Kohler K-705800 User manual

Installation Guide
Framed Shower Door without Transom
K-705800, K-705802, K-705804,
K-705806, K-705808, K-705810,
K-705812, K-705814, K-705816,
K-705818, K-705820, K-705822,
K-705824, K-705826
Mproduct numbers are for Mexico (i.e. K-12345M)
Los números de productos seguidos de Mcorresponden a México
(Ej. K-12345M)
Français, page “Français-1”
Español, página “Español-1”
1144162-2-A

Tools and Materials
Before You Begin
CAUTION: Risk of personal injury. Always wear safety glasses while cutting or drilling.
CAUTION: Risk of injury or product damage. Do not attempt to cut tempered glass. Tempered
glass shatters when it is cut.
NOTICE: Do not touch the edge of the tempered glass panel with tools or any hard objects. Do not set the
unframed tempered glass edge directly on the floor. This will reduce the risk of shattering.
NOTE: Record the model number on the Homeowners Guide. The proper model number will enable our
customer service representatives to quickly help you if needed.
IMPORTANT! This door is designed to accommodate walls that are less than 3/8″(1 cm) out of plumb.
Verify the area the door will be attached to is within 3/8″(1 cm) or better of plumb. The door may not
function properly if the wall is more than 3/8″(1 cm) out of plumb.
Your new Kohler door can be installed with the door opening to either the right or left. Install the
door with the pivot side away from the showerhead for best results. These instructions show the
door installed with a left hinge. Doors that hinge on the right would be opposite.
Before starting the installation, lay out and identify all of the parts. Inspect them for damage.
The shower receptor should be installed and prepared at this time, including finished wall materials.
Place a drop cloth in the bottom of your shower to cover your drain and ease clean-up.
Closely follow the instructions pertaining to the sealant application on the door. Sealing areas other
than those shown may cause leaking.
Two people should perform this installation.
Kohler Co. reserves the right to make revisions to the design of products without notice, as specified
in the Price Book.
Utility KnifePencil
Level
Tape Measure
File
Scissors
Phillips
Screwdriver
Silicone Sealant
Drill & Assorted
Drill Bits
Safety Glasses
Caulk Gun
Masking Tape
3/32" & 5/64" Hex
Wrench (Supplied)
Miter Saw or Hack Saw with
32-teeth per inch blade
Plus:
• Drop Cloth
• Rubber Mallet
• Wood Shims
• Drill Bits:
7/64", 1/8", 5/16", 3/8"
1144162-2-A 2 Kohler Co.

Parts Identification
Seal
Panel Assembly
Wall Jamb
Inside
Handle
Screw
Anchor
Wall Jamb
Seal
Bushing
Bottom Drill Template
Screw
Inside
Handle
Bracket
Outside
Handle
Bracket
Outside
Handle
Bushing
Screw
Side Panel
Threshold
Seal
Strike Seal
Latch
Strike Jamb
End Cap
Hinge Seal
Bumper
Pin Adjustment Assembly
Screw
Top Drill Template
Screw
Pin Block
Header
Header Expander
Filler
Screw
End Cap
Screw
Kohler Co. 3 1144162-2-A

