Kleenmaid KCGCT6010 Installation guide

cooking collection
Instructions for use and warranty details
Gas Cooktop
Model No: KCGCT6010


2
Dear Customer,
Thank you and congratulations for choosing
Kleenmaid.
Your new appliance has been designed
and meticulously tested to ensure that it
meets all your culinary requirements, and
has been carefully manufactured using top
quality materials to give you years of reliable
performance.
For best results, carefully read the instructions
on how your new appliance is to be installed.
Correct installation will avoid delays and
unnecessary service call costs.
Once installation is complete, please read this
instruction manual carefully and get to know
the controls and the features of your new
Kleenmaid appliance. These simple instructions
will enable you to achieve excellent results from
the very first time you use it.
Again, congratulations and thank you for
choosing The Best You Can Own.
KLEENMAID

1
MODEL:
KCGCT6010
8VHU&DUH

,QVWDOODWLRQDQG0DLQWHQDQFH
IMPORTANT: SAVE THESE INSTRUCTIONS.

,MPORTANT SAFETY INSTRUCTIONS

Read and follow all instructions before using this appliance to prevent
the potential risk of fire, electrical shock, personal injury or damage to the
appliance as a result of improper usage of the appliance.
To ensure proper and safe operation: Appliance must be properly installed
and grounded by an authorised person. Have the installer show you the
location of the gas shut off valve and how to shut it off in an emergency.
Always disconnect power to appliance before servicing.
DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS
APPLIANCE.

DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE
WHILE IT IS IN OPERATION.

DO NOT MODIFY THIS APPLIANCE.

WHERE THIS APPLIANCE IS INSTALLED IN MARINE CRAFT OR IN
CARAVANS, IT SHALL NOT BE USED AS A SPACE HEAT(5

2
ATTENTION: FOR CORRECT INSTALLATION AND USE, YOU MUST
REFER TO YOUR APPLIANCE MODEL TECHNICAL DATA. PLEASE,
CHECK APPLIANCE RATING PLATE FOR CORRECT COOKTOP MODEL
NUMBER.
For service and Spare Parts, please contactWKHPDQXIDFWXUHURU$XWKRULVHG6HUYLFH
DJHQW For service and Spare Parts, please contact:
Compass Capital Services Pty Limited trading as Kleenmaid ABN 96138214525
Level 2, 204 Botany Rd Alexandria NSW 2015
E: [email protected] www.kleenmaid-appliances.com.au

If any damage is found, turn off appliance and call nearest technical
assistance centre for repairing. Do not use appliance in this condition.

IMPORTANT SAFEGUARDS.
Proper installation. Be sure your appliance is properly installed and grounded
by an
authorised person.
Never use your appliance for warming or heating the room.
Not to be used by children and infirm persons. Children must be supervised
to ensure that they do not play with the appliance. Infirm persons could use
the appliance if they have been adequately supervised by a responsible
person to ensure that they can use the appliance safely.
Warning: Accessible parts will become hot when in use. To avoid burns and
scalds children should be kept away.
User servicing. Do not repair or replace any part of the appliance unless
specifically recommended in the manual. All other servicing should be
referred to an
authorised person.
Use proper pan size. This appliance is equipped with one or more surface
units of different size. Select utensils having flat bottoms large enough to
cover the surface unit heating element. The use of undersized utensils will
expose a portion of the heating element to direct contact and may result in
ignition of clothing. Proper relationship of utensil to burner will also improve
efficiency.

