Kohler K-1842 User manual

Installation Guide
Acrylic Shelving Unit
Mproduct numbers are for Mexico (i.e. K-12345M)
Los números de productos seguidos de Mcorresponden a México
(Ej. K-12345M)
Français, page “Français-1”
Español, página “Español-1”
K-1842
1071450-2-C

Tools and Materials
Before You Begin
IMPORTANT! This product is for new construction or complete remodel (down to the studs) of tiled
showers only. Install this product to the studs only. Tile may be installed surrounding the product
when the installation is complete.
Please read these instructions carefully. This will help you to avoid costly mistakes.
Observe all local plumbing and building codes.
This installation is easiest when performed by two people.
Unpack and inspect the product for damage. If you find any damage, do not install the product.
Report the specific problem to your dealer immediately. After inspection, return the product to the
carton until you are ready to install it.
The unit must be installed to adequately supported, plumb walls.
Make sure the installation area is clean and free of all debris. If remodeling, remove all finished wall
material to expose the stud wall/framing.
Consider the overall dimensions of the unit and location of the shower faucet(s) when planning the
unit’s location within the shower area.
Consult all applicable instructions for accessories and shower doors before installing.
Plus:
• Common Woodworking Tools
and Materials
• Common Tile Tools and
Materials
• Water Barrier Plastic Sheeting
• 2x4 or 2x6 Lumber
• Water Resistant Wall Material
and Fasteners
• Shims/Furring Strips
• 100% Silicone Sealant to Color
Match Grout
• Drop Cloth
Putty
Knife
Painters
Tape
100% Silicone
Sealant
Stapler
Safety
Glasses
1071450-2-C 2 Kohler Co.

1. Construct the Stud Framing
Install the drain and supply pipes according to local plumbing codes.
NOTICE: Plan the shower area around the desired placement of the unit. Ensure the placement of the
shelving unit will be free of obstructions (such as pipes or electrical boxes).
Build the shower area out of 2x4 or 2x6 lumber with the centers of the studs 16″(406 mm) apart.
Install the pipes, valves, and showerhead fittings according to the plumbing manufacturer’s
instructions.
If applicable, install a watertight membrane to the floor.
Install the shower basin at this time. Refer to the shower basin manufacturer’s installation
instructions.
16" (406 mm)
Kohler Co. 3 1071450-2-C

2. Reinforce the Stud Pocket
IMPORTANT! Before securing the studs to the framing, confirm that the studs are not warped.
Measure the height of the framing, and cut the studs to that measurement.
Install the studs to the outside of the framing with appropriate fasteners (not provided).
Verify the front surface of the studs are flush. Plane the studs, if necessary.
Attach studs to outside
of determined location
with fasteners.
Stud Pocket
Side View
Confirm studs are
vertically level.
Fastener
1071450-2-C 4 Kohler Co.

3. Prepare the Site
Step 1
Wrap and staple water barrier plastic sheeting into the stud pocket.
Place and staple water barrier plastic sheeting over the remaining shower area.
If applicable, install the shower basin at this time.
Step 2
Determine the desired shelving unit height from the finished floor.
Verify that this height will not compromise the watertight membrane that may be present in the
floor when fasteners are installed to the bottom flange of the unit. Adjust the height, if necessary.
Position and level the shelving unit on the studs at the desired height. Mark the corners of the
shelving unit on the studs, then set the unit aside.
Step 3
IMPORTANT! Select wall material that is water resistant and meets local building codes.
IMPORTANT! A flush transition must exist between the wall material and the attachment flange.
Verify the wall material equals the thickness of the attachment flange, which is 1/4″(6 mm). This
will ensure a flush transition. If a flush transition does not exist, either the studs or attachment
flange must be shimmed before installing the wall material.
Install wall material around the stud pocket, leaving an opening 62″(1575 mm) in height and
17-1/2″(445 mm) in width for the shelf unit.
Install wall material to the remainder of the shower area.
17-1/2"
(445 mm) Attachment
Flange
Flush
Transition
Install wall
material.
Install plastic sheeting.
Level, then
mark each
corner.
Level, then
mark each
corner.
Step 3
Step 2
Step 1
Kohler Co. 5 1071450-2-C

4. Secure the Unit
Position the unit over the stud pocket.
Thread a fastener (provided) 1″(25 mm) into the mounting hole at the top right corner.
Level the unit, then thread a fastener 1″(25 mm) through the mounting hole at the top left corner.
Alternating from side to side, as shown, partially thread fasteners through the remaining mounting
holes.
CAUTION: Risk of product damage. To avoid cracking the acrylic, do not overtighten the fasteners.
Fully tighten the fasteners, starting at the top and alternating from side to side.
Using 100% silicone sealant, fill in the groove between the attachment flange and the wall material
around the perimeter of the unit. If needed, use a putty knife to press the silicone sealant into the
gap. Wipe off any excess sealant.
Allow the sealant to cure before proceeding.
1"
(25 mm)
019
7
5
3
12
8
6
4
Seal between gap.
Side View
1071450-2-C 6 Kohler Co.