1. Determine the Door Configuration
IMPORTANT! Depending on which pivot configuration is chosen (left or right) your assembly instructions
will vary. For purposes of these instructions, a ″left hinge″installation is shown.
Determine whether the door will pivot on the right or left side.
NOTE: The door will hinge on the same side as the side panel.
Make sure the door can swing freely in the chosen configuration.
Determine if the area above the header will be closed (steam installation) or open (non-steam
installation). If it is a steam installation, the height of your opening ″A″must be between 76-5/8″
(194.6 cm) and 77″(195.6 cm). The height of the opening for non-steam installations must be 76-5/8″
(194.6 cm) or greater.
2. Measure and Cut the Wall Jambs
CAUTION: Risk of personal injury. Always wear safety glasses while cutting.
IMPORTANT! The wall jambs must sit flush against the sidewalls and shower ledge. If your shower has
curved corners where the sidewalls meet the ledge, it may be necessary to shape the bottom ends of the
wall jambs with a file.
NOTE: A label marks the top of each wall jamb. Do not remove the labels until the wall jambs are
installed.
Steam Installation
Carefully measure the height ″A″of the finished opening. Refer to the roughing-in sheet to confirm
that the door will fit in the finished opening.
Cut the wall jambs to this measurement. Make sure to cut the end labeled ″Cut this end″. For best
results, use a 32-teeth per inch hacksaw blade and a miter box.
Non-Steam Installation
Cut the wall jambs to 76″(193 cm) in length. Make sure to cut the end labeled ″Cut this end″.
Cut the end
with the "Cut
this end" label.
Right Wall Jamb
Left Wall
Jamb
A= Height
1144162-2-A 4 Kohler Co.

3. Complete Remaining Cuts
CAUTION: Risk of personal injury. Always wear safety glasses while cutting.
Temporarily secure the wall jambs to the side walls of the finished opening with masking tape.
Orient the wall jambs so the screw holes face the inside of the shower and the ″Top″label is at the
top.
Carefully measure the distance (B) between the top of the wall jambs. Mark this distance on the
header and expander.
Carefully measure the distance (C) between the bottom of the wall jambs. Mark this distance on the
threshold.
Cut along the inside of the marked line to cut the header, expander, and threshold to length.
Use a file to remove any burrs where the cuts were made.
Threshold
Header
Header
Expander
B
C
Left Wall
Jamb
Pre-drilled Holes
on Inside of Shower
Outside of Shower Right
Wall Jamb
Shower
Ledge
Measure distance "B" and "C".
Kohler Co. 5 1144162-2-A

4. Install the Wall Jambs and Threshold
Insert the ends of the threshold between the wall jambs with the lip toward the outside of the
shower.
Verify the threshold sits flat on the shower ledge. Adjust the walls jambs and threshold as needed to
ensure the threshold runs parallel along the shower ledge.
Plumb both wall jambs using a level.
Using a pencil, mark the position of the bottom of both wall jambs on the shower ledge and on the
wall near the top of the wall jambs.
Mark the centers of the three wall jamb slots on the shower wall.
Remove the wall jambs and threshold.
Drill 5/16″holes at the marked locations.
Thoroughly clean the shower ledge.
Insert wall anchors into the drilled holes.
IMPORTANT! If the ledge of your shower receptor is not flat, you will need to shim the threshold so it is
installed flat and level.
Using the marks as reference, reposition the threshold and wall jambs in the shower opening.
Secure the wall jambs to the shower wall using #8 x 1-1/4″panhead screws.
Verify the wall jambs are plumb. Make adjustments as needed.
Apply silicone sealant at the intersection where each wall jamb meets the threshold.
Remove the labels from the wall jambs.
Mark center of
pre-drilled slots.
Tape jamb to
shower wall.
Threshold Holes Face
Inside Shower
Lip
Level
Anchor
#8-32 x 1-1/4" Panhead Screw
Drill 5/16" holes.
Press and hold
legs together.
1144162-2-A 6 Kohler Co.

5. Locate the Header and Expander
Press the header expander into the header.
Slide the pin block into the header.
Orient the header assembly with the grooves facing down and place it between the wall jambs with
the small groove toward the outside of the shower.
Temporarily secure the header and expander in place with masking tape.
Header
Expander
Header
Pin
Block
Small
Groove
Kohler Co. 7 1144162-2-A