3
Never leave surface units unattended at high heat settings. Boilovers causes
smoking and greasy spillovers that may ignite.
Glazed cooking utensils. Only certain types of glass, glass/ceramic, ceramic,
earthenware, or other glaze utensils are suitable for cooktop service without
breaking due to the sudden change in temperature.
Utensils handles should be turned inward and not extended over adjacent
surface units. To reduce the risk of burns, ignition of flammable materials, and
spillage due to unintentional contact with the utensil, the handle of a utensil
should be positioned so that it is turned inward, and does not extend over
adjacent surface units.
Do not heat unopened food containers. Build-up of pressure may cause
container to burst and result in injury.
Clean ventilating hoods frequently. Grease should not be allowed to
accumulate on hood or filter. (when a cooking hood is installed with
appliance).
When flaming foods under the hood, turn the fan off. The fan, if operating,
may spread the flame.
Don’t use charcoal or other combustible means for heating on this appliance.
INSTRUCTION GUIDE FOR GAS COOKTOP
GAS BURNER IGNITION AND REGULATION
This cooktop has a single action automatic ignition.Place a pan on the burner
grate, push-in and turn the knob counterclockwise to the LIGHT-HIGH setting.
A clicking sound will be heard and the burner will light, fig. 02. (All surface
ignitors will spark when any control knob is turned to the LIGHT-HIGH
position), keep it pushed in till burner lights. After the burner lights, turn the
knob to the desired flame size, fig. 01.
In case of no electrical power or ignition mDOfunction, hold a lighted match on
the desired burner head. Push-in and turn the knob counterclockwise to the
LIGHT-HIGH setting. After the burner lights, H[WLQJXLVKWKHPDWFKDQG
turn the knob to the desired flame size, fig. 01.

4
Caution: When lighting the burner, be sure all of the controls are in the OFF
position. Strike the match first and hold it in position before turning to knob to
LIGHT-HIGH.
For models equipped with both electronic ignition and safety device, follow
the same procedure as for models with automatic ignition described above,
but you have to keep pushing in for at least 5 seconds till thermocouple is hot
enough. Then release the knob and the burner should remain on.
COOKWARE
To achieve optimum surface cooking performance, select heavy gauge, flat,
smooth bottom pans that conform to the diameter of the cooking area as well
as straight sides.
Pan size should match the size of the cooking area. Pan should not extend
more that 2 cm beyond the cooking area on glass-ceramic cooking surface as
well as on electric solid plate or gas cooking surface.
Proper pans will reduce cooking times, use less energy and cook food more
evenly.
Remember to use pans with flat bottoms and handles that are easily grasped
and stay cool. To minimise burns, ignition of flammable materials and spillage
due to unintentional contact with the utensil, do not extend handles over
adjacent surfaces burners.

NOTES FOR COOKWARE ON GAS BURNERS

We recommend the following pan size per each type of burner, fig. 03:
BURNER TYPE COOKING PAN BOTTOM SIZE
Auxiliary from 8 cm to 15 cm Ø
Medium from 15 cm to 20 cm Ø
Rapid from 20 cm to 22 cm Ø
Burner operational Notes:
-A properly adjusted burner with clean ports will light within a few seconds.
If using natural gas the flame will be blue with a deeper blue inner cone.
-Iftheburnerflameisyelloworisnoisytheair/gas mixture maybe incorrect.
Contact a service technician to adjust.
-With LP gas, some yellow tips on the flames are acceptable. This is
normal and adjustment is not necessary.
-Ifsootyisnoticedonpanbottom,contactaservice technician to adjust.

5
-IfthecontrolknobisturnedveryquicklyfromHIGH to LOW, the flame may
go out, particularly if the burner is cold. If this occurs, turn the knob to the
OFF position, wait several seconds and relight the burner. Refer to LOW
SETTING VALVE ADJUSTMENT chapter to adjust LOW setting, if
needed.
-Theflameshouldnotextendbeyondtheedgeofthepan.
MAINTENANCE
CLEANING SAFETY
Turn off all controls and wait for appliance parts to cool before touching or
cleaning them. Do not touch the burner grates or surrounding areas until they
have had sufficient time to cool.
Clean appliance with caution. Use care to avoid steam burns if a wet sponge
or cloth is used to wipe spills on a hot surface. Some cleaners can produce
noxious fumes if applied to a hot surface.
BURNERS
Take off the removable parts and put them for 10 minutes in soapy
warm water. Eventual stubborn soils can be removed by using a
nonabrasive pad or a plastic scouring pad, then rinse making sure that
all openings are free of dirt, fig. 04.
SURFACE CLEANING
This is easily done using a damp cloth and a non-abrasive detergent,
wipe using a soft dry cloth. For stainless steel parts with stubborn soils. Use
only plastic scrubbing pad or a sponge with vinegar and warm water.
Because of many new cleaning products introduced in the marketplace each
year, it is not possible to list all products that can be safely be used to clean
this appliance. Read carefully the cleaner manufacture’s instructions to be
sure the cleaner can be safely used on this appliance. Although, to determine
if a cleaning product is safe, test a small inconspicuous area using a very light
pressure to see if the surface may scratch or discolour. This LVparticularO\
important for porcelain enamel, highly polished, shiny, painted or plastic
surfaces.

