Kozyard Alexander User manual

Assembly Manual
12’x16’ Alexander hardtop gazebo
with double roof
Kozyard LLC Products
© Copyright 2016 - 2022 Kozyard LLC. | All Rights Reserved.

3. Wearing protective gloves is
recommended.
4.You may need a safety hat.
6.Please use a Phillips screwdriver.
8.For ease of construction, you may
need to use a drill.
2.You will need one or more
stepladders.
5.Use the hex keys in the box.
3+
1.Three or more people are required
for assembly.
7.Do not fully tighten screws prior to
complete assembly.
481cm/16'
15cm/6"
30x30cm/12"x12"
333cm/11'
451cm/15'
12x16' ANCHOR BLUEPRINT
363cm/12'

page 1
A x4
E82 x2
F x4 G x4
J1 x4 J2 x4
K6 x1
K16 x1
L x4
N1 x4
N3 x4
H x4 H1 x4
B6 x2
B61 x2
B62 x2
C6 x2
C61 x2
C62 x2
D8 x2
D81 x2
D81R x2
E81L x2
D82 x2
E8 x2
E81 x2
H2 x1
M1 x4
M2 x4
ITEM
A
B61
B62
C6
C61
C62
D8
D81
D81R
D82
E8
E81
E81L
E82
F
G
H
H1
J1
J2
K6
K16
L
M1
M2
N1
N3
H2
B6
DESCRIPTION
Pole 4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
4
4
4
4
4
4
4
4
4
4
4
1
1
1
Beam
Joint Bar
Sidewall Track
Beam
Beam
Beam
Jointer Bar
Jointer Bar
Jointer Bar
Jointer Bar
Jointer Bar
Union Bar
Corner Cover
Joint Cover
Joint Cover
Plate
Short Corner Roof Bar
Long Corner Roof Bar
Roof Bar
Roof Bar
Silcone Rubber
Corner Solidifyng Bar
Corner Solidifyng Bar
Inside Roof Connector
Outside Roof Connector
Sidewall Track
Sidewall Track
Sidewall Track
QTY

page 2
P2 x2 P12 x2
Q6 x2
Q16 x2
Q15 x2
U3 x4
V11 x2
V63 x2 V64 x2 V65 x2
V x4 V66 x2
W14 x2
W12 x2
W13 x2 W16 x2
W17 x2
W11 x2
W15 x2
W18 x2
V12 x2
R x8
T2 x2
T6 x2
U1 x4
U2 x4
U5 x2
S x136+2
U4 x6
......
ITEM DESCRIPTION QTY
P2
P12
S
R
Q15
Q16
T2
T6
Q6
U1
U2
U3
U4
U5
V
V11
V12
V63
V64
V65
V66
W11
W12
W13
W14
W15
W16
W17
W18
2
2
2
2
2
8
136+2
2
2
4
4
2
4
6
4
2
2
2
2
2
2
2
2
2
2
2
2
2
2
Finishing Bar
Spacer
Net Frame
Net Frame
Finishing End
Finishing Bar
Finishing Bar
Finishing Bar
Solidifying Bar
Solidifying Bar
Solidifying Bar
Iron Angle
Iron Angle
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Net Frame

page 3
X65 x2 X66 x2
X61 x2
X63 x2
Z x72+2
Z1 x4 Z2 x4
Z3 x4 Z4 x4
1# x283+5
5# x84+2
6# x8+1
7# x40+2
9# x24+2
10# x4+1
11# x12+1
Allen key
Wrench
2# x16+2
3# x16+2
4# x128+2
X62 x2
X64 x2 X67 x2 X68 x2
X69 x2 X70 x2
Y5 x2
S5 x2
SY x4
S6 x2
Y6 x2
12# x12+2
......
ITEM DESCRIPTION QTY
X61
X62
X68
X67
X64
X65
X66
X69
X70
X63
Y5/Y6
S5/S6
Z
SY
Z1
Z2
Z3
Z4
2#
1#
3#
4#
5#
6#
7#
9#
10#
11#
12#
2
2
2
2
2
2
2
2
2
2
4
4
4
72+2
4
4
4
4
283+5
16+2
16+2
128+2
84+2
8+1
40+2
4+1
12+1
12+2
24+2
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Roof Panel
Mosquito Sidewall
Solid Sidewall
Strap
Bracket
Bracket
Bracket
Bracket
Bracket
Screws
Screws
Screws
Hook
Screws
Screws
Screws
Screws
Screws
Screws
Washer
Roof Panel
φ12x20+M6x12