6. Install the Side Panel
Install the Side Panel
Measure the width of the side panel.
From the wall jamb where the side panel will be installed, mark the measured width on the
threshold.
Apply a bead of silicone sealant along the top of the threshold from the wall jamb to the marked
location.
Orient the side panel with the label toward the wall jamb and the bottom lip toward the inside of
the shower.
Place the side panel onto the threshold and slide it flush against the wall jamb.
Verify the side panel sits flush on the threshold.
Using a 7/64″drill bit, drill a hole into the threshold through each of the 2 predrilled holes in the
lip of the side panel.
Secure the side panel to the threshold using two #6-32 x 3/8″panhead screws.
Install the Side Panel Filler
Slide the bulb seal into the T-slot groove on the filler.
Use scissors or a utility knife to cut any excess bulb seal away so the seal is flush with the top of
the filler.
From inside the shower, insert the filler between the wall jamb side panel with the bulb seal and flat
surface of the filler toward the side panel.
Using the pre-drilled holes in the wall jamb, drill 1/8″holes into the filler.
Filler
Screw
Lip
Hinge Seal
#6-32 x 3/8"
Panhead Screw
Bulb Seal
Filler
T-slot
1144162-2-A 8 Kohler Co.

Install the Side Panel (cont.)
Using a 3/32″hex wrench, secure the filler to the wall jamb with four #8 x 3/4″flathead screws.
Press the hinge seal into the channel on the inside of the side panel frame.
Trim the flap of the hinge seal 1-1/4″(3.2 cm) at each end. This will allow the door to fully close.
Kohler Co. 9 1144162-2-A

7. Install the Strike Jamb
Position the latch in the strike jamb.
Using the 5/64″hex wrench provided, secure the latch in place using two #6 x 1/2″flathead screws.
Repeat for the second latch.
Carefully slide the seal into the T-slot on the strike jamb. Do not trim the seal.
Cut a horizontal slit in the flap of the seal 1-1/2″(3.8 cm) from each end.
Insert the strike jamb into the wall jamb as shown. Temporarily secure it in place using masking
tape.
Strike Seal
Strike Jamb
T-slot
Latch
#6 x 1/2"
Flathead Screw
1-1/2"
(3.8 cm)
Strike Jamb
Strike
Seal
Slit
1144162-2-A 10 Kohler Co.

8. Install the Pin Block and Bushing
Secure the Pin Block
Insert the top drill template into the pin block.
Slide the template with the pin block flush against the side panel.
IMPORTANT! Use the bottom holes of the top drill template for this installation. Do not drill through the
side holes of the template.
Hold the top drill template and pin block in place. Using one of the bottom hole guides, drill a 1/8″
hole into the underside of the header.
Remove the template and secure the pin block to the header with a #8 x 1/2″pan head screw.
Reposition the top drill template into the pin block and drill the second 1/8″hole into the underside
of the header.
Remove the template and secure the pin block to the header with a #8 x 1/2″pan head screw.
Install the Bushing
Place the bottom drill template over the threshold and flush against the side panel.
IMPORTANT! Drill only into the top surface of the threshold. Do not drill through the bottom of the
threshold.
Hold the template in place and drill a 3/8″hole into the top of the threshold.
Use a rubber mallet to tap the metal bushing into the drilled hole.
Bushing
Bottom Drill
Template
Top Drill
Template
Pin Block
#8 x 1/2"
Panhead Screw
Inside of
Shower
Drill through top only.
Kohler Co. 11 1144162-2-A

