Koshin FP-25 User manual

Do not use this product if electric cable or electric plug is
damaged or inadequate connection with power supply. It
may cause electric shock, short-circuit or fire.
Do not harm, damage, twist or break electric cable. Do not
put heavy objects on the cable. This may cause damage
to the cable and may cause fire, electric shock.
Besides rated voltage, do not use this product. It may
cause fire, electric-shock.
Please do not allow too many wiring from one socket. It
may cause overheat or cause voltage power to be reduced.
Do not dismantle the product. It may cause electric-shock
or injury.
Do not give any shock to the product during operation. It
might cause fire by electric-shock, short-circuit or electric
leakage.
If the product does not operate or looks like an abnormal
run, take off electric cable immediately from socket, and
ask for checking or repair with your local
distributor/dealers.
Please do not run dry. (Operation without liquid in drum)
It may cause damage to the product.
Use this product with liquid temperature between 0-40
degrees centigrade.
In case of extension power cord, please use cable with
more than 1.25 mm2(for 15 A) and use only necessary
length. If thin or long power cord is used, it may lead to
inferior performance or even damage the product.
When lifting the product, please do not pull power cord or
hose. It may damage the power cord or hose.
★
★
22-03 004034204
Each article contains important contents. Following are the articles:
Read this "SAFETY CAUTION" carefully before use.
These following cautions are for correct usage of product and prevent you
or others from injury or harm.
DANGER ：may cause death or serious injury on high level.
WARNING ：may cause death or serious injury.
CAUTION ：may cause serious injury or major damage.
SAFETY CAUTION
THE NAME OF PARTS
SPECIFICATIONS
* All these important safety instructions described by this operation
manual may not cover all the conditions and cases of usage.
We pay careful attention about safety of the product. Please pay
careful attention by user, operator, technician for maintenance as well.
Model
Type
Connection dia
Total head
Discharge volume
Voltage
Continuous operating time
Power cord
Fuse
Discharge hose
Nozze
Net weight
FP-25
FP-25-BAA
25 mm (1")
3.5 m
20 L/min
AC 220 V 50 / 60 Hz
30 min
4 m
4 A
1.5 m
Gun type
2.7 kg
FP-25 OPERATION MANUAL
For Kerosene and Diesel
application only
ELECTRIC DRUM PUMPELECTRIC DRUM PUMP
Do not operate this product without understanding the
operation manual.
Operate this product in a safe place away from children.
Besides trained technician of repair, do not dismantle,
repair, rebuild. It may cause damage.
Do not wet the product with water or oil. It may cause
serious accident, injury, or damage to the product due to
electric shock, short-circuit, or electric leakage.
Please do not use outdoor.
This product may be damaged if wet by rain or water.
Do not leave the pump unattended during operation.
operation
manual
operation
manual
※We offer 1.5 m discharge hose as option item. 1.5 m discharge hose is replacement type.
Fuse Holder
Power Lamp
Caution Label
Power Switch
ON
OFF
ON
OFF
↑
↑
↑↑
Name Plate
Drum Screw
Drum Nut
Power Cord
Pump
Suction Pipe
Hose Cap
Hose Cap
Nozzle
Electric Plug
DANGER
This product is for kerosene or diesel application only.
This product does not use flame-proof motor.
This product cannot be used for petroleum grade liquid, such as
gasoline, A-crude, solvents, Chemicals, water. ( danger - may cause
explosion, fire, or damage)
This product is exclusively designed for transfer of kerosene
or diesel only. Do not use for other applications.
Do not use this product near inflammable objects such as
petrol.
Do not use fire when you operate this product. It may cause
fire.
kerosene
or
diesel
Inflammable
Inflammable
Inflammable
WARNING
CAUTION
TEL.: [phone] FAX.: [phone]
E-mail: [email protected]
12 Kami-Hachinotsubo Kotari, Nagaokakyo City,
Kyoto 617-8511 JAPAN
www.koshinpump.com
●Please read carefully before use and understand how to operate.
Wrong usage may cause accident or injury.
●Please keep this manual for future reference.
Discharge Hose
It is necessary to follow the article.

CAUTION
If position of nozzle is lower than liquid level in the drum,
liquid may leak from nozzle due to Siphon phenomenon.
Put out this pump from drum before storage.
HOW TO USE
CAUTION AFTER USE
MAINTENANCE .CHECK
1Insert suction pipe into Drum.
Fix Drum screw onto the collar.
Turn Drum Nut to fix.
2Make sure Power Switch is
"OFF" and Lever Lock of
Nozzle is released,
then, connect power plug.