A x4
L x4
1#
x12
A
L
A
L
1#
1#
1#
page 4
Parts Required: Step 1:
Set up poles (Part A) with stand plates (Part L) using
screws 1# as shown in diagram.
X4

1#
X24
D8 x2
C6 x2 B6 x2
E8 x2
F x4
B6
C6
C6
B6
F
③D8
E8
E8
D8
F
1#
1#
1#
1#
1#
1#
1#
1#
page 5
1. Connect (Part C6) and (Part B6) into one beam using union bar
(Part F) with screws 1# as shown in diagram.
2.Connect (Part E8) and (Part D8) into one beam using union bar
(Part F) with screws 1# as shown in diagram.
Parts Required：
Step 2：
X2
X2

1# x104
1#
1#
1#
1#
page 6
1. Connect parts (C61,C62,E81,E82,E81L)
to Parts (C6 , E8) using screws 1#
as shown in diagram.
Parts Required:
Step 3：
C61,E81,E81L
C6,E8
B6,D8
B61,D81,D81R
C62,E82
B62,D82
X2
X2
B6
C6
B61
C61
C62 B62
D8E8
D81
D82
D81RE81
E82
E81L
C61 x2
C62 x2
B61 x2
E81L x2 D81R x2
D81 x2
D82 x2
B62 x2
E81 x2
E82 x2
2. Replicate the same steps
for parts (B61,B62,D81,D82,D81R),
attaching them to Parts (B6 , D8)
using screws 1# as shown in
diagram.
Tip:
Do not tighten all screws on Jointer bar
(part B61,C61,E81,D81,E81L,D81R), until
the screws of the roof panels be aligned in
place.

page 7
Step 4：
Parts Required：
Use screws (2# , 3#) to connect poles and beams
together as shown in diagram.
2#
x16
3#
x16
①
②
3#
3#
3#
3#
Tip:
At least two people
for this step.
2+
2 #
2#
X4
X4
①
②
A
A
A
A
B6
C6
B6
C6
D8
E8
D8
E8

page 8
Parts Required:
Affix the frame with corner solidifying
bars (Part J1,J2) using screws 1#
as shown in diagram.
Step 5:
J2
J1
J2 x4
J1 x4 1#
x32
1#
1# 1#
X4
J1
J2 J1
J2
J1
J2
J1
J2
Tips:
Please measure between posts to posts
(DIAGONALLY),to assure it is squared up
so that all of the pre-manufactured materials
fit as planned.
Diagonal 1
Diagonal 1 = Diagonal 2
Diagonal 2

page 9
Parts Required:
Step 6:
Finish connecting beams using
corner covers (Part G)
and screws 9# as shown
in diagram.
Affix middle beams using joint cover
(Part H) and screws 9# as shown in
diagram.
H x4
G x4 9#
x24
①
①
①
①
①
②
②
②
②
②
G
H
9#
9#
9#
X4
X4

page 10
Parts Required:
①
①
①①
H2 x1
H2
Step 7:
1.Please seal the seams with silicone rubber after finishing this step，it will prevent any water
from leaking.
2.by the way , there are no need to seal the cap screws of the roof panel with this silicone
rubber, as long as the screws (passing through spacer part S) are properly fixed on the roof
panels.
X4

①
①
②
②
4#
page 11
Parts Required:
Put 7hooks to each slot of sidewall track (part C62，Part B62)
Put 9hooks to each slot of sidewall track (part E82，Part D82)
Step 7: After finish hooks into tracks,
then put H1 to lock them.
The quantity of hooks
for each slot as
below:
4# x128 H1 x4
①
②
4#
4# 4 #
H
H
1
1#
H1
H1
4#
x7 x 7
x7 x 7
4#
x9 x 9
x9
x9
C62
C6
E8 D8
B6
D82
B62
E82
1#
x4
X2
X4
X2