9. Assemble the Door
NOTE: Leave a small gap at the handle side of the door for clearance from the strike jamb. The door will
not close properly without this gap.
CAUTION: Risk of injury or product damage. Unframed tempered glass should not contact hard
surfaces or it may shatter. Do not touch the edge of the tempered glass panel with tools or any hard
objects. Do not set the unframed tempered glass directly on the floor.
Set the Location Pins on the Door Panel
Measure the distance ″D″between the strike jamb and the edge of the bushing in the threshold.
Measuring from the edge of the glass with holes in it, mark the distance ″D″on the top and bottom
frames of the door panel.
IMPORTANT! Risk of product damage. Do not pry off the end caps against the glass edge. Touching the
edge of the tempered glass panel with tools or hard objects will increase the risk of shattering. A wood
shim and rubber mallet can be used to carefully tap the caps off.
Remove the pre-assembled end caps from the pin side of the top and bottom door panel frames to
gain access to the pin adjusters. Set the end caps aside.
Using a Phillips screwdriver, turn the top pin adjustor to move the pin to the mark on the frame.
Turn the screw clockwise to move the pin closer to the edge of glass.
Repeat for bottom pin adjustor. Do not reinstall the end caps at this time.
Install Seals to the Door Panel
Press a fin seal in each of the two channels on the top frame and bottom frame of the door panel.
Ensure each seal is fully inserted into the channels along the entire length of the frame. When fully
engaged, the exposed portion of the seal will be 1/4″(6 mm) or less.
If needed, trim the excess seal to the same length as the top and bottom frames.
End Cap
Fin Seal
Fin Seal
Mark here.
D
1144162-2-A 12 Kohler Co.

10. Install the Door
IMPORTANT! This steps requires two installers.
With the ″CleanCoat″sticker towards the outside of the shower, lift the door panel and guide the
bottom pin of the door into the bushing in the threshold.
Lift the header and position the top pin of the door into the bushing in the pin block.
Press the header down into place, make sure side panel frame is fully engaged in the header.
Installer #1
Lift the door into a position so that the bottom hinge pin is above the bushing in the threshold.
Carefully lower the door so the hinge pin fits into the bottom bushing. Hold the door in place
while installer #2 aligns the top hinge pin.
Installer #2
Lift the header and position the door so the top hinge pin aligns with the bushing in the pin block
attached to the header.
Press the header down into place. Verify the lip of the side panel frame is engaged in the small
groove of the header.
NOTE: The door may require adjustment; do not make final adjustments until the header and handle are
installed.
Bottom
Hinge Pin
Top Hinge Pin
Kohler Co. 13 1144162-2-A

11. Secure the Header
Steam Door
From inside the shower, hold the header down while sliding the header expander up to the ceiling.
Using the pre-drilled holes in the wall jambs as guides, drill through the header and expander using
a 1/8″drill bit.
Secure the header in place using two #8 x 3/4″flathead screws.
Non-Steam Door
From inside the shower, press the header expander fully into the header.
Using the pre-drilled holes in the wall jambs as guides, drill through the header and expander using
a 1/8″drill bit.
Secure the header in place using two #8 x 3/4″flathead screws.
Screw
Header
Inside of
Shower
1144162-2-A 14 Kohler Co.

12. Install the Handle
Identify the inside handle and brackets – with non-threaded holes. Assemble the inside brackets and
handle with 2 #8 x 4-1/2″flathead screws as shown.
Place a bushing onto each screw as shown.
Position the inside handle assembly onto the door panel by carefully inserting the two screws
through the holes in the glass.
Place a second bushing onto each screw and into the glass holes.
Assemble the outside brackets and handle as shown and attach to the inside handle by
hand-tightening the screws.
NOTICE: Do not overtighten. Overtightening can cause damage to the door panel.
Using the 3/32″hex wrench provided, tighten the screws to secure the handle in place.
Bushing
Hex Wrench
Inside Bracket
Inside Handle
Screw
Outside Handle
Outside Bracket
Kohler Co. 15 1144162-2-A

