KROHNE POWERFLUX 5000 User manual

Electromagnetic flowmeter in sandwich version
POWERFLUX 5000
POWERFLUX 5000POWERFLUX 5000
POWERFLUX 5000 Quick Start
Quick StartQuick Start
Quick Start
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The documentation is only complete when used in combination with the relevant
documentation for the signal converter.
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CONTENTS
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POWERFLUX 5000
1 Safety instructions 3
2 Installation 4
2.1 General notes on installation ........................................................................................... 4
2.2 Scope of delivery............................................................................................................... 4
2.3 Device description ............................................................................................................ 5
2.4 Nameplate measuring sensor (example) ........................................................................ 6
2.5 Storage ............................................................................................................................. 7
2.6 Transport .......................................................................................................................... 7
2.7 Pre-installation requirements ......................................................................................... 7
2.8 General requirements ...................................................................................................... 8
2.8.1 Vibration .................................................................................................................................. 8
2.8.2 Magnetic field.......................................................................................................................... 8
2.9 Installation conditions ...................................................................................................... 9
2.9.1 Inlet and outlet ........................................................................................................................ 9
2.9.2 Bends in 2 or 3 dimensions..................................................................................................... 9
2.9.3 T-section ............................................................................................................................... 10
2.9.4 Bends .................................................................................................................................... 10
2.10 Open feed or discharge ................................................................................................ 11
2.11 Flange deviation............................................................................................................ 11
2.12 Control valve................................................................................................................. 11
2.13 Pump............................................................................................................................. 12
2.14 Air venting and vacuum forces..................................................................................... 12
2.15 Mounting position .........................................................................................................13
2.16 Mounting ....................................................................................................................... 13
2.16.1 Torques and pressure......................................................................................................... 13
3 Electrical connections 15
3.1 Safety instructions.......................................................................................................... 15
3.2 Grounding ....................................................................................................................... 15
3.3 Virtual reference for IFC 300 (W and F version) ............................................................ 16
4 Technical data 17
4.1 Dimensions and weights ................................................................................................ 17
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SAFETY INSTRUCTIONS 1
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Safety instructions
Warnings and symbols used
HANDLING
• This symbol designates all instructions for actions to be carried out by the operator in the
specified sequence.
i RESULT
RESULTRESULT
RESULT
This symbol refers to all important consequences of the previous actions.
Safety instructions for the operator
DANGER!
This information refers to the immediate danger when working with electricity.
DANGER!
These warnings must be observed without fail. Even partial disregard of this warning can lead to
serious health problems and even death. There is also the risk of seriously damaging the device
or parts of the operator's plant.
WARNING!
Disregarding this safety warning, even if only in part, poses the risk of serious health problems.
There is also the risk of damaging the device or parts of the operator's plant.
CAUTION!
Disregarding these instructions can result in damage to the device or to parts of the operator's
plant.
INFORMATION!
These instructions contain important information for the handling of the device.
CAUTION!
Installation, assembly, start-up and maintenance may only be performed by appropriately
trained personnel. The regional occupational health and safety directives must always be
observed.
LEGAL NOTICE!
The responsibility as to the suitability and intended use of this device rests solely with the user.
The supplier assumes no responsibility in the event of improper use by the customer. Improper
installation and operation may lead to loss of warranty. In addition, the "Terms and Conditions of
Sale" apply which form the basis of the purchase contract.
INFORMATION!
• Further information can be found on the supplied CD-ROM in the manual, on the data sheet,
in special manuals, certificates and on the manufacturer's website.
• If you need to return the device to the manufacturer or supplier, please fill out the form
contained on the CD-ROM and send it with the device. Unfortunately, the manufacturer
cannot repair or inspect the device without the completed form.
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2INSTALLATION
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Installation
2.1 General notes on installation
2.2 Scope of delivery
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
INFORMATION!
Do a check of the packing list to make sure that you have all the elements given in the order.
INFORMATION!
Inspect the packaging carefully for damages or signs of rough handling. Report damage to the
carrier and to the local office of the manufacturer.
INFORMATION!
The remote version will arrive in two cartons. One carton contains the converter and one carton
contains the sensor.
Figure 2-1: Scope of delivery
1 Ordered flowmeter
2 Product documentation
3 Factory calibration report
4 Mounting material (steel bushings). Optional; studs and bolts.
5 Grounding rings (optional)
6 Signal cable (depends on version)
INFORMATION!
Assembly materials and tools are not part of the delivery. Use the assembly materials and tools
in compliance with the applicable occupational health and safety directives.
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INSTALLATION 2
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2.3 Device description
Electromagnetic flowmeters are designed exclusively to measure the flow and conductivity of
electrically conductive, liquid media.
Your measuring device is supplied ready for operation. The factory settings for the operating
data have been made in accordance with your order specifications.
The POWERFLUX is available in different sizes and constructions;
Options:
•Die cast housing DN 2.5...15
•Welded housing DN25...100
INFORMATION!
Product specific information and extensive product specification is available using PICK, the
Product Information Center KROHNE web-tool.
PICK can be found via the service menu button on the KROHNE.com website.
Figure 2-2:
1 Die casted sensor
2 Welded sensor
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2INSTALLATION
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The following versions are available:
•Sensor and converter (remote version)
•Converter only
In both cases an electrical connection to the measuring sensor is made via field current and
signal cable.
2.4 Nameplate measuring sensor (example)
Figure 2-3: Device version
1 Sensor and converter
2 Only converter
Figure 2-4: Example nameplate sensor
1 Name and address of the manufacture
2 Type designation and CE sign with number of notified body
3 Calibration / GK / Size and protection class data
4 PED data
5000 F
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INSTALLATION 2
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2.5 Storage
•Store the device in a dry and dust-free location.
•Avoid lasting direct exposure to the sun.
•Store the device in its original packaging.
•Storage temperature: -50...+70°C / -58...+158°F
2.6 Transport
Signal converter
•No special requirements.
Flowmeter
•Do not lift the device by the connection box housing.
•Do not use lifting chains.
•To transport flange devices, use lifting straps. Wrap these around both process connections.
2.7 Pre-installation requirements
Make sure that you have all necessary tools available:
•Allen key (4 mm)
•Small screwdriver
•Wrench for cable glands
•Wrench for wall mounting bracket (remote version only)
•Torque wrench for installing flowmeter in pipeline
Figure 2-5: Transport
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2INSTALLATION
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2.8 General requirements
2.8.1 Vibration
2.8.2 Magnetic field
INFORMATION!
The following precautions must be taken to ensure reliable installation.
• Make sure that there is adequate space to the sides.
• Protect the signal converter from direct sunlight and install a sun shade if necessary.
• Signal converters installed in control cabinets require adequate cooling, e.g. by fan or heat
exchanger.
• Do not expose the signal converter to intense vibration. The flowmeters are tested for a
vibration level in accordance with IEC 68-2-64.
Figure 2-6: Avoid vibrations
Figure 2-7: Avoid magnetic fields
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INSTALLATION 2
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2.