Kobalt SGY-AIR160NB User manual

ATTACH YOUR RECEIPT HERE
Serial Number Purchase Date
Questions, problems, missing parts? Before returning to your
retailer, please call our Customer Service Department at
1-888-3KOBALT, 8 a.m. – 8 p.m., EST, Monday – Friday.
ITEM #0105568
MODEL #SGY-AIR160NB
45 PC PAINT
SPRAY GUN KIT
Français p. 29
Español p. 57
AB171129
Kobalt® is a registered trademark of LF, LLC.
All rights reserved.
1

3.9
SCFM 45 PSI
Tool Requirements
Exigences relatives aux outils
Requisitos de herramientas
@
3.3
SCFM 40 PSI
Tool Requirements
Exigences relatives aux outils
Requisitos de herramientas
@
2
TABLE OF CONTENTS
Safety Information..........................................................................................3
Compressor Requirements.............................................................................2
Package Contents........................................................................................10
Product Specifications....................................................................................3
Preparation..........................................
Spray Gun Set-Up........................................................................................12
.........................................................11
Assembly Instructions...................................................................................13
Operating Instructions..................................................................................14
Care and Maintenance.................................................................................18
Troubleshooting............................................................................................24
Warranty.......................................................................................................28
COMPRESSOR REQUIREMENTS
IMPORTANT:To operate correctly, this tool requires airflow of at least 3.9 cubic feet per
minute (SCFM) at 45 pounds per square inch (PSI) at the tool. Check the specifications
of your air compressor to be sure that it can support both the minimum SCFM and PSI
required. The air hose length could affect how much air pressure the tool is actually
receiving. You may need to adjust the air pressure higher on the air regulator to achieve
the max working pressure of 45 PSI.
IMPORTANT:To operate correctly, this tool requires airflow of at least 3.3 cubic feet per
minute (SCFM) at 40 pounds per square inch (PSI) at the tool. Check the specifications
of your air compressor to be sure that it can support both the minimum SCFM and PSI
required. The air hose length could affect how much air pressure the tool is actually
receiving. You may need to adjust the air pressure higher on the air regulator to achieve
the max working pressure of 40 PSI.
SMALL GRAVITY SPRAY GUN
SIPHON FEED SPRAY GUN

3
PRODUCT SPECIFICATIONS
SIPHON FEED SPRAY GUN
SPECIFICATIONS
COMPONENT GRAVITY
1/4 IN. NPS
40 PSI
1/4 IN. 19 NPS (M)
3.3 SCFM
250 CC
FEED TYPE
INLET CONNECTOR
WORKING PRESSURE
CUP ADAPTER
AIR CONSUMPTION
PAINT CUP CAPACITY
SPECIFICATIONS
COMPONENT SIPHON
1/4 IN. NPS
45 PSI
1/4 IN. 18 NPS (M)
3.9 SCFM
1,000 CC
FEED TYPE
INLET CONNECTOR
WORKING PRESSURE
CUP ADAPTER
AIR CONSUMPTION
PAINT CUP CAPACITY
SMALL GRAVITY SPRAY GUN
SAFETY INFORMATION
Please read and understand this entire manual before attempting to
assemble, operate or maintain this product. If you have any questions,
please call our Customer Service Department at 1-888-3KOBALT,
8 a.m. – 8 p.m., EST, Monday – Friday.
Improper operation or maintenance of air tool could result in serious injury
and property damage. Read and understand all warnings and operation
instructions before using spray guns. When using spray guns, basic safety
precautions should always be followed to reduce the risk of personal injury.
WARNING
Wear protective safety glasses or face shield to protect eyes.
Dress properly and wear protective clothing.
Wear a respirator when operating a spray gun.
Keep work area clear from clutter and other work hazards.
Do not use this product in unsafe work conditions.
Be aware that air hoses may present tripping hazards.
Keep tool out of reach of children and never allow children to handle
equipment or tool.