13. Adjust and Secure the Door and Strike Jamb
To Adjust the Door Panel
Open the door to access the pin adjusters located in the top and bottom frames on the pivot side of
the glass panel.
Using a Phillips screwdriver, turn the top pin adjustor to move the pin to the mark on the frame.
Turn the screw clockwise to move the pin closer to the edge of glass.
Adjust the door so there is at least a 1/4″(6 mm) gap between the bottom frame and the top of the
threshold.
The door should be aligned evenly along the strike jamb and should open smoothly without the
end caps hitting the strike jamb. If the end caps hit the strike jamb, the door or strike jamb will
need further adjustment.
Make sure the door panel compresses the strike seal along the full length of the door. If there is a
gap at the top or bottom, the wall jamb will need to be adjusted.
If the wall jamb needs adjusting, remove the strike jamb and loosen the screws holding the wall
jamb in place (do not remove). Shift the wall jamb as needed and secure the screws.
Check the opening and closing of the door to make sure the glass edges contact the latches.
Reinstall the end caps on the top and bottom door panel frames by lightly tapping them in place
using a rubber mallet.
If the end caps are loose when reinstalled; remove, apply silicone sealant, and reinstall.
To Secure the Strike Jamb
From inside the shower, use the pre-drilled holes in the wall jamb as a guide to drill 1/8″holes into
the strike jamb.
Secure the strike jamb in place using four #8 x 3/4″flathead screws. Do not overtighten.
End Cap
Strike Jamb
Loosen screws.
Pin
adjuster
1/4" (6 mm)
Gap
Bottom Frame
Threshold
1144162-2-A 16 Kohler Co.

14. Complete the Installation
Attach the Bumpers and Kohler Logo
Install one bumper on the edge of the side panel frame as shown.
If applicable, install the KOHLER logo on the center of the threshold (not shown).
Apply Sealant
IMPORTANT! Carefully follow the silicone sealant manufacturer’s instructions for application and curing
time.
NOTE: Thoroughly clean and dry all surfaces where silicone sealant will be applied.
Use masking tape to protect areas adjacent to those where the sealant is being applied.
Apply a bead of silicone sealant to the outside and inside of the vertical joints where wall jambs
meet the wall.
Apply a bead of sealant to the outside of the vertical joint between the wall jamb and side panel as
shown.
Apply a bead of silicone sealant to the dry side of the threshold where it meets the shower ledge.
Do not apply sealant to the wet side of the threshold.
For steam door, apply a bead of sealant where the header expander meets the ceiling to create a
steam barrier.
Troubleshooting
This troubleshooting guide is for general aid only. For service and installation issues or concerns, call
1-800-4-KOHLER.
Troubleshooting Table
Symptoms Recommended Action
Water Leaks
1. Water leaks under the side panel. A. From the outside the shower, apply silicone to the joint
where the side panel meets the threshold.
Seal here
(outside only).
Seal here
(steam only).
Bumper
Side Panel
Frame
Seal here
(inside and
outside).
Seal here
(inside and
outside).
Kohler Co. 17 1144162-2-A

Troubleshooting (cont.)
Troubleshooting Table
Symptoms Recommended Action
2. Water leaks at intersection of side panel
and wall jamb. A. From the outside the shower, apply silicone to the joint where the side panel frame meets the wall jamb.
3. Water leaks under the door. A. Verify all seals are in place. Refer to the ″Assemble the
Door″section.
B. Adjust the door to decrease the gap between the
threshold and the bottom of the door. Refer to the ″Adjust
and Secure the Door″section.
4. Water leaks between the door and side
panel. A. Contact the Customer Care Center to order service seal. Press the seal onto the edge of the door panel.
5. Water leaks by the strike jamb. A. Adjust the door to decrease the gap between the door
and the strike jamb. Refer to the ″Adjust and Secure the
Door″section.
B. Adjust the wall jambs so the door contacts with the strike
seal. Refer to the ″Adjust and Secure the Door″section.
Steam Leaks
NOTE: This product is designed to allow some steam to escape to allow for proper air movement.
1. Steam leaks around the wall jambs/above
the header. A. Allow the leak area to dry to completely. Apply silicone at all leak points.
2. Steam leaks around strike jamb. A. Adjust the door to decrease the gap between the door
and the strike jamb. Refer to the ″Adjust and Secure the
Door″section.
B. Adjust the wall jambs so the door contacts with the strike
seal. Refer to the ″Adjust and Secure the Door″section.
Door Function
1. The door hits the threshold. A. Adjust the door to increase the gap between the door and
the strike jamb to 1/4″(6 mm). Refer to the ″Adjust and
Secure the Door″section.
2. The door is difficult to open/shut. A. Adjust the door to increase the gap between the door and
the strike jamb so latches are not as tightly engaged.
Refer to the ″Adjust and Secure the Door″section.
B. Adjust the wall jambs so the door contacts with the strike
seal. Refer to the ″Adjust and Secure the Door″section.
C. Remove the bottom door seals and trim off one segment.
Reinstall the seals.
3. The door opens too easily or unlatches on
it’s own. A. Adjust the door to decrease the gap between the door and the strike jamb so latches are more tightly engaged.
Refer to the ″Adjust and Secure the Door″section.
1144162-2-A 18 Kohler Co.