6
Attention: Do not use steam cleaners to clean any part of the hob.
ABNORMAL OPERATION
Any of the following are considered to be abnormal operation and may
require servicing:
-Yellow tipVWR the burner flame.
-Sooting up of cooking utensils.
-Burners not igniting properly.
-Burners failing to remain alight.
-Burners extinguished by cupboard doors.
-Gas valves which are difficult to turn.
NOTES: Control regularly the correct functioning of gas valves.
In case of abnormal functioning of these devices, you must immediately
call an authorised person. :KHQLQGRXEWWXUQRIIWKHPDLQJDVVXSSO\
INSTALLATION INSTRUCTIONS
SPECIAL WARNING:
ONLY AUTHORISED PERSONNEL SHOULD INSTALL OR SERVICE THIS
COOKTOP.
Not for use in marine craft, caravans or mobile homes.
READ “SAFETY INSTRUCTIONS” IN THIS BOOK BEFORE USING
COOKTOP.
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE,
MAINTENANCE OR USE OF COOKTOP CAN RESULT IN SERIOUS
INJURY OR PROPERTY DAMAGE.
This appliance shall be installed only by authorised persons and in
accordance with the manufacturer's installation instructions, local gas fitting
regulations, municipal building codes, electrical wiring regulations, AS 5601 -
Gas Installations and any other statutory regulations.
CLEARANCE DIMENSIONS
Any adjoining wall surface situated within 200mm from the edge of any hob
burner must be a suitable non-combustible material for a height of 150mm for
the entire length of the hob. Any combustible construction above the hotplate
must be at least 600mm above the top of the pan supports no construction
shall be within 450mm above the top of the pan supports.
!

7
Appliance overall external dimensions on Fig. 06
LOCATING THE COOKTOP
Do not set cooktop on locations where it may be subject to strong drafts. Any
opening in the wall behind the cooktop should be sealed. Make sure the flow
of combustion or ventilation air is not obstructed. Proceed with preparing the
cut-out area to the countertop. Follow correct product’s cut-out dimensions
indicated on Fig. 06.
FIXING THE COOKTOP TO COUNTERTOP
A kit of sealing gasket is supplied within the cooktop package. Install the
sealing gasket around the top surface of the cut-out perimeter, figure 07.
This sealing gasket prevents liquids from leaking under the cooktop.
NOTE: Do not use caulk or silicon to fix cooktop to countertop. The cooktop
must be readily removable for service.
COOKTOP CLAMP DOWN INFORMATION
Before unit is installed in counter opening, you must apply supplied fixing
brackets to cooktop as shown in figure 08A and 08B. Insert bracket with
offset side of angle into underneath cover slot on front and back side of unit.
Put in place fixing screw, not tight, so the bracket can slid in and out. Keeping
brackets slid-in, install cooktop in counter opening. Once unit is installed,
clamp down cooktop by sliding out fixing brackets and placing its external tip
on counter underneath surface as shown in figure 08B , then tighten screws
slightly (over tightening may cause damage to cooktop) till unit is firmly
blocked. Once cooktop is fixed in place, remove sealing gasket excess by
using a cutter or a sharp edge tool, figure 09.
COOKTOP INSTALLATION WITH A DRAWER UNDERNEATH
Take out the drawer and install cooktop as indicated in paragraph Cooktop
Clamp Down Information. Then, you must apply a barrier such as a board
made of wood or other means between the cooktop’s underneath cover and
drawer area. Make sure to keep a gap of at least 5 cm between the cooktop
underneath cover and barrier to allow air circulation. This Heat Barrier is to
prevent burns by accidentally touching the hot cooktop underneath cover
while putting hands inside the drawer. Also, you must apply heat barrier
whenever the user can make contact with the underside of the hob.

8
VENTILATION
Ventilation must be in accordance with local installation code. The appliance
must be install in a well-ventilated environment to guarantee a correct
combustion gases exchange, proper air circulation and working temperature
within safety limits.
MODEL NUMBER PLATE
The Model Number Plate is ILWWHGWRthe underVLGHRIWKH case. A second Model
Number Plate is applied Wo the front page of the instruction booklet.
CONNECTING THE COOKTOP
ELECTRICAL SUPPLY
The appliance, when installed, must be electrically grounded in accordance
with local codes
IMPORTANT: The appliance must only be installed by an authorised person
and specialised electrician,
ELECTRICAL INSTALLATION AND CONNECTION
This appliance is equipped with a threewire flexible cord, DQG a suitable plug
is to be used. This plug must be plugged directly into aproperly grounded
single-phase 220 – 230 – 240 V ~ 50/60 Hz 15 amps electrical outlet. Also,
position the plug in a location accessible after appliance installation, unless
the appliance incorporates or is connected to a switch that ensures all-pole
disconnection. This type of switch must have a contact separation in all poles
of not less than 3 mm. The same type of switch or connection device must be
used when the appliance is to be directly connected to main power supply.
The HOHFWULFDO cord connected to the cooktopLVflexible. Pass it
through Dhole prepareGin WKHcountertop to plug it LQto Dwall socket.
To facilitate service, the flexLEOH cable must not be shortened and should be
accessible and routed to permit temporary removal of thecooktop.
The instructions for hobs shall state that the appliance is not intended to be
operated by means of external timer or separated remote-control system (IEC
60335-2-6:2002+A2:2008) (Fig. 03/A).

9
GROUNDING
IMPORTANT: Local codes might vary, installation, electrical connections and
grounding must comply with all applicable local codes.
WARNING: This appliance requires ground connection for your protection
against shock hazard and should be connected directly into a properly
grounded receptacle.
WARNING: DISCONNECT ELECTRICAL SUPPLY BEFORE
SERVICING THE APPLIANCE.
When the flexible cord has to be changed it is necessary to follow
the procedure hereafter described:
-Turn off main gas shut-off valve and disconnect electrical supply
-Pull out entire cooktop from the counter by loosing up fixing brackets.
-Disconnect gas supply connector from cooktop manifold
-Open up connecting terminal block cover, see figure 10. For 4 Electric
cooktop, see fig. 10A.
-Open flexible cord lock and loosen up old cord prongs from terminal block.
-Connect new flexible cord prongs to terminal block and fix flexible cord lock,
remember earth wire, yellow and green, must be longer by one inch that the
other ones. For Line and Neutral wire connection, follow signs on terminal
block.
-The flexible cord must be hold tight by the cord lock, in such a way that it
may not be pulled out. The flexible cord path must not be in proximity or in
contact with hot surfaces that may damage the cord itself.
ATTENTION: the flexible cord must be in accordance with National
Electrical Codes and suitable for the cooktop technical characteristics
electrical ratings. Type H05 RR-F 3 x 0.75 for all gas cooktop,
H05 RR-F 3 x 1.5 for all combined gas – electric cooktop and electric
Domino, or H05 RR-F 3 x 2.5 for 4 Electric cooktop.
THE MANUFACTURES DECLINE ANY RESPONSIBILITY FOR IMPROPER
INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE,
MAINTENANCE OR USE OF RANGE WHICH CAN RESULT IN SERIOUS
INJURY OR PROPERTY DAMAGE.

10
GAS SUPPLY
There are two ways to carry out the connection to the main gas line:
A. The hotplate can be connected with rigid pipe as specified in AS5601 table
3.1.
B. The hotplate can be connected with a Flexible Hose, which complies with
AS/NZS 1869 (AGA Approved), 10mm ID, class B or D, no more than 1.2m
long and in accordance with AS5601. Ensure that the Hose does not contact
the hot surfaces of the hotplate, oven, dishwasher or other appliance that
may be installed underneath or next to the hotplate. WARNING: Ensure that
the hose assembly is restrained from accidental contact with the flue or flue
outlet of an underbench oven. The hose should not be subjected to abrasion,
kinking or permanent deformation and should be able to be inspected along
its entire length. Unions compatible with the hose fittings must be used and
connections tested for gas leaks. The supply connection point shall be
accessible with the appliance installed.
The hose assembly shall be suitable for connection to a fixed consumer
piping outlet located at a point 800mm to 850mm above the floor and in a
region outside the width of the appliance to a distance of 250mm.
Make sure correct gas type and pressure inlet are in accordance with
appliance manufacturing settings.
a) A gas cut-off valve should be put in an accessible location in the supply
line ahead of the range, for turning on and turning off gas supply. If hob is
to be connected to house piping with flexible or semi-rigid metal
connectors for gas appliances, connectors nuts must not be connected
directly to pipe threads. The connectors must be installed with adapters
provided with the connector.
b) The house piping and/or cooktop connector used to connect the cooktop
to the main gas supply must be clean, free of metal shavings rust, dirt and
liquids (oil or water). Dirt, etc in the supply lines can work its way into the
cooktop manifold and in turn cause failure of the gas valves or controls
and clog burners and/or pilot orifices.
c) Turn off main gas valve at meter.
d) Before connecting cooktop apply pipe thread compound approved for LPG
to all threads.

11
e) Apply a non-corrosive leak detection fluid to all joints and fittings in the gas
connection between the supply line shut-off valve and the cooktop. Include
gas fittings and joints in the cooktop if connections were disturbed during
installation. Check for leaks!. Bubbles appearing around fittings and
connections will indicate a leak. If a leak appears, turn off supply line gas
shut-off valve, tighten connections, turn on the supply line gas shut off
valve, and retest for leaks.
CAUTION: NEVER CHECK FOR LEAKS WITH A FLAME.
WHEN LEAK CHECK IS COMPLETE, WIPE OFF ALL RESIDUE.
f) Remove shipping polystyrene from all cooktop burners. This is to hold the
burners in place on the burner base for shipping purposes only.
GAS CONVERSION
All cooktops are equipped with both Natural Gas and LP Gas The unit model
number plate states which gas it was adjusted for at the factory. To convert
the unit to either Natural gas or LP gas will require switching burner injectors
and burner low setting adjustment.
GAS BURNER INJECTOR CONVERSION
To switch injectors, it is enough to unscrew fixed injector using a proper
7mm Hex. key tool and replace it with new injector for new gas setting.
For proper injector size, follow Cooktop Technical Data chart and fig. 4.
SERVICE – PARTS INFORMATION
When your cooktop requires service or replacement parts, contact your
dealer or authorised service agency. Please give the complete model and
serial number of the cooktop which is located on the cooktop model number
plate.
LOW SETTING VALVE ADJUSTMENT
The LOW setting should produce a stable flame when turning the knob from
HIGH to LOW. The flame should be 0.32 cm or lower and must be stable on
all ports on LOW setting.

12
To adjust the minimum of the gas burner:
Switch on the burner to adjust and wait few minutes of work with the knob at
maximum position.
Take off the knob and, it depend of the model, insert a small screw driver in
the central hole of the burner tap ( drawing 11 ) and operate increasing or
decreasing ( to open or to close) the pressure on the regulation screw or, in
other models, do the same on the regulation screw situated in the side of the
tap you can meet trough the hole on the working top ( drawing 11A)
Flame must be of sufficient size to be stable on all burner ports. If flame
adjustment is needed, adjust ONLY on the LOW setting. Never adjust flame
size on higher setting.
NOTE: All gas adjustment should be done by autorised service
personnel only.
Before Leaving
Check all connections for gas leaks with soap and water. DO NOT use a
naked flame for detecting leaks. Ignite all burners both individually and
concurrently to ensure correct operation of gas valves, burners and ignition.
Turn gas taps to low flame position and observe stability of the flame for each
burner individually and concurrently. When satisfied with the hotplate, please
instruct the user on the correct method of operation. In case the appliance
fails to operate correctly after all checks have been carried out, refer to the
authorised service provider in your area.
GAS AND ELECTRIC COOKTOP TECHNICAL DATA
Burner Reduced rate
(MJ/h)
Nominal gas type rate
(MJ/h)
Injector SIZE
(mm / 100)
Natural
Gas
Universal
LPG
Natural
Gas
Universal
LPG
Natural
Gas
Universal
LPG
Rapid 2.18 2.42 10.8 9.7 1.55 85
Semi-rapid 1.49 1.38 6.3 5.6 1.18 65
Auxiliary 0.83 1.30 4.0 3.2 0.90 50
DIMENSIONS OF THE APPLIANCES, Fig. 6
MODEL Width Height Depth
(mm) (mm) (mm)
KCGCT6010 580 30 -76 500

13
In our continuing effort to improve the quality and performance of our cooking
products, it may be necessary to make changes to the appliance without
revising this guide. The manufacturer does not take any responsibility on
booklet printing mistakes.
FIGURES
MIN
MAX
Fig. n° 01
Fig. n° 02 Fig. n° 03
Fig. n°03
BURNER CUP
BURNER CROWN
ORIFICE ELECTRODE
BURNER BASE
Fig. n° 04

14
!"#$%&'$()**#+,-)*$-'$.&/#$0123$$$$$
$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
456$&*7$-'$'-,8&,#7$&,$,"#$9-:",$$$$$$$$$$$$$$$$$$$$$$$$
$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
"&*7$9#&9$);$,"#$&<</-&*+#=$>?$..$$$
$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
;9).$,"#$9-:",$'-7#$&*7$@A$..$$
$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
;9).$,"#$9#&9$);$$,"#$+))B,)<C
$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$$
Fig. n° 06
Fig. n°10
Fig. n°08B
O
Fig. n° 07
Fig. n° 11A

1
KCGCT6010
Built-in Gas Cooktop
Servicing Instructions
Servicing Is to be Conducted Only by Authorised
Service Agents.
DO NOT MODIFY THIS APPLIANCE

2
Contents
1. General Notes.
2. Removal of Hob & Access to internal Components.
3. Wiring Diagram.
4. Conversion Details.

3
1.General Notes
1. WARNING: All models connect to mains electrical power, so before exposing any
of the internal electrical wiring the appliance must be disconnected from electrical
power by unplugging the service cord from the electrical outlet.
2. Any servicing carried out on gas containing components where seals are broken
including manifold, regulator, valves and burner supply pipes should be followed by
a leak test. Gross leaks can be detected by connecting a manometer to the
regulator test point, pressurising the manifold and then shutting off the gas with a
ball valve. A falling manometer reading indicates a leak. Small leaks can be located
with soap and water applied at the connection.
3. Burner supply pipes leading from the burner control to the burner should have their
compression fittings tightened firmly but not over tightened (If a torque spanner is
used set this to 10- 15 Nm). If the tubes are damaged they should be replaced. The
soundness of the connections on the burner supply tubes can be tested by blocking
the injector orifice temporarily, eg by fitting an injector that has been blocked and
leak testing the fittings.
4. When reassembling the appliance any earth screws and shakeproof washers
which have been removed must be re-fitted.
5. Reassembly procedures are a reversal of removal procedures.
2. Removal of Hob & Access to Internal Components
1. Isolate the appliance from electrical power.
2. Remove trivets and burners from hob.
3. Remove the control knobs from the valve shafts.
4. Remove burner mount retaining screws.
5. Remove hob mount screws which fasted the hob assembly to the burner box.
6. The hob may be lifted away from the appliance.
By removing the hob following parts are accessible for service or replacement.
•Burner bodies.
•Burner supply tubes. Note: when fitting the burner tubes to the valves
and burner bodies the nuts should be fasted with a torque of 10-12 Nm.
•Manifold & Valves. Note: To remove the manifold or valves it will be
necessary to isolate and disconnect the appliance from gas supply.
•Switch harness assembly and low voltage wiring.
•Ignition spark plug and lead assemblies. These are fasted to the burner
bodies by retaining clips, located on the burner body.
•Thermocouples. These mount to the burner bodies (retained when the hob
is fitted), and connect to the valve & T-Zero module.
•Ignition box. This is screwed to the base and secured by two Philips head
screws. Observe the active & neutral are correctly connected in accordance
with the marking on the ignition box when replacing this unit. Also observe
the earth ring terminal is assembled between the ignition box and the base.
•T-Zero Module. This is screwed to the base by two Philips head screws.
Observe all active and neutral wires connect in accordance with the
markings on the T-Zero module when replacing this unit.

4
3. Wiring Diagram – 240 VAC
Important:
When reassembling the appliance any earth leads that have been disconnected must
be reconnected.