5. Complete the Installation
Apply mesh tape between the unit and the wall material.
NOTICE: When planning the tile layout, the tile should conceal the installed fasteners on the unit
AND allow for a gap between the edge of the tile and the inner edge of the attachment flange.
TIP: To ensure the first row of tile is level, temporarily level and attach pieces of lumber to the bottom
portion of the wall material at a height less than a full tile. Remove the pieces of lumber once the adhesive
has set, then attach the remaining tile.
Plan the tile installation for the walls, then mark the plan on the wall material.
Attach the tile with tile adhesive or thin-set mortar designed for wet environments.
Allow the tile adhesive or thin-set mortar to cure.
Remove the pieces of lumber from the bottom portion of the wall material.
Apply grout to the tile, except for the expansion joints in the alcove.
Wipe the area with a damp sponge, allow the grout to set, then buff the tile with a soft cloth.
If desired, tape off the area adjacent to the groove where the tile and the acrylic unit meet. This will
help create a straight, uniform bead of silicone sealant.
Apply a bead of silicone sealant, that is color-matched to the grout, in the groove and any other
expansion joints.
Remove the tape once the sealant has cured.
Apply grout sealant to the tile.
Apply mesh tape.
Allow gap between unit and wall
material when installing tile.
Fill gap with
color-matched
silicone sealant.
Kohler Co. 7 1071450-2-C

Guide d’installation
Unité de rayonnage en acrylique
Outils et matériaux
Avant de commencer
IMPORTANT! Ce produit est destiné aux nouvelles constructions ou à un remodelage complet
(jusqu’aux montants) de douches avec carrelage uniquement. Installer ce produit sur les montants
seulement. Le carrelage peut être installé autour du produit lorsque l’installation est terminée.
Lire ces instructions avec la plus grande attention. Ceci permettra d’éviter des erreurs qui pourraient
être coûteuses.
Respecter tous les codes de plomberie et de bâtiment locaux.
Cette installation est exécutée le plus facilement par deux personnes.
Déballer et inspecter le produit pour détecter tout dommage. En cas de dommages, ne pas installer
ce produit. Informer immédiatement le distributeur du problème. Après avoir effectué une
inspection, remettre ce produit dans le carton d’emballage jusqu’à son installation.
L’unité doit être installée en étant supportée de manière adéquate, avec les murs d’aplomb.
S’assurer que la zone d’installation est propre et exempte de tous débris. En cas de remodelage,
retirer tout le matériau de mur fini pour exposer le colombage/la charpente.
Tenir compte des dimensions globales de l’unité et de l’emplacement du ou des robinets de la
douche lors de la planification de l’emplacement de l’unité dans la zone de la douche.
Consulter toutes les instructions applicables pour les accessoires et portes de douche avant de
procéder à l’installation.
Plus:
• Outils et matériaux de menuiserie
habituels
• Outils et matériaux pour carrelage
habituels
• Revêtement en plastique
imperméable à l'eau
• Bois 2x4 ou 2x6
• Dispositifs d'attache et matériau de
mur résistant à l'eau
• Cales/fourrures
• Mastic à la silicone à 100 % pour
apparier le mortier liquide en couleur
• Toile de protection
Couteau
à mastic
Ruban pour
peintre
Mastic à la
silicone à 100 %
Marteau
agrafeur
Lunettes
de sécurité
Kohler Co. Français-1 1071450-2-C

1. Construire l’ossature
Installer le drain et les tuyaux d’arrivée selon les codes de plomberie locaux.
AVIS: Planifier la zone de la douche autour de l’emplacement souhaité de l’unité. S’assurer que
l’emplacement de l’unité de rayonnage sera exempt de toute obstruction (comme des tuyaux ou des
coffrets électriques).
Construire la zone de la douche avec du bois 2x4 ou 2x6, avec les montants centraux séparés de 16″
(406 mm).
Installer les tuyaux, les vannes, et les raccords de la pomme de douche conformément aux
instructions du fabricant du matériel de plomberie.
Si applicable, installer une membrane étanche à l’eau sur le plancher.
Installer le bac de la douche maintenant. Se reporter aux instructions d’installation du fabricant de
bac de douches.
16" (406 mm)
Kohler Co. Français-2 1071450-2-C

2. Renforcer le cadre porteur
IMPORTANT! Avant de fixer les montants sur la charpente, vérifier que les montants ne sont pas
déformés.
Mesurer la hauteur de la charpente et couper les montants à cette mesure.
Installer les montants sur l’extérieur de la charpente avec des dispositifs d’attache appropriés (non
fournis).
Vérifier que la surface avant des montants est à ras. Planer les montants si nécessaire.
Attacher les montants à
l'extérieur de l'emplacement
déterminé avec des fixations.
Poche
de montant
Vue latérale
Confirmer la mise
à niveau verticale
des montants.
Fixation
1071450-2-C Français-3 Kohler Co.