Guide d’installation
Porte de douche avec cadre et sans traverse
Outils et matériels
Avant de commencer
ATTENTION: Risque de blessures corporelles. Toujours porter des lunettes de protection lors de la
découpe ou du perçage.
ATTENTION: Risque de blessure ou d’endommagement du produit. Ne pas tenter de découper le
verre trempé. Le verre trempé se brise lorsqu’il est coupé.
AVIS: Ne pas toucher les bords du panneau de verre avec des outils ou des matériaux durs. Ne pas poser
le rebord en verre non cadré directement sur le plancher. Ceci réduira le risque de cassure.
REMARQUE: Enregistrer le numéro du modèle dans le guide du propriétaire Le numéro de modèle
approprié permettra aux représentants du service clientèle d’assister rapidement en cas de besoin.
IMPORTANT! Cette porte est conçue pour s’adapter à des murs qui sont à moins de 3/8″(1 cm) hors
d’aplomb. Vérifier que la zone où la porte sera fixée est comprise dans 3/8″(1 cm) ou moins de l’aplomb.
La porte risque de ne pas fonctionner correctement si le mur est à plus de 3/8″(1 cm) hors d’aplomb.
Votre nouvelle porte Kohler peut être installée avec l’ouverture vers la droite ou gauche. Pour de
meilleurs résultats, installer la porte avec le côté pivot à l’écart de la pomme de douche. Ces
instructions illustrent une porte installée avec une charnière à gauche. Les portes avec charnière à
droite seraient opposées.
Avant de commencer l’installation, préparer et identifier toutes les pièces. Les inspecter pour
s’assurer de l’absence de tout dommage.
Couteau utilitaireCrayon à papier
Niveau à bulle
Mètre ruban
Lime
Ciseaux
Tournevis
cruciforme
Joint en silicone
Perceuse et
mèches variées
Lunettes de
protection
Pistolet à mastic
Ruban-cache
Clé hexagonale 3/32"
et 5/64" (fournie)
Scie à onglets ou à métaux
avec des lames de 32
dents par pouce
Plus:
• Toile de protection
• Maillet en caoutchouc
• Cales en bois
• Mèches
7/64", 1/8", 5/16", 3/8"
Kohler Co. Français-1 1144162-2-A

Avant de commencer (cont.)
Le receveur de douche doit être installé et préparé à ce moment, ainsi que les matériaux du mur
fini.
Placer une toile de protection sur le fond de la douche pour recouvrir le drain et faciliter le
nettoyage.
Suivre attentivement les instructions relatives à l’application du joint d’étanchéité sur la porte.
L’application d’un joint d’étanchéité ailleurs qu’aux endroits indiqués pourrait causer des fuites.
Deux personnes sont nécessaires pour l’installation.
Kohler Co. se réserve le droit d’apporter toutes modifications sur le design des produits et ceci sans
préavis, tel que spécifié dans le catalogue des prix.
1144162-2-A Français-2 Kohler Co.