4
SAFETY INFORMATION
Recommended Safety Equipment
Safety Glasses, Respirator, Gloves, Clothing, Ear Protection
RISK OF EYE OR HEAD INJURY
WARNING
WHAT COULD HAPPEN HOW TO PREVENT IT
Eyes and face can come into direct
contact with sprayed materials,
causing serious injury.
Spraying improper materials or
materials not intended for spray
application could result in serious
injury or death.
Certain materials that can be used
with sprayers may cause skin
irritation if they come in direct
contact with skin.
Always use a face mask/respirator
and protective clothing when spraying.
Always read the label or
Material
Safety Data Sheet (MSDS)
for the
materials and/or chemicals before
spraying to determine if they pose a
risk of cause skin irritation.
Do not spray acids, corrosive
materials, toxic chemicals, fertilizers
or pesticides.
Always read the label or Material
Safety Data Sheet (MSDS) for the
materials and/or chemicals before
spraying to ensure they are safe to use.
Never aim or spray at yourself or
anyone else.
Always wear ANSI approved Z87.1
safety glasses.
Wear a respirator in accordance with
ANSI Z88.2.
Always wear nitrile gloves.
Always wear protective clothing when
spraying.
Always spray in a well-ventilated area
to prevent health and fire hazards.
If eyes or face come into direct
contact with sprayed materials,
contact your local doctor or
emergency room for immediate help.

5
SAFETY INFORMATION
RISK OF EYE OR HEAD INJURY
WARNING
WHAT COULD HAPPEN HOW TO PREVENT IT
This tool is capable of spraying
flammable materials which can result
in fire or explosion.
Never operate sprayer in the vicinity
of open flame or near ignition sources
(pilot lights, cigarettes, portable
electric lamps, etc).
Never operate tools near flammable
substances such as gasoline,
naphtha, cleaning solvents, etc.
Work in a clean, well-ventilated area
free of combustible materials.
Never use oxygen, carbon dioxide or
other bottled gasses as a power
source for air tools.
PAINT SPRAYER HAZARDS
WARNING
WHAT COULD HAPPEN HOW TO PREVENT IT
Use of fluids that are incompatible
with aluminum in pressurized
equipment can cause serious
chemical reaction and equipment
rupture. Failure to follow this warning
can result in death, serious injury, or
property damage.
Do not use chlorinated solvents
(e.g. 1-1-1-trichloroethene, methylene
chloride). Many spray guns contain
aluminum, which reacts strongly to
chlorinated solvents. Contact the
solvent or coating manufacturer
regarding questions about potential
chemical reactions.
Compressed air can be hazardous,
propelling objects or particles that
can cause injury into soft tissues
such as eyes and ears.
Never direct air at yourself or anyone
else.
Never leave a pressurized tool
unattended.
Disconnect tool from air supply when
tool is not in use or when changing
accessories to prevent accidental
operation.

6
SAFETY INFORMATION
RISK OF LOSS OF HEARING
WARNING
WHAT COULD HAPPEN HOW TO PREVENT IT
Exposure to noise produced by air
tools can lead to permanent hearing
loss.
Always wear ANSI S3.19 hearing
protection.
RISK OF PERSONAL INJURY
WARNING
WHAT COULD HAPPEN HOW TO PREVENT IT
An unattended tool could be
activated by unauthorized/untrained
persons, leading to their injury or
injury to others.
Air tools can become activated by
accident while being handled, during
accessory changes, tool changes,
maintenance or repair.
Disconnect the tool from the air
supply during accessory changes,
tool changes, maintenance or repair.
Never carry the tool by the air hose.
Always carry the tool by the handle.
Remove air hose when the tool is not
in use and store tool in a secure
location away from reach of children
and untrained users.
Never carry the tool with the trigger
depressed or engaged.
Only an authorized service
representative should service the tool.

7
SAFETY INFORMATION
RISK OF PERSONAL INJURY
WARNING
WHAT COULD HAPPEN HOW TO PREVENT IT
Loss of control of the tool can lead to
operator injury or injury to others in
the work area.
There is a risk of bursting if the tool
is damaged.
Poor quality, improper or damaged
attachments can detach or fly apart
during operation, sending projectiles
through the work area and causing
serious injury.
Check for misalignment or binding of
parts, broken parts and other
conditions that affect safe tool
operation.
Never use a tool which has been
dropped, damaged or appears to
malfunction.
Never use tools which are leaking air
or have missing parts.
Remove damaged or malfunctioning
tools from the workplace immediately.
Before adding paint, cleaning,
making repairs, or when tool is not in
use, shut off air supply and
release/drain air pressure from hose.
Disconnect tool from air supply and
store in a safe location.
Never use the tool while using drugs
or alcohol.
Keep proper footing at all times. Do
not overreach, as slipping, tripping,
and or falling can be a major cause
of serious injury and/or death.
Be aware of excess air hose in the
working area or work surface.
Keep handles dry, clean and free
from oil/grease.
Stay alert. Use common sense.
Do not operate tool when you are
tired.

