KMC Controls 64 Series User manual

THIS MANUAL TO ACCOMPANY MACHINE
PART NO. 64-OM-02
PRINTING DATE: DEC 2015
OPERATOR’S MANUAL
64-SERIES

WARRANTY POLICY
KELLEY MANUFACTURING COMPANY (KMC) warrants that all goods sold
to the original purchaser of any KMC product shall be free of any defects in
material and workmanship if used under normal operating conditions. The
warranty period begins on the date of purchase by the retail customer. For
non-commercial users the warranty ends twelve (12) months thereafter. For
commercial users the warranty period ends six (6) months thereafter. KMC’s
sole responsibility is to repair and/or replace the defective part or parts at no
cost to purchaser. This remedy is the SOLE AND EXCLUSIVE REMEDY of
purchaser.
The purchaser must fill out and return the warranty registration form found in
the front of the operator’s manual. Failure to return the warranty registration
form within 30 days shall result in the goods being sold “AS IS”, and all
warranties shall be excluded.
This warranty shall not apply to those items that are by nature worn in
normal service, including but not limited to belts, springs, teeth, chains, etc.
Items such as tires, tubes, and gearboxes and all other items warranted by the
original manufacturer are warranted only to the extent of their individual
manufacturer warranty, and KMC is not warranting any of said items. All
warranty claims must be made through a KMC licensed dealer, and a warranty
form request must be submitted to KMC within 30 days of failure or the warranty
provision shall be unenforceable against KMC.
No agent or person has authority to change or add to this warranty as written.
THE ABOVE IS THE ONLY WARRANTY MADE BY KMC AND IS MADE
EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESSED OR
IMPLIED. KMC MAKES NO WARRANTY OF MERCHANTABILITY AS TO ANY
GOODS MANUFACTURED BY KMC AND FURTHER, KMC DOES NOT
WARRANT ANY SUCH GOODS AS SUITABLE FOR ANY PARTICULAR PUR-
POSE TO THE RETAIL CUSTOMER. THE SUITABILITY OF GOODS FOR
ANY PURPOSE PARTICULAR TO THE CUSTOMER IS FOR THE
CUSTOMER, IN HIS SOLE JUDGEMENT, TO DETERMINE. KMC FURTHER
MAKES NO WARRANTIES WITH RESPECT TO ITS MANUFACTURED
GOODS THAT WOULD NORMALLY BE DISCLOSED BY AN EXAMINATION.
THIS IS THE FULL AND FINAL EXPRESSION OF ALL WARRANTY LIABILITY
OF KMC. NO OTHER WARRANTY, EITHER EXPRESSED OR IMPLIED,
SHALL BE ENFORCEABLE AGAINST KMC.
Kelley Manufacturing Co.
80 Vernon Drive / Zip 31794
P.O. Drawer 1467 / Zip 31793
Tifton GA

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6400 SERIES LITTER WINDROWER OWNERS MANUAL
Table of Contents:
FORWARD
Introduction ···································································································2
To the Purchaser ····························································································· 2
Models Covered in This Owner’s Manual ······························································· 3
Pre-Operational Check List ················································································ 4
SAFETY
Symbol Information·························································································· 5
Safety Decals ·································································································· 6
Retail Customers Responsibility under the KMC Warranty ········································ 7
Safety Procedures ···························································································· 7-8
ASSEMBLY SET-UP
General: ······································································································· 9-10
Bolt Torque Chart ·················································································· 11
Overhead Layouts for 6410 Litter Windrower ························································· 12-13
Windrower Main Frame ···················································································· 14
Swing Cylinder································································································ 15
Driveline········································································································ 15
Angle Adjustment Brace ···················································································· 16
Attaching to Tractor ························································································· 17
OPERATIONAL SET-UP
Tractor Preparation
Front End Preparation············································································· 18
Horse Power Requirements ······································································· 18
Sway Blocks ·························································································· 18
Drawbar Position ··················································································· 18
Machine Set-up
Operating Speed····················································································· 19
Blade Height ························································································· 20
Windrower Operation with Gauge Wheels & Center Top Link Installed ··············· 21
Floating Hitch Operation ·········································································· 22
Windrower Procedures ············································································ 22-23
Start-up········································································································· 24
MAINTENANCE
Service Schedule ······························································································ 25
Wear Item Replacement ···················································································· 26
Cleaning Machine ···························································································· 26
Scraper Blade Replacement ················································································ 26
Chain Maintenance ·························································································· 26
Gearbox Maintenance ······················································································· 26
Shear Bolt Replacement····················································································· 27
Timing of Augers ····························································································· 27
LUBRICATION························································································· 28-30
TRANSPORTATION·················································································· 31
STORAGE································································································ 31
OPERATIONAL DANGERS ········································································ 31

