Kozyard Alexander 12'x16' User manual

Assembly Manual
12’x16’ Alexander hardtop gazebo
with double roof
Kozyard LLC Products
© Copyright 2016 - 2019 Kozyard LLC. | All Rights Reserved.

3. Wearing protective gloves is recommended.
4.You may need a safety hat.
6.Please use a Phillips screwdriver.
8.For ease of construction, you may need to
use a drill.
2.You will need one or more stepladders.
5.Use the hex keys in the box.
2+ 1.Two or more people are required for assembly.
7.Do not fully tighten screws prior to
complete assembly.

page 1
AX4
E2X2
FX4
GX4
J1X4
J2X4
KX1
K1X1
LX4
MX4
NX4
N1X4
HX4 H1X4
BX2
B1X2
B2X2
CX2
C1X2
C2X2
DX2
D1X2
D1aX2
E1aX2
D2X2
EX2
E1X2
ITEM
A
B1
B2
C
C1
C2
D
D1
D1a
D2
E
E1
E1a
E2
F
G
H
H1
J1
J2
K
K1
L
M
N
N1
B
DESCRIPTION
Pole 4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
4
4
4
4
4
4
4
4
4
1
1
Beam
Joint Bar
Sidewall Track
Beam
Beam
Beam
Jointer Bar
Jointer Bar
Jointer Bar
Jointer Bar
Jointer Bar
Union Bar
Corner Cover
Joint Cover
Joint Cover
Base
Corner roof bar
Roof Bar
Roof Bar
Corner Solidifyng Bar
Corner Solidifyng Bar
Inside Roof Connector
Outside Roof Connector
Sidewall Track
Sidewall Track
Sidewall Track
QTY

page 2
ITEM DESCRIPTION QTY
P
P1
Q
Q1
Q2
R
S
T1
T2
U1
U2
U3
U4
U5
U6
U7
V
V1
V2
V3
V4
V5
V6
W1
W2
W3
W4
W5
W6
W7
W8
X5
X6
2
2
2
2
2
8
136
2
2
2
2
2
2
4
6
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Finishing Bar
Net Frame
Finishing Bar
Net Frame
Net Frame
Finishing End
Finishing Bar
Spacer
Finishing Bar
Solidifying Bar
Solidifying Bar
Solidifying Bar
Solidifying Bar
Solidifying Bar
Iron Angle
Iron Angle
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
PX2 P1X2
QX2
Q2X2
Q1X2
U5X4
V1X2
V3X2 V4X2 V5X2
VX4
V6X2
W4X2
W2X2 W3X2 W6X2 W7X2
W1X2
X5X2 X6X2
W5X2
W8X2
V2X2
RX8
T1X2
T2X2
U1X2
U2X2
U3X2
U4X2
U7X2
SX136
U6X6

page 3
ITEM DESCRIPTION QTY
X1
X2
X8
X7
X4
X9
X10
X3
Y
Y1
Z
Z1
Z2
Z3
Z4
1#
2#
3#
4#
5#
6#
7#
8#
9#
10#
11#
2
2
2
2
2
2
2
2
4
4
72
4
4
4
4
2
2
259+4
16+2
16+2
128
88+2
8+1
36+2
4+1
4+1
12+1
24+2
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Mosquito Sidewall
Solid Sidewall
Metal Bracket
Metal Bracket
Metal Bracket
Metal Bracket
Metal Bracket
Screws
Screws
Screws
Hook
Screws
Screws
Screws
Screws
Screws
Screws
Screws
Allen key
Wrench
Roof Panel
X1X2
X3X2
YX4
Y1X4
ZX72
Z1X4
Z2X4
Z3X4
Z4X4
1#X259+4
5#X88+2
6#X8+1
7#X36+2
8#X4+1
9#X24+2
10#X4+1
11#X12+1
Allen key
Wrench
2#X16+2
3#X16+2
4#X128
X2X2
X4X2 X7X2 X8X2
X9X2 X10X2

A x4
L x4
1#
x12
A
L
A
L
1#
1#
1#
x1
page 4
Parts Required: Step 1:
Set up poles (Part A) with stand plates (Part L) using
screws 1# as shown in diagram.
X4

1#
X16
D x2
Cx2 B x2
E x2
F x4
B
C
C
B
F
③
D
E
E
D
F
1#
1#
1#
1#
page 5
Connect (Part C) and (Part B) into one beam using union bar
(Part F) with screws 1# as shown in diagram.
Connect Part E and Part D into one beam using union bar
(Part F) with screws 1# as shown in diagram.
Parts Required：
Step 2：
X2
X2

1#
x104
E2 x2
E1 x2
C2 x2
C1 x2
D1 x2
D2 x2
B1 x2
B2 x2
1#
1#
page 6
Connect parts (E2&D2) to the finished beam (part E& part D)
using screws 1# as shown in diagram.
Replicate the same steps for parts (C2 & B2),
attaching them to the finished beam (C & B)
using screws 1#.
Attach parts (E1,E1a ,D1&D1a) to
finished beam (E & D) using
screws 1#.
Attach parts (C1 & B1) to finished beam
(C & B) using screws 1#.
Parts Required:
Step 3：
E1/D1
E1a/D1a
C1/B1
E2/D2
C2/B2
D1aX2 E1aX2
B
C
B1 B 2
C1 C 2
DE
D1 D 2
D1a
E1 E 2 E1a

