KOBE HP5040K User manual

HAMMER AND
CHISEL KIT
WARNING: THE SAFETY INFORMATION GIVEN INSIDE MUST BE READ
AND UNDERSTOOD BY ANY PERSON USING, INSTALLING, REPAIRING OR
MAINTAINING THIS PRODUCT.
OPERATOR’S MANUAL
Please retain this information for future reference.
ORDER CODE:
KBE-270-3150K
MODEL:
HP5040K
• Compact and easy to control
• Accepts all standard 0.401”
shank tools
• With variable position
power regulator for
precise control
• Kit includes:
HP5040 pistol grip
hammer, set of four
0.401” shank points:
Flat chisel
Spot weld breaker
Taper punch
Rivet cutter

2
SAFETY INSTRUCTIONS
KOBE
PROFESSIONAL
AIR TOOLS
You have purchased a quality product that is designed for high performance
and long service life. If correct use, safety and maintenance procedures are
observed this product will last for many years.
KOBE PROFESSIONAL AIR TOOLS have been specifically designed to help
you work SAFELY and EFFICIENTLY. Your care and good judgement are the best protection
against injury, but always ensure that the appropriate safety equipment is worn. All possible
hazards cannot be covered here, but the most important ones have been highlighted.
lAlways adhere to the processes and safety
warnings, which are stated in the instruction
manual.
GENERAL OPERATING HAZARDS
lNever allow routine to lead to mistakes.
lNever operate if any parts are missing or damaged.
lNever allow untrained persons to operate the tool.
lUse support handle or other method to secure and
support the workpiece to a stable platform.
lDo not force the tool. Using the correct tool which
is specifically designed for a select job will provide
better tool performance and make the job easier.
lDisconnect the air supply before making any
adjustments, changing accessories, or storing
the tool. Always disconnect the air supply before
performing any inspection, maintenance or tool
cleaning.
lOnly use accessories recommended by the
manufacturer.
lDo not leave the tool unattended when it is
connected to an air supply.
lUse compressed air only.
WORKPLACE HAZARDS
lAlways ensure your working area is clean and well
lit.
lDo not operate in explosive atmosphere, for
instance extreme dust, gases and liquids.
lKeep children and bystanders away while operating
the tool. Distractions can cause you to lose
control.
lNever run the tool in areas exposed to water or in
damp conditions.
PERSONAL PROTECTION
lAlways wear approved eye protection during
operation. Use safety glasses or goggles which
conform to BSEN136 or CE equivalent that provide
protection from the front and side. The operator of
the power tool is responsible for following
accepted eye, face, respiratory, hearing and body
protection.
lAlways ensure that all long hair and loose clothing,
ties, scarves, jewellery, etc., are secured or
removed.
lAlways consult a doctor if numbness, tingling,
pain or whitening of the skin occurs. Repetitive
work motions, awkward positions and exposure to
 vibrationcancause“RepetitiveStrainInjuries”.
lDo not overreach. Keep a proper balance and
footing at all times.
lDo not use the tool if under the influence of
alcohol, drugs or medication.
lHigh sound levels can cause permanent hearing
loss. Always use hearing protection whilst using
the tool.
SPECIFIC SAFETY INSTRUCTIONS
lDisconnect the tool before performing service or
when not in use.
lSlips, trips and falls are a major cause of serious
injury or death. Be aware of excess hose left on
the work floor.
lStore idle power tools out of the reach of children
and do not allow persons unfamiliar with the tool
or these instructions to operate the tool. Power
tools are dangerous in the hands of untrained
users.

3
SPECIFICATIONS
KOBE
PROFESSIONAL
AIR TOOLS
BOX CONTENTS
KOBE
PROFESSIONAL
AIR TOOLS
ORDER CODE: KBE-270-3150K
MODEL: HP5040K
WEIGHT: 1.2KG
BLOWS PER MINUTE 5,000 BPM
STROKE LENGTH 41mm (1.6”)
SHANK SIZE 10.2mm (0.401”)
AIR INLET THREAD 1/4” NPT
HOSE SIZE (ID) 10mm (3/8”)
AIR PRESSURE 90PSI (6.2 Bar)
AIR CONSUMPTION 4 CFM (113 L/Min)
BORE SIZE 3/4”
Before disposing of the packaging or attempting to assemble this product please
check that the all of the below components are present and are not damaged.
Pistol Grip Hammer x 1
Retainer Spring x 1
Set of four 10.2mm 0.401” shank points:
Flat Chisel x 1
Spot Weld Breaker x 1
Taper Punch x 1
Rivet Cutter x 1

