaces, providing that the underside of the
horizontal surface is in line with the outer edge of the hob. If the underside of the
horizontal surface is lower than 400 mm, then it must be at least 50 mm away
from the outer edges of the hob.
50 mm clearance around the appliance and between the hob surface and any
combustible materials.
You must have a gap of at least 25 mm and at most 74 mm between the
underneath of the appliance and any surface that is below it.
o
o
o
o
o
CLEARANCES REQUIRED
WHEN FITTING THE HOB
WITH A COOKER HOOD ABOVE
900mm
650mm
400mm
400mm
FO 0813
60mm
480mm
in
0.
0mm
M
2
This appliance is to be built into a kitchen unit or 600mm
worktop,providing the following minium distances are allowed;
- An oven must have forced ventilation to install a hob above it.
-Check the dimensions of the oven in the installation manual.
-The cut out size must comply with the measurements indicated.
830mm
16

Installing the Appliance
Bottom view
of the screws. There is one set of screw holes in each
corner of the hob.
Slightly tighten a screw (C) through the bracket (B) so
that the bracket is attached to the hob, but so that you
can still adjust the position
.
.2 Carefully turn the hob back over and then gently lower
it into the aperture hole that you have cut out.
.3 On the underneath of the hob, adjust the brackets into
a position that is suitable for your worktop.
Then fully tighten the screws (C) to secure the hob into
position.
(A) SEALING STRIP
(C) SCREW (B) BRACKET
Remove the pan supports, the burner
caps and burner heads and carefully turn
the appliance upside down and place it
on a cushioned mat.
Take care that the Ignition safety
devices and igniters are not damaged in
this operation.
2. Apply the sponge provided around the
edge of the appliance.
3.
1.
Do not leave a gap in the sealing agent or
overlap the thickness.
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Do not use a silicon sealant to seal the
appliance against the aperture.
17

Gas Connection
Turn off power for safety and appliance protection. Close main gas supply
valve to prevent gas leakage.
Keep away from inflammable materials around appliance.
Before work, put on gloves.
CAUTION
Allow the appliance to cool after use for your safety. The high temperature
reached by the appliance may cause burns.
Most of the tools that you might need are shown below. Some are optional.
Replacement of gas-type fitting
Tool: Open-end wrench
Steps for operation:
A: Disassemble with a wrench the gas-type fittings from main gas tube.
When you disassemble/assemble the gas connection, use 2 spanners. One for fixing
the gas connection elbow, and the other for tightening the gas hose.
B: Tightly lock a replaceable gas-type fitting onto the main gas tube.
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18

Oncethesecheckshavebeencompleted,ifthe
regulator still fails to perform in a satisfactory manner it
should be replaced.
9. Onebyone,turntheknobstominimumandscrew
in the bypass screw (accessible when the knob is
removed) until a small stable flame results. Turn the
knob to maximum and then back to minimum to
ensure that the correct minimum flame is maintained.
10. AttachtheLPGstickertothecooker,nearthegas
supply inlet. Cover the Natural Gas label that is
factory fitted.
LPG CONVERSION
- REGULATOR
This appliance is supplied set up for Natural Gas
usage. A conversion kit is included with the product for
Universal LPG usage. The conversion kit contains the
appropriate injectors and 1 LPG sticker.
Please follow the procedure below if a conversion to suit
UNIVERSAL LPG is required:
1. Removethehotplatetrivets,burnercapsandburner
crowns to access the hotplate injectors. Replace the
factoryttedinjectorswiththeappropriateinjectors,as
supplied. Refer to injector orifice table for injector sizes.
The injector size is stamped on the side of the injector.
2. Unscrew the top hat nut from the regulator. The top
hat nut and control pressure spring assembly will
disengage as an assembly.
3. Unscrew the threaded pin from top hat.
4. Upturnthreadedpin,sospringisfreeandscrewpin
back into the top hat until firm.
5. Refit the top hat nut assembly to the regulator ensuring
that it is fully screwed down. The regulator is now set
for connection to LPG.
6. Turn on the gas supply and at each new connection
check for leaks using soapy water. Each hotplate valve
shouldbeturnedon,oneatatime,andtheinjector
hole blanked off for several seconds.
7. The operation of the regulator can be confirmed by
connecting a manometer to the pressure test point
located on the side of the regulator body adjacent to
the outlet.
With the appliance operating check the outlet pressure
• when all burners of the appliance are operating
atmaximum,
• when the smallest burner of the appliance is
operating at minimum.
Under these conditions the outlet pressure should not
vary from the nominal outlet pressure of 2.60kPa by
more than ±0.52kPa.
8. If the regulator appears to not be performing
satisfactorily then check the following points:
• If the outlet pressure is consistently too low then the
inlet pressure may be too low and adjustment of an
upstreamregulatormaybeneeded,oranupstream
regulator or valve with insufficient flow capacity may
be present in the gas supply line.
• If this is suspected then it may be necessary to
repeat the checks whilst measuring both the inlet
and outlet pressure to determine if the inlet pressure
is in the range 2.75 – 7.00kPa.
• Check that the insert has been fitted correctly.
• Check that the turret screw is fully screwed down.
•

Check that the regulator has been fitted to the gas
supplylineinthecorrectorientation,thearrowonthe
base of the body indicates the direction of gas flow.
A B turn top hat
nut anti-
clockwise
and remove
top hat nut assembly
fully screwed down
G H
C D
configuration for
natural gas
E F
configuration
for LPG
bypass screw
control knob shaft
flame size adjusted
to mnimum
adjustedflame size
maximumto
19