8
SAFETY INFORMATION
RISK OF PERSONAL INJURY
WARNING
WHAT COULD HAPPEN HOW TO PREVENT IT
There is a risk of bursting if the tool
is damaged.
Poor quality, improper or damaged
attachments can detach or fly apart
during operation, sending projectiles
through the work area and causing
serious injury.
Improperly maintained tools and
accessories can cause serious
injury.
Using an accessory not intended for
a specific tool increases the risk of
injury to the operator and everyone
else in the work area.
Repetitive motions, awkward
positions.
Can be harmful to hands and arms.
Discontinue use of tool if discomfort,
tingling feeling or pain occurs.
Consult a physician before resuming
use if any of these symptoms occur.
Always use accessories and
attachments designed for the tool.
Do not improvise or modify tools or
accessories.
Maintain the tool and accessories
with care.
Do not abuse hoses or connectors.
Keep hoses away from heat, oil and
sharp edges.
Always check air hoses for weak or
worn connections before each use
and make certain that all connections
are secure.
Do not use pressure exceeding the
recommended operating pressure of
the lowest rated system component
(hoses, fittings, etc.).
Do not modify tools or attachments.
Always follow assembly, operating
and maintenance instructions.

9
SAFETY INFORMATION
Some materials such as adhesives
and tar give off vapors which could
cause serious injury with prolonged
exposure.
Always work in a clean, dry,
well-ventilated area.
Be aware of chemicals in the work
area and read all Safety Data
Sheets (SDS) for the materials
and/or chemicals that may be
present.
INHALATION HAZARD
WARNING
WHAT COULD HAPPEN HOW TO PREVENT IT
Paint spraying tools generate paint
vapors which can be harmful to the
lungs and respiratory system.
Wear a respirator in accordance with
ANSI Z88.2.

10
PACKAGE CONTENTS
DESCRIPTION
Small Gravity Spray Gun
Paint Cup, 250 cc
Siphon Feed Spray Gun
Paint Cup, 1,000 cc
1/4 in. x 25 ft. Recoil Air Hose
Paint Strainer for Siphon
Feed Spray Gun
Cup Lid Gasket for Siphon
Feed Spray Gun
Service Wrench
Spray Gun Cleaning Kit
Air Blow Gun
Blow Gun Nozzle
Safety Nozzle
Rubber Nozzle
Seal Tape
Spray Gun Lube
1
1
1
1
1
10
7
1
1
1
1
1
1
1
1
PART
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
QUANTITY
F
G
N
A
C
I
H
K
L
M
D
B
E
J
O

11
PACKAGE CONTENTS
DESCRIPTIONPART QUANTITY
C1 F2
G2
H2
A2
I2
B2
B1
F1
G1
A1
C2
I1
H1
J1
J2
E1
D1
Spray Gun
Paint Cup
Cup Lid
Air Cap
Air Cap Ring
Spray Pattern Adjustment Knob
Fluid Adjustment Knob
Air Adjustment Knob
Air Inlet
Trigger
1
1
1
1
1
1
1
1
1
1
A1/A2
B1/B2
C1/C2
D1/D2
E1/E2
F1/F2
G1/G2
H1/H2
I1/I2
J1/J2
E2
D2
PREPARATION
Before beginning assembly or operation of product, make sure all parts are
present. Compare parts with package contents list. If any part is missing or
damaged, do not attempt to assemble the product.
Estimated Assembly Time: 1-3 minutes.
Tools Required forAssembly (not included):
• 5/8 in. (16 mm) or Adjustable Wrench
• Female Plug (2)
• Male Plug (1)
• Thread Sealant Tape