3Put Power Switch "ON" and grip the Lever of Nozzle.
4If you use Lever Lock, pump will transfer oil continuously.
Release lever lock when stop continuous operation.
1. After using pump, switch power to "OFF". Release Lever Lock of Nozzle, then,
remove electric plug from socket.
2. Remove pump from the drum. Remove oil in the suction pipe, hose, and nozzle.
Wipe off excess oil on the surface of the pump with a duster.
3. Storage
Please keep pump clean, in low humidity, well-ventilated, indoor, away
from sunlight.
4. Clean Strainer if you do not use this pump for long time.
(Refer Maintenance, Check)
[Cleaning of Strainer .Impeller]
If dust obstruct Strainer or Impeller, it may cause inferior suction, inferior
flow, shorten pump's life and damage of motor. Make sure electric plug
is removed from socket and check following points regularly.
Casing
Strainer
Remove
Impeller
Casing
Strainer
Remove
Impeller
[Replacement of Fuse]
A fuse may burn out to protect motor damage if surplus current enters
the motor. It is necessary to replace a fuse in this case.
①Remove Strainer by turning towards
indicated direction, remove all dirt
and dust.
②Remove Casing and clean up dust
inside the Impeller.
③After cleaning, re-assemble
by reverse course.
Do not be near fire during operation
DANGER
TROUBLE SHOOTING AND MAINTENANCE
First, put the pump into drum and then,
make the switch ON. If position of nozzle is
lower than liquid level
in the drum, liquid may
leak from nozzle due to
Siphon phenomenon.
Put out this pump from
drum before storage.
Condition Possible Cause Measure
Ａ
B
Oil leakage
Tighten hose cap firmly
Remove liquid inside hose
and keep position of hose
higher than the pump before
storage
Tighten screw
Cleaning
Straighten hose
Fill liquid into the drum
Shorten the hose.
Turn power switch to "Off"
and re-start
Check electric plug and
socket.
Ask repair by local
distributor / dealer
Reduce extension cord length
Take corrective action for the
cause of the blown fuse and
replace the fuse.
(Refer to MAINTENANCE .
CHECK)
Open pump and clean
SPARE PARTS
CAUTION
After fixing the pump to the drum, please do not operate pump or
drum at oblique condition.
CAUTION
Please lay down the pump during storage to avoid inversion.
CAUTION
After use, do not put pump on the ground directly. If dust gather at
the strainer, it may cause future inferior suction or damage.
CAUTION
Please do not dismantle or repair the pump by yourself.
Please ask for repair work from your local distributor /dealers.
DANGER
If do not release the lever lock, the outflow of oil does not stop.
To avoid a oil overflow, please operate carefully
PROHIBITED
When Power Switch is "ON" and motor is running, please do not
leave pump with Lever Lock for more than 3 minutes. (It might cause
damage or accident.)
CAUTION
When you loosen "Drum Nut", hold the pump body by another hand.
Otherwise, pump body may drop suddenly and cause injury or damage.
CAUTION
During maintenance and check, always turn switch to "OFF" and remove
electric plug from socket. Otherwise may cause accident or injury.
For spare parts information, visit http://www.koshinpump.com
No discharge
(No suction)
Pump does
not work
Dirt & dust inside pump
Voltage drop when using extension
cord
Motor does not work
Air-Lock inside pump
Hose is too long ( in case of extension)
No liquid, not enough flow In the drum
Strainer is clogged with dust
Bending hose
Sealing failure of packing caused by
screw loosening.
Hose cap is not tightened enough
Leakage due to Siphon phenomenon
Disconnection of power cord
(Check power lamp is light "ON" or not.)
Electric plug does not sit well Into the
socket (Check power lamp is light
"ON" or not.)
Burn out Fuse
*In such case, power lamp is light "ON"
No discharge
(No suction)
or, small
discharge
volume -
pump is
working.
Oil leakage
from connection
part of hose
Oil leakage
from nozzle
A B
①Remove fuse cover by + screw driver,
turn counterclockwise.
②Remove fuse, check if it is "burn out"
then, replace with new 4 A fuse.
Do not use fuse other than 4A.
③Please re-assemble by reverse course.
Remove
Fuse Remove Fuse
+Screw driver +Screw driver
CAUTION
If the fuse blows frequently, the oil seal of the motor may be worn
out, and kerosene or light oil may have entered the motor and the
fuse may blow due to overload.
Please ask for repair work from your local distributor / dealers.
Drum Nut
Drum Screw
tightentighten loosenloosen
Fixing = Continuous
Release = Stop
Lever Lock