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Serial # Tag Location
FORWARD
The KMC 6410 Series Litter Windrower runs next to the wall and through the interior
of the house. Material is moved along the blade and discharged by the auger system into
windrows. Care should be taken when operating next to walls as the wall scraper attachment
will not flex around posts and other obstacles and is only meant to funnel litter into the
augers. For cleaning next to walls a KMC Wall Cleaner is recommended.
INTRODUCTION:
TO THE PURCHASER
This KMC 6410 Series Litter Windrower has been carefully designed and manufac-
tured to give years of dependable service. In order to operate it efficiently and maintain it
properly, please read the instructions within this manual thoroughly.
Some components of this machine are labeled left or right. The notations are determined by
standing behind the implement and facing the direction of forward travel.
After reading this Operator’s Manual, Please keep it for reference each season.
To insure procurement of the proper repair parts, please record your machine’s Model Number,
Serial Number, and Purchase Date as shown below:
Model No._______________________
Serial No.________________________
Purchase Date ___________________

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MODELS COVERED IN THIS OWNER’S MANUAL:
6410 Litter Windrower with Gauge Wheels

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FINAL ASSEMBLY ADJUSTMENTS AND
PRE-DELIVERY CHECK LIST
 All safety and operating procedures reviewed
 All hardware checked for tightness
 Hitch connection to implement information reviewed
 Field adjustment procedures reviewed
 Lubrication information reviewed
 Machine fully lubricated
 Warranty information reviewed
PRE-OPERATIONAL CHECKLIST:

5
This safety alert symbol is used throughout this manual to identify safety messages.
When you see this symbol, read the message which follows as it will advise you of
possible injury.
BEING SAFETY CONSCIOUS IS GOOD BUSINESS!
SAFETY
This symbol indicates an imminently hazardous situation
that, if not avoided, will result in death or serious injury.
This symbol indicates a potentially hazardous situation that,
if not avoided, could result in death or serious injury. It may
also be used to alert against unsafe practices.
This symbol indicates a potentially hazardous situation that,
if not avoided, may result in minor or moderate injury. It may
also be used to alert against unsafe practices.
REMEMBER THINK SAFETY!
SYMBOL INFORMATION
Is used for instruction on operating, adjusting, or servicing a
machine.
(RED)
(ORANGE)
(YELLOW)
(GREEN
OR
BLACK)

6
DO NOT GO NEAR LEAKS
 High pressure oil easily punctures skin
causing serious injury, gangrene or death.
 If injured, seek emergency medical help.
Immediate surgery is required to remove
oil.
 Do not use finger or skin to check for
leaks.
 Lower load or relieve hydraulic pressure
before loosening fittings.
SAFETY DECALS
The Safety decals that follow are associated with the implement covered in this owner’s manual. They
should be reviewed and associated with where they are applicable on the implement being covered.

7
RETAIL CUSTOMERS RESPONSIBILITY UNDER THE KMC WARRANTY:
The retail customer’s responsibilities are:
1. To read the Operator’s Manual and operate the KMC Litter Windrower in accor-
dance with the instructions given in this manual.
2. To inspect the KMC Litter Windrower daily, lubricate as specified and repair or
replace parts as needed, especially when continued use would cause damage or
excessive wear to other parts.
3. To maintain and keep in place all safety shields, decals and devices.
4. When warranty service is necessary, it is the customer’s responsibility to deliver
the machine to the KMC dealer from which it was purchased. Warranty repairs
should be submitted to the dealer within thirty (30) days of failure.
5. Dealer travel to the machine or hauling the machine to his shop for the purpose
of performing warranty service is not allowed under KMC warranty. It is a cost
to be paid for by the retail customer. Any arrangement whereby the dealer
agrees to absorb all or part of this cost is strictly between the dealer and the
retail customer.
2. Do not permit anyone to ride on the machine at any time.
3. Before starting or operating the machine, make a walk-around inspection and
check for obvious defects such as loose mounting bolts and damaged compo-
nents. Correct any deficiencies before starting. (The equipment must be prop-
erly maintained and guarded and must be suitable to performing its task.)
1. All persons operating this piece of equipment should READ the Owner’s
Manual.
4. Keep all persons a safe distance away from all sides of the machine while it is
in operation.
SAFETY PROCEDURES:
Safety and performance are the primary
objectives of the designers of KMC
equipment. Safety features have been
incorporated into this machine where possible
and warnings given in other areas. For your
safety, PLEASE read and observe the
following safety procedures.