12
SPRAY GUN SET-UP
TO PREVENT SERIOUS INJURY FROM EXPLOSION:
Use only clean, dry, regulated, compressed air to power this tool. Do not use
oxygen, carbon dioxide, combustible gases, or any other bottled gas as a
power source for this tool.
Lubricators should not be used with spray guns. The use of inline
lubricators will contaminate the material and will ruin the paint finish.
WARNING:
Air Supply Set-up
1. Not all accessories shown are included, but are recommended for best
performance (See Figure 1).
2. It is recommended that an in-line air filter be incorporated into the air supply.
2
Recommended Air Line Set-Up
PART NO.
1a/1b
2a/2b
3a/3b
4a/4b
5a/5b
6a/6b
7a/7b
Small Gravity/Siphon Feed Spray Gun
Female Plug (not included)
Female Coupler (not included)
Air Hose (not included)
In-Line Filter (not included)
Air Compressor (not included)
Air Pressure Regulator (not included)
1a
1
7a
3a 2a 3a
6a
4a
5a
5a
AirFlow
1b
7b
3b
2b
2a
2b 3b
6b
4b
5b
5b
AirFlow
Description

13
ASSEMBLY INSTRUCTIONS
B1
A1
A2
B2
1.Tighten female plug (not included), turning
clockwise with a wrench (not included) for
air tight connection (See Figure 1).
DO NOT OVERTIGHTEN.
NOTE: Use threaded sealant tape
(not included) on the male threading of the
air pressure regulator or the air inlet of the
spray gun.
NOTE: As an option, you can connect an Air
Pressure Regulator to the bottom of the
spray gun and then attach the female plug
to the bottom of the air pressure regulator.
DO NOT OVERTIGHTEN.
2a. Attach Paint Cup (B1) to Paint Gun (A1)
by screwing the paint cup clockwise onto
the paint inlet port located on the side of
the paint gun just behind the air cap.
DO NOT OVERTIGHTEN.
2b. Using the provided service wrench (H),
attach Paint Cup (B2) to Paint Gun (A2)
by screwing the paint cup onto the paint
inlet located on the bottom of the paint
the Air Cap (D2).
1
2a
2b
I2
Air Flow

14
ASSEMBLY INSTRUCTIONS
3. Depending on which spray gun you are
using, set the air compressor to the
specified pressure. Attach air line coming
from compressor to the spray gun.
NOTE: If you use the air pressure regulator,
adjust the air pressure so the gauge on the
regulator reads the recommended
pressure when the trigger is pulled.
3
I1
E
I2
OPERATING INSTRUCTIONS
NOTE
Before using desired paint in the spray gun, spray a compatible thinner or
solvent through the gun to remove any contaminants and residues.
Thin paints properly in accordance with the paint manufacturer's
instructions before spraying.
Fill the paint cup (B1/B2) about 3/4 full and start the air compressor.
Set up a piece of cardboard or other scrap material to use as a target and
adjust for best spray pattern.
Test the consistency of the paint by making a few strokes on a cardboard
target. If paint still appears too thick, add a small amount of thinner. Do
not exceed paint manufacturer's thinning recommendations.
As an option, you can strain the paint that will be used in the Siphon Spray
Gun by using a supplied Paint Stainer (F).

15
OPERATING INSTRUCTIONS
NOTE During normal use, the air cap
(D1 /D2) is adjusted to be horizontal. This
provides a vertical fan-shaped pattern
which gives maximum and even material
coverage as the gun is moved back and
forth parallel to the surface being finished.
2. Set pattern size for desired shape. For full
pattern, open spray pattern adjustment
knob (F1/F2) counterclockwise. For a
round pattern, turn spray pattern
adjustment knob (F1/F2) clockwise
(See Figure 2).
3. Turn the fluid adjustment knob (G1/G2)
fully clockwise until closed (See Figure 3).
Air Cap
Air Cap Ring
Horizontal Fan
Vertical Fan
WARNING
The paint sprayer will not properly spray
unless the fan direction is either horizontal
or vertical.
1. Adjust the direction of fan to be either
horizontal or vertical as required by
loosening the air cap ring (D1/D2) 90
degrees. Hand tighten the air cap
ring (E1/E2) after adjustment
(See Figure 1).
1
2
3
F1
F2
G2
G1