4
SUGGESTED AIR SUPPLY
KOBE
PROFESSIONAL
AIR TOOLS
OIL DAILY HERE
AIR SUPPLY
DRAIN DAILY
COUPLING STOP VALVE
OILER
MAIN HOSE
ADAPTOR COUPLING FILTER
TAILPIECE
ADAPTOR
TAILPIECE
REGULATOR
TAILPIECE
ADAPTOR
WHIP HOSE
PIPES AND
FITTINGS
WARNING! BEFORE ATTEMPTING TO USE THIS PRODUCT, MAKE SURE
YOU ARE FAMILIAR WITH ALL OPERATING AND SAFETY INSTRUCTIONS.
1. For optimal results you should incorporate a regulator, oiler and an inline filter.
2. If you are not using an automatic lubricating system, before operating the tool, add
a few drops of Pneumatic Tool Oil to the air-line connection. Add more after each
hour of constant using.
3. Do not exceed maximum air pressure of 90 PSI/ 6.2 bar.
PLEASE NOTE: Use compressed air only.
OPERATION
KOBE
PROFESSIONAL
AIR TOOLS
WARNING! BEFORE ATTEMPTING TO USE THIS PRODUCT, MAKE SURE
YOU ARE FAMILIAR WITH ALL OPERATING AND SAFETY INSTRUCTIONS.
1. To insert chisel, press loop on retainer side, push chisel into cylinder and release
loop.
2. Place cutting edge of chisel against workplace, depress trigger.
3. Do not operate tool without chisel in cylinder, or allow the chisel to be driven out
of cylinder.
4. Before servicing the power tool, the supply of compressed air must be
disconnected or shut off.

5
MAINTENANCE
KOBE
PROFESSIONAL
AIR TOOLS
SERVICE & REPAIRS
KOBE
PROFESSIONAL
AIR TOOLS
• Lubricate the tool daily with a high grade of air tool oil. If no air line oiler is used,
run a teaspoon of oil through the tool. The oil can be squirted into the tool air
inlet, or into the hose at the nearest connection to the air supply, prior to
operating the tool. The rust inhibitive oil is acceptable for air tools.
• Store tool away in a dry, clean and secure place out of reach of children.
A comprehensive repair and service
facility is available through your local
Kobe agent.

6
PARTS BREAKDOWN
KOBE
PROFESSIONAL
AIR TOOLS
Index Order Code Description Qty
No.
1 KBE-298-0220S Handle 1
2 KBE-298-0226S Pin (Trigger) (∅3x20L) 1
3 KBE-298-0223S Pin (Regulator) (∅3x16L) 1
4 KBE-298-0229S Hose Adapter 1
5 KBE-298-0232S Throttle Spring 1
6 KBE-298-0235S Valve Stem 1
7 KBE-298-0238S O-Ring (2.5x1.5) 1
8 KBE-298-0241S Trigger 1
9 KBE-298-0244S Steel Ball Seat 1
Index Order Code Description Qty
No.
10 KBE-298-0247S Upper Valve 1
11 KBE-298-0250S Valve Disc 1
12 KBE-298-0253S Lower Valve Seat 1
14 KBE-298-0259S Piston 1
15 KBE-298-0262S Cylinder-Round (10.2mm) 1
16 KBE-280-0001A Retainer Spring 1
17 KBE-298-0265S O-Ring (d7.8xw1.9) 2
18 KBE-298-0268S Regulator 1

7
NOTES

THE ENVIRONMENT
KOBE
PROFESSIONAL
AIR TOOLS
QUALITY GUARANTEE & WARRANTY
KOBE PROFESSIONAL AIR TOOLS carry a one year manufacturer’s warranty.
KOBE PROFESSIONAL AIR TOOLS are designed & manufactured
to the highest standards & specifications
Assuring the quality and performance required by all sectors of industr y.
KOBE PROFESSIONAL AIR TOOLS are fully guaranteed against
faulty materials & workmanship.
Should they be found to be defective, they will either be repaired or replaced
free of charge (fair wear and tear and/or misuse excepted).
Please retain supplier invoice as proof of purchase.
DECLARATION OF CONFORMITY
We hereby certify that the KOBE HP5040K HAMMER AND CHISEL KIT
(ORDER CODE: KBE-270-3150K)
complies with all the relevant provisions of the
Machinery Directive: 2006/42/EC
Standards Applied:
EN ISO 12100:2010, EN ISO 11148-4:2012, EN ISO 28927-10:2011, EN ISO 15744:2008
Signed:
Date: 2nd October 2017
Name: Keith Read
Position: HSQE Manager
KOBE TOOLS
THE KENNEDY GROUP LTD, WIGSTON,
ENGLAND, LE18 2FS
Always dispose of unwanted tools, accessories and packaging materials in an environmentally
friendly manner.
KOBE TOOLS OFFICIAL AGENT: THE KENNEDY GROUP LTD, WIGSTON, LEICESTER, ENGLAND, LE18 2FS.
© The Kennedy Group Ltd. 10/17