8
5. Do not allow children to operate the Litter Windrower .Only experienced
tractor operators should operate the tractor when the Litter Windrower is
in use.
6. Stay clear of hydraulic lines, as they maybe under extreme pressure or heat.
7. Drive safely during transport; excessive speed while turning or on rough
ground could cause damage to the Litter Windrower and/or cause the tractor to
tip over. (Maximum speed of implement should never exceed 20 mph on
highway and 10 mph off-highway.)
8. Make sure hitch components are attached securely before operating or
transporting.
9. Use flashing warning lights when on highways, except where prohibited by
law.
10. Disengage PTO, apply parking brake, and stop tractor engine before
dismounting tractor. Allow mechanisms to stop completely before cleaning,
working, or adjusting on machine. Even when the tractor is stationary, you
should make sure it is properly secured and made safe by following the
Safe Stop procedure:
1. Handbrake/Footbrake on
2. Controls in neutral/park
3. Engine off
4. Key out
11. Keep hands, feet and clothing away from moving parts.
12. Make sure everyone is clear of machine before starting tractor or operating
machine.
13. Observe all safety decals located on machine. Replace them if they become
damaged.
HIGH VOLTAGE SAFETY ACT
Georgia Law requires that anyone operating equipment within 10 feet of an overhead
high voltage line of more than 750 volts, must contact the Utilities Protection Center
(UPC) by telephone at least 72 hours before commencing the work. For more infor-
mation call (811), toll free (1-800-282-7411) or visit on the web “www.gaupc.com.
Please contact your local power company about laws before operating near high volt-
age lines.

9
POULTRY LITTER WINDROWER BASIC FEATURES
Throughout this manual we will be discussing various features and components of the KMC
Litter Windrower. References to various components for adjustments, settings, performance, and lubri-
cation are made. The following diagram will help in identifying these components.
SWING ARM
REAR MAST
WALL
SCRAPER MAIN BLADE
WITH AUGERS FLOATING HITCH
CLEVIS
FRONT HITCH
MANUAL
CANNISTER
GAUGE
WHEELS
3/4 X 1-1/2 CAPSCREW
AND 3/4 LOCKWASHER
DRIVE LINE
SHIELD
GAUGE WHEEL
CYLINDER
ANGLE
ADJUSTMENT
BRACE
CHOPPER
BLADE
SWING CYLINDER
ASSEMBLY SET-UP
GENERAL:

10
CARE SHOULD BE TAKEN DURING SET-UP AND ASSEMBLY OF THIS
PRODUCT. DEATH OR SERIOUS INJURY COULD OCCUR IF PROPER
STEPS ARE NOT TAKEN TO FULLY SECURE THE UNIT WHEN WORKING
UNDERNEATH IT. FOR YOUR SAFETY, ENSURE THE UNIT IS PROPERLY
SUPPORTED BY LOWERING THE JACKSTAND SUPPORTS THAT HAVE
COME ASSEMBLED WITH IT, OR PROPERLY SECURE THE UNIT WITH
ANY HOISTING DEVICES BEFORE ATTEMPTING ANY FURTHER SET-UP
OF THIS PRODUCT. ANY HOISTING DEVICES SHOULD BE RATED TO
FULLY SUPPORT THE LOAD OF THE UNIT BEING LIFTED.
WARNING
REAR JACKSTANDS
FRONT JACKSTANDS
WHEEL BLOCKS

11
SAE GRADE 5
SAE GRADE 8
BOLT TORQUE CHART
Before set-up and assembly can be completed ensure that all hardware is in place and fully tightened.
Refer to the Bolt Torque Chart below for proper torque values.
! IMPORTANT !