Tip:
page 12
Step 8:
Connect the short corner roof bar (Part M1）with
the corner roof bar (Part M2)using screws 1# and
washer 12#.
Tip:
The combination will be called “Part M3” in following
steps.
Parts Required:
M2
M3=M1+M2
1#
x12
1#
12#
1#
12#
M1
M2 x4 M1 x4
M1
M2
12#
x12
X4
M
M
N
N1
N
1

page 13
Parts Required:
Step 9: Set up roof frame
Upward View
1.Connect the inside roof connect(Part K6) with
the corner roof bar (Part M3)using screws 1#
2.Attach corner roof
bar(Part M3) to
main frame using
screw 1# as shown
in diagram
3.Attach finishing bar
(Part P2 , Q6)with finish
end (Part R) using screws
1# to corner roof bar (Part M3)
as shown in diagram.
M3
M3
M3
K6
K6
M3
M3 M3
M3
P2 P2
P2
Q6
Q6
Q6
1#
1#
1#
1#
R x4
1#
x16
P2 x2
Q6 x2
Tip:
At least two people
for this step.
2+
K6 x1
③
③
M3
R
1#
P2 Q6
X4
M3
1#
①
②
②
①
M3
M3
X2 X4
N2
N2
1#
1#
1#

page 14
Parts Required:
Step 10：
Upward View
Attach roof bar (Part N1,N3)to
main frame using screw 1#.
N3 x4
N1 x4 1#
x24
①②
②
②
②
②
①
①
①
①
N1 N1
N1
N1
N1
N1
N1
N1
N3
N3
N3
N3
N1 N3
N3 N3
N3
N3
1#
1#
1#
1#
1#
1#
1#
1#
1#
1#
Tip:
At least two people
for this step.
2+
X4
X4
hole
hole
hole
hole

page 15
Parts Required:
K16 x1 1#
x3
Step 11：Connect outside roof connctor (Part K16)to inside roof (Part K6)using screw 1#
as shown in diagram.
K16
K16 K6
1# 1# 1#

page 16
Parts Required:
Step 12: Snap brackets (Part Z,Z1,Z2) to roof panel edges as shown in diagram.
(with snaps facing upwards)
V11
V11
V63 V64
V65 V66
V12
V
V
V63 V64 V65 V66
V12
X2
1. Wearing protective gloves is recommended.
2.Please stick double-sided adhesive tape to the down side edge of the roof
panels where the brackets (part Z, Z1,Z2) are supposed to attached
in order to avoid these plastic brackets from sliding off prior to assembly.
Tips:
Z

page 17
Parts Required:
Step 13：
1.Push the roof panels
(PartV11,V12,V63,V64,V,V,V65,V66)
to upper roof as shown
in diagram.
2.Attach finishing bar (Part T2,T6)to
upper roof with finish end (Part R)
using screws 1#as shown in diagram.
T2 x2 T6 1#
x12
R x4
T2 T2
T6
T6
T2
T6 1#
1# 1#
1# 1# R
V11
V11
V12
V
12
V63 V64 VVV65 V66
V63
V64
V
V
V65
V66
R
R
1#
R
R
1#
1# 1# 1#
V11 V12 V63
V64
VVV65
V66
X2

page 18
Parts Required:
Step 14:
Attach solidifying bars ( Part U1,U2,U5)
to roof bar or corner roof bar
using iron angle (Part U3, U4) and screws 1# as
shown in diagram.
Attention:
If the holes on Solidifying Bar (part U1, U2, U5)
and the hole of the roof panel cannot be aligned,
please adjust or loose screw 1#, until the screws
of the roof panel in place.
U1 x4
U2 x4
U3 x4 U4 x6
U5 x2
1#
x32
①
①
①
②
②
②②
②
②
②
③
③
③
①
U1
U1
U1
U1
U2
U2
U2
U2
U5
U5
1#
U3
1#
U4
1#
U5
U5
X2
X4 X6