2#
2#
2#
x16
3#
3#
3# 3#
3#
x16
A
A
A
A
B
C
B
C
D
E
D
E
①①
②
②
page 7
Step 4：
Parts Required：
Use screws (2# & 3#) to connect poles and beams
together as shown in diagram.
X4
X4

J2
J2
J2
J2
J1
J1
J1
J1
1#
J1 J2
J2 x4J1 x4 1#
1#1#
x32
page 8
Parts Required:
Affix the frame with corner solidifying
bars (Parts J1 & J2) using screws 1#
as shown in diagram.
Step 5:

H x4
G x4
8#
8#
9#
9# 9#
9#
G
x4 x24
①
①
①
①
①
②
②
②
②
②
H
page 9
Parts Required:
Step 6:
Finish connecting beams using
corner covers (Part G)
and screws 9# as shown
in diagram.
Affix middle beams using joint cover
(Part H) and screws 9# and 8#
as shown in diagram.

B
CD
E
page 10
Parts Required:
H1 x4
4#
x128
①
①
②
②
① ②
4#
4# H1
8#
4#
4#
H1 H1
x7 x7 x7 x7 x9 x9 x9 x9
Step 7:
Put 7 hooks to each slot of
sidewall track (part C2&Part B2)
Put 9 hooks to each slot of
sidewall track (part E2&Part D2)
4#
After finish hooks into tracks,
then put H1 to lock them.
C2 E2 D2 B2

page 11
Parts Required:
M
M
M
M
PP
Q
Q
K
1# 1#
1# 1#
K
MM
M
1#
M
P1# Q
R
M
①
①
②
②
P
Q
P x2
Q x2 R x4
1#
x16
K x1 M x4
Step 8: Set up roof frame
Connect the inside roof connect(Part K) with
the corner roof bar (Part M)using screws 1#
Attach corner roof bar(Part M)
to main frame
using screw 1#
as shown in
diagram
Attach finishing bar (Part P&Q)with
finish end (Part R) using screws 1#
to corner roof bar (Part M) as
shown in diagram.

page 12
Parts Required:
Attach roof bars
(Part N,N1) to inside
roof connector using
screws 1#, Attach
net frames (Part P1,Q1
&Q2) to finishing bars
（Part P &Q）using
screws 1#&11# as
shown in diagram.
Attach roof bar
(Part N&N1)to
main frame
using screw
1#.
11#
x12
N1 x4
Q1 x2
Q2 x2
N x4 1#
x32
①
①
①
①
①
②
②
②
②
②
N N
N
N
N
NN
N
N
N
N
N1 N1
N1
N1 N1
N1
N1
N1
N1
N1
N1
1#
1#
1#
1#
1#
1#
1#
1#
1#
1#
P1 P1
Q1 Q2
Q1
Q2
P1
11# 11#
1#
Q1 Q2
11#
1#
11#
1#
11#
1#
11#
P1
Q1
Q2
P1
Q2
Q1

page 13
Parts Required:
K1 x1 1#
x3
Step 10：Connect outside roof connctor (Part K1)to inside roof (Part K)using screw 1#
as shown in diagram.
K1
K1 K
1# 1# 1#

page 14
Parts Required:
Step 11: Cover metal bracket
(Part Z,Z1,Z2) to roof panels
as shown
in diagram.

page 15
Parts Required:
Step 12：
Push the roof panels
(Partv, v1,v2,v3,v4,v5,v6)to upper
roof as shown in diagram.
Attach finishing bar (Part T1&T2)to
upper roof with finish end (Part R)
using screws 1#as shown in diagram.
T1 x2 1#
x12
R x4
T1 T1
T2
T2
T1
T2 1#
1# 1#
1# 1# R
V1
V2
V3 V4 VVV5 V6
V1
V2
V3
V4
V
V
V5
V6
R
R
1#
R
R
1#
1# 1# 1#
V1 V2 V3
V4
VVV5
V6

page 16
Parts Required:
Step 13:
Affix solidifying bars to corner
bar using iron angle (Part U5) and screw
1# as shown in diagram.
Attach solidifying bars (Part U3，U4&U7)
or(Part U1&U2)together to roof bar using
iron angle (Part U6) and screws 1# as
shown in diagram.
U6 x6
U5 x4
1#
x32
U4 x2
U3 x2
U2 x2
U1 x2
U7 x2
①
U1
U2
U1
U2
U3
U4
U4
U3
U7
U7
①
①
②
③②
②
②
②
②
③
① ②
③
U5
1# 1#
U6
1#
U7 U7
Attention:
Please loose two bolts on U7 if it
is too tightly to fix to roof bar.

page 17
Parts Required:
Step 14：
Cover metal bracket
(Part Z) to roof panels as
shown in diagram.

page 18
Parts Required:
Step 15：
Cover metal bracket
(Part Z,Z3,Z4) to roof panels as
shown in diagram.