12
OVERHEAD LAYOUTS:

13
SPECIFICATIONS
Machine Height: 57 inches
Machine Width: 119 inches
Machine Length: 67 inches
Machine Length with Gauge Wheels: 91 inches
Weight: 1932 lbs.
Blade Size: 95-1/2 x 6 x 3/8 inches
Gearbox Input Rotation Speed: 540 RPM
Machine Width
Machine Height
Machine Length
Machine Length with Gauge Wheels

14
The Poultry Litter Windrower is shipped in four pieces; First one the Windrower Main Frame
(consist of the Front Hitch, Swing Arm, Rear Mast, Main Blade Assembly, & Gauge wheels). The sec-
ond is the Swing Cylinder, the third is the Driveline, and fourth is the Angle Adjustment Brace.
REAR MAST
MAIN BLADE
ASSEMBLY
Windrower Main Frame
GAUGE WHEEL
ASSEMBLY
FRONT HITCH
SWING ARM
This part of the Poultry House Litter Windrower comes fully assembled as soon in the drawing
above.

15
Swing Cylinder
SWING CYLINDER
The Swing Cylinder is mounted to
the Front Hitch and the Swing
Arm with the Cylinder Pins that
come in the Assembly.
Driveline
DREIVELINE
The Driveline is mounted to the Front of the Gear Box Shaft which is located on top of the
Main Blade Assemble as shown in the drawing above.
GEAR BOX

16
Angle Adjustment Brace
ANGLE
ADJUSTMENT
BRACE
The Angle Adjustment Brace is mounted on the left side of the Swing Arm. It is attached by
using the Pins and Snap Pins which come with the brace. This arm allows you to adjust the
angle of the Main Blade Assembly.

17
Attaching To Tractor
The KMC Poultry Litter Windrower is designed to be operated with tractors having Category II
three-point hitches. Two sets of tractor hydraulic remotes are also required to operate the cleaner.
Once the tractor has been set, attach the Poultry Litter Windrower to the tractor’s lower lift
arms using the provided hitch pins. Attach the tractor top link to the Windrower using an appropriate
hitch pin. Install tractor stabilizing bars to minimize lateral movement of the Litter Windrower. Attach
both sets of hydraulic hoses to the tractor’s hydraulic remotes.
SWING
CYLINDER
HOSES
REAR LIFT
WHEEL
HOSES
CAUTION: BEFORE DISCONNECTING FROM TRACTOR, LOWER JACKSTAND AND
RAISE GAUGE WHEELS TO THEIR HIGHEST POSITION UNTIL THE BLADE OR SKID
SHOES ARE RESTING FIRMLY ON THE GROUND. THIS WILL PREVENT MACHINE
FROM BECOMING UNSTABLE AND TIPPING OVER.

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OPERATIONAL SETUP
TRACTOR PREPARATION:
Before operating implement refer to tractor operator’s manual for information concerning safe methods
of operation, hydraulics, hitch adjustment, tire inflation, wheel adjustments and tractor weights.
Check tractor brakes and warning lights, make sure they are in proper working order.
Check tractor hydraulics oil reservoir and add oil if needed.
IMPORTANT: It is recommended that the tractor’s Draft Control Feature be disengaged for optimal
performance of this tool.
WARNING
TRANSPORTING THE IMPLEMENT WILL ADD SIGNIFICANT WEIGHT TO
YOUR TRACTOR. MAKE SURE THE TRACTOR IS PROPERLY BALLASTED.
Front-End Weights:
Use front-end weights as needed to provide effective steering control and front-end stability.
See your tractors Operator’s Manual for recommendations on ballasting procedures.
WARNING
DO NOT EXCEED THE TRACTOR’S LIFT CAPACITY OR BALLAST
RECOMMENDATIONS.
Horse Power Requirements:
The power requirement for this implement is a minimum of 55 HP PTO. Select a tractor with sufficient
power to operate this machine.
Sway Blocks
Sway blocks should be used and adjusted to limit movement in operating position. Your implement
should be permitted to sway very little while operating and should be held rigid while transporting.
See your Tractor Operator’s Manual.
Wheel Spacing
Set tractor wheels so they are equally spaced from center of tractor. If using the tool to penetrate in
fields for row crops, set tractor wheels so they are centered between the rows.
See your Tractor Operator’s Manual for correct tire inflation pressure.
Drawbar Position
Place the drawbar in the short, center position to provide maximum clearance between drawbar and
tool.