16
OPERATING INSTRUCTIONS
4Paint too fine
Correct
Paint too coarse
Pattern Consistency (Atomization)
4. With the spray gun 6 in. to 9 in. away from
workpiece, spray a short burst while
turning the fluid knob counterclockwise.
Observe the spray pattern on the
workpiece and adjust the fluid control
knob (G1/G2) (see Figure 3) until desired
pattern/atomization is obtained. If the
spray is too fine (caused by too much air),
reduce the air pressure or open the fluid
control knob (G1/G2) to spray more paint.
If the spray is too coarse or spitting blobs,
reduce the amount of paint with the fluid
control knob (G1/G2) or thin the paint
more (See Figure 4).
NOTE The fluid control knob (G1/G2) can be
adjusted either clockwise or
counterclockwise to finely adjust the pattern
consistency. Before spraying on workpiece,
practice a few minutes on a cardboard
target to ensure that the pattern size and
consistency are set correctly.
5. Keep the gun at a 90° angle to the surface
(see Figure 5) while spraying.
Always keep the gun in motion while
spraying. Stopping gun movement in
mid-stroke will cause a build-up of paint and
will result in runs. Do not fan the gun from
side to side while painting. This will cause a
build-up of paint in the center of the stroke
and an insufficient coating at each end
(See Figure 6).
6 - 9 in.
5
6
Thin coat Heavy coat Thin coat
NOTE

17
OPERATING INSTRUCTIONS
7
8
6 - 9 in.
6. Trigger the gun properly. Start the gun
moving at the beginning of the stroke
before squeezing the trigger (J1/J2) and
release the trigger (J1/J2) before stopping
gun movement at the end of stroke. This
procedure will feather/blend each stroke
with the next without showing overlap or
unevenness. (See Figure 7)
The amount of paint being applied
can be varied by the speed of stroke,
distance from workpiece and adjustment
of fluid adjustment knob (G1/G2). If speed
of stroke is too slow, paint will be wet on
workpiece and may run. If speed of stroke
is too fast, paint will be dry and uneven on
workpiece.
7. Overlap strokes just enough to obtain an
even and fine coat (See Figure 8).
Two thin coats of paint will yield better
spraying results and have less chance of
runs than one heavy layer.
8. Use a piece of cardboard as a shield to
catch overspray at the edges of workpiece
to protect other surfaces. Use masking
tape (not included) to cover other areas if
needed.
NOTE
NOTE

18
CARE AND MAINTENANCE
To properly maintain and keep your sprayer working at its optimal
performance, it is strongly recommended that the spray gun nozzle be
cleaned and cleared of any clogs or debris using recommended cleaning
solutions such as Mineral Spirits, Paint Thinner or Lacquer Thinner. Consult
with your local retailer in choosing the right clean solution for the material you
are using.
DO NOT USE ACID BASED SOLVENTS, AS ACID BASED SOLVENTS
CAN DAMAGE THE SPRAYER.
ALWAYS REMOVE THE AIR SUPPY FROM THE SPRAY GUN PRIOR TO
PERFORMING ANY CLEANING OR MAINTAINENACE.
KEEP AWAY FROM ANY IGNITION SOURCES.
ALWAYS WEAR PROPER LE CLEANING OR PERFORMING WHILE
CLEANING OR PERFORMING MAINTENACE ON THE SPRAY GUN.
NEVER SUBMERGE THE SPRAY GUN HOUSING INTO SOLVENT
MATERIAL.
WARNING
Cleaning Instructions
1. Remove the air supply from the spray gun.
2. Remove the Cup Lid (C1) from the Paint
Cup (B1) and empty any remaining paint back
into the original container.
1
2Counterclockwise
C1
B1

19
CARE AND MAINTENANCE
3. Fill the Paint Cup (B1,B2) about 1/4 full of
cleaning solution and spray the entire
contents out into a secondary container
(See Figure 3).
5. Unscrew the Air Cap (E1,E2) by hand turning
counterclockwise and place it in the
secondary container to soak.
4. Remove the Paint Cup (F) from the Spray
Gun by turning counterclockwise, using the
wrench (J) (19mm), and place it in the
secondary container to soak 3-5 minutes.
Note: You will need to add additional cleaning
solution to the container.
3
4a
5a
4a
Counterclockwise
B1
B2
B1
5b
Counterclockwise
E2
E1

20
CARE AND MAINTENANCE
8. Using provided wrench (8 mm), unscrew
the Fluid Nozzle by turning counterclockwise
and place it in the secondary container to
soak (See Figure 8a,8b).
8a
6. Unscrew the Fluid Adjustment Knob (G1,G2)
by turning counterclockwise, using a damp
ehtffoepiwtinonoitulosgninaelchtiwhtolc
fluid adjustment knob and set it aside
(See Figure 6a,6b).
7. Pull out needle spring and the paint needle.
Place it in the secondary container to soak
(See Figure 7a,7b).
6a
7a
7b
G1
Counterclockwise
6b
G2
Counterclockwise