KMC Controls KMDigital KMD-5290E Operating instructions

KMC Controls, 19476 Industrial Drive, New Paris, IN 46553 /877.444.5622 /Fax: [phone] /www.kmccontrols.com
KMD-5290E LAN Controller
Installation and Operation Guide
CONTENTS
Introduction .............................................. 1
Mount Controller........................................ 2
Connections.............................................. 3
Terminals, Indicators and Switches............... 4
Wiring Notes ............................................. 4
Sample Wiring ........................................... 5
Connect (Optional) Expansion Modules.......... 6
Connect (Optional) Ethernet Network ............ 6
Connect (Optional) Tier 2 Network(s) ............ 6
Connect (Optional) BACnet MS/TP Network ... 7
Connect Directly to PC (Optional) ................. 8
Select End Of Lines (EOL)............................ 8
Connect Power .......................................... 9
Power and Communication Status................10
CAN-590x EIO Network Isolation Bulbs.........11
Configure the Controller.............................12
Transferring Configuration Files..................12
Configuring a Controller with HCM...............12
Creating a Backup Panel File.......................13
Restoring with a Backup Panel File ..............14
KMDigital Network Configuration.................15
Ethernet Routing Table...............................16
BACnet Configuration ................................17
Programming for BACnet in Control Basic.....17
Configure with Web Pages..........................19
Operation ................................................31
Resetting the Controller .............................33
Important Notices .....................................34
Support ...................................................34
INTRODUCTION
These are instructions for installing and operating a KMD-
5290E LAN Controller. Review this material in its entirety
before installing or operating the controller.
OVERVIEW
The LAN Controller may be operated in a stand alone
conguration or as part of a fully networked digital system.
The KMD-5290E uses Tier 1 networks with Ethernet hardware
to communicate with other LAN Controllers. The controller
also supports remote access to a Tier 1 network through a
dedicated serial port for direct connection to a PC. Unlike
legacy KMD LAN controllers, the KMD-5290E does not support
Tier 1 networking using EIA-485 connections.
The LAN Controller supports Tier 2 networks with two
dedicated RS-485 ports. Up to 32 KMD-5290E controllers can be
integrated into a single peer-to-peer network, each supporting
up to 124 nodes on each Tier 2 network.
The rmware in the controller uses Control Basic, a high-level,
easy-to-learn programming language. This programming
functionality is available from within KMC Connect and
TotalControl™ software.

2
MOUNT CONTROLLER
Mount the controller inside a metal enclosure for RF shielding and physical protection.
To mount the controller with screws on a flat surface, complete the steps in On a Flat Surface on page 2. To mount the
controller on a 35 mm DIN rail (such as integrated in an HCO-1103 enclosure), complete the steps in On a DIN Rail on page
2.
On a Flat Surface
1. Position the controller on a flat surface so that the color-coded terminal blocks 1are easy to access for wiring after
the controller is mounted.
NOTE: The black terminals are for power. The green terminals are for inputs and outputs. The gray terminals are for
communication.
2. Screw a #6 sheet metal screw through each corner 2of the controller.
12
On a DIN Rail
1. Position the DIN rail 1so that the color-coded terminal blocks are easy to access for wiring after the controller is
mounted.
2. Pull out the DIN latch 2until it clicks once.
3. Position the controller so that the top four tabs 3of the back channel rest on the DIN rail.
2
3
1

3
4. Lower the controller against the DIN rail.
5. Push in the DIN latch 4to engage the rail.
NOTE: To remove the controller, pull the DIN latch until it clicks once and then lift the controller off the DIN rail.
4
CONNECTIONS
The KMD-5290E LAN Controller may operate in either a stand-alone mode or connected by network to other controllers.
Prior to making network connections, determine which connections will be used and how the network will be configured.
The LAN Controller may be connected to other controllers using one or more of the following network technologies.
• KMDigital Tier 1 LAN connection using the dual 10/100 Ethernet ports and standard 10/100 CAT 5 Ethernet cabling
• KMDigital Tier 2 networks using RS-485 wiring and hardware
• BACnet 8802.3 networks using the dual 10/100 Ethernet ports and standard 10/100 CAT 5 (or better) Ethernet cabling
• BACnet MS/TP using RS-485 wiring and hardware
• CAN-590x Expansion Module EIO. For more information on the CAN-590X series, see the CAN-5900 Series I/O
Expansion Modules data sheet.
For more information on ports and physical connections, see Terminals, Indicators and Switches on page 4, Wiring
Notes on page 4 and Sample Wiring on page 5.

4
TERMINALS, INDICATORS AND SWITCHES
TERMINAL COLOR CODE
Black 24 VAC/VDC Power
Gray RS-485, RS-232, and CAN Communications
SubLAN A EOL Switch,
Status LED
Power/Status LED
CAN-590x Expansion Module,
Network Bulbs
RS-232 Serial Port Power Terminals
SubLAN A and SubLAN B (Tier 2) Terminals
Ethernet and IP Main Net (Tier 1) Terminals
SubLAN B EOL Switch,
Status LED
CAN-590x Expansion Module
Network Status LED
WIRING NOTES
The same wiring principles apply to all RS–485 network segments (KMDigital protocol or BACnet).
• Use approved shielded cable and the following principles when connecting a controller to a Tier 2 (subLAN) network:
Note: For reliable operation, use Belden cable model #82760 or equivalent (18 gauge, twisted, shielded, 50 picofarads
or less) for all RS-485 network wiring. Refer to the technical bulletin EIA-485 Network Wire Recommendations
(TB190529B) for more information.
• Connect no more than 31 KMC addressable controllers or devices on the same Tier 1 Ethernet network.
• Connect no more than 124 KMC programmable controllers to the Tier 2 A or Tier 2 B connectors.
• Connect the A terminal in parallel with all other A terminals.
• Connect the B terminal in parallel with all other B terminals.
• Connect the shields of the cable together at each controller.
• Connect the shields to an earth ground (if available) or chassis ground only at one end of the segment; tape back the
shield ground at the other end.
• Use a KMD–5575 repeater between every 32 Tier 2 controllers or if the cable length of a Tier 2 network exceeds 4,000
feet (≈ 1,220 meters).
• Use no more than seven repeaters per network.
• Place a KMD–5567 surge suppressor in the cable path where it exits a building.
CAN-590X IO Terminals
CAN-590X EIO EOL Switch

5
SAMPLE WIRING
Controller
Next
To
Ethernet
To
Controller
Previous
From
BLK
RED
SHLD
NOTE: See the KMC Conquest™ Controller Application Guide
for information about using VDC power.
NOTE: For EIO and MS/TP wiring, turn the
End Of Line switch ON at both physical
ends of the network (one wire under each
terminal). Connect the cable shield to
earth ground at only one point.
NOTE: Connect the controller to an
Ethernet network with a standard
Ethernet patch cord.
NOTE: For more information about
connections to expansion modules,
see the CAN-5900 Series Expansion
Module Installation Guide.
.
NOTE: For more information about
4–20 mA inputs and outputs, see the
(General Purpose Applications)
KMD-5290 LAN Controller
Line
Voltage
24
VAC
+B
-A
S
10/100
ETHERNET
ON
OFF
EOL
ON
OFF
EOL
I/O Expansion Module(s)CAN-590xTo
BLK RED
SHLD
*To
PC
*NOTE: For a direct Tier 1 connection to a PC with an RS-232 serial port,
use a KMD-5672 PC to Controller cable.
NOTE: Red (Tx), Green (Gnd), Black (Rx).
BLK
SHLD
RED
**NOTE: For a serial connection to a PC with a USB Type A port only,
use an RS-232-to-USB adapter cable.
**Or
BLK RED
SHLD
Controller at
end of network
NOTE: The example above shows the SubLAN A
terminals as they would be wired in the
the middle of a network with the EOL switch
in the “OFF” position.
The SubLAN B terminal is shown as it would
be if connected at the end of a network with
the EOL switch set to the “ON” position.
LAN Controller
KMD-5290
24 VAC/VDC
Class 2
50/60 Hz
Patent: www.kmccontrols.com/patents
24 VAC/VDC
~
–
–
EIO 10/100
ETHERNET
ON
OFF
EOL
ON
OFF
EOL
ON
OFF
EOL
+B
-A
S
SUB A
+B
-A
S
SUB B
GND
TX
RX
PC
BLK RED
SHLD
H N
Phase Neutral
4-20 mA Wiring for Controllers Application Guide.

6
CONNECT (OPTIONAL) EXPANSION MODULES
NOTE: Up to four CAN-5900 series expansion modules can be connected in series (daisy-chained) to a KMD-5290E LAN
Controller for additional inputs and outputs.
1. Wire the gray EIO (Expansion Input Output) terminal block
A
of the KMD-5290E series controller to the gray EIO
terminal block of the CAN-5900 series expansion module.
NOTE: See the CAN-5901 I/O Expansion Module Installation Guide for details.
A
CONNECT (OPTIONAL) ETHERNET NETWORK
1. To connect to a Main (KMDigital Tier 1) or BACnet network, attach an Ethernet patch cable to a 10/100 ETHERNET port
B
.
NOTE: The Ethernet patch cable should be T568B Category 5 or better and a maximum of 328 feet (100 meters)
between devices.
B
CONNECT (OPTIONAL) TIER 2 NETWORK(S)
Up to two (2) Tier 2 KMD networks can be connected to a KMD-5290E series controller using the SubLAN A and SubLAN B
terminals.

7
Do the following to wire the gray SUB A or SUB B terminal block
C
of the KMD-5290E series controller to a Tier 2 network.
1. Connect the —A terminal to the negative wire of the cable.
2. Connect the +B terminal to the positive wire of the cable.
3. Connect the S (shield) terminal to the ground wire of the cable. Connect the shields of the cable together at each device
using a wire nut or the Sterminal on KMD controllers.
NOTE: Connect no more than 124 KMD programmable controllers to each of the SubLAN ports.
NOTE: Refer to the technical bulletin EIA-485 Network Wire Recommendations (TB190529B) for more information.
CONNECT (OPTIONAL) BACNET MS/TP NETWORK
The KMD-5290E can connect to a BACnet MS/TP network using the SubLAN B terminals.
To wire the gray SUB B terminal block
D
of the KMD-5290E series controller to an MS/TP network:
1. Connect the —A terminal to the negative wire of the cable.
2. Connect the positive +B terminal to the positive wire of the cable.
3. Connect the S (shield) terminal to the ground wire of the cable. Connect the shields of the cable together at each device
using a wire nut or the Sterminal on KMD controllers.
D
C

8
CONNECT DIRECTLY TO PC (OPTIONAL)
For a direct Tier 1 connection to a PC, attach a KMD-5672 cable between a USB port on the PC to the RS-232 serial port
terminal block
E
.
4. Connect the TX terminal to the red wire of the cable.
5. Connect the GND terminal to the green wire of the cable.
6. Connect the RX terminal to the black wire of the cable.
E
NOTE: If there is no RS-232 port on the PC, use an RS-232-to-USB Type A adapter cable (available in stores that carry
network products).
SELECT END OF LINES (EOL)
EOL switches are shipped in the OFF position. Do the following to activate switches as necessary.
• If the controller is at either end of an EIO (Expansion Input Output) network (only one wire under each terminal), turn
that EOL switch
F
to ON.
F
• If the controller is at either end of the SubLAN A network (only one wire under each terminal), turn that EOL switch
G
to ON.
G

9
• If the controller is at either end of the SubLAN B network (only one wire under each terminal), turn that EOL switch
H
to ON.
H
CONNECT POWER
NOTE: Follow all local regulations and wiring codes.
Connect a 24 VAC, Class-2 transformer to the black power terminal block
I
of the controller by doing the following.
I
1. Connect the neutral side of the transformer to the controller’s common terminal ⊥ ⊥
1
.
2. Connect the AC phase side of the transformer to the controller’s phase terminal ∼∼
2
.
21
NOTE: Connect only one controller to each 24 VAC, Class-2 transformer with 12–24 AWG copper wire.
NOTE: Use either shielded connecting cables or enclose all cables in conduit to maintain RF emissions specifications.
NOTE: To use DC power supply instead of AC, see the Power (Controller) Connections section of the KMC Conquest
Controller Application Guide.

10
POWER AND COMMUNICATION STATUS
The status LEDs indicate power connection and network communication. The descriptions below describe their activity
during normal operation (at least 5 to 20 seconds after power-up/initialization or restart).
NOTE: If both the green READY LED and the amber COMM LED remain OFF, check the power and cable connections to
the controller.
Green READY LED
J
After controller power-up or restart is complete, the READY LED flashes steadily about once per second, indicating normal
operation.
EIO COMM LED
K
The Expansion Input Output (EIO) status LED indicates EIO network communication with one or more CAN-590X series
expansion modules.
The EIO LED flashes when the controller is communicating with the EIO network
• The EIO LED remains OFF when the (powered) controller is not communicating with the EIO network. Check the power
and EIO network connections.
K
NOTE: Refer to the CAN-5901 I/O Expansion Module Installation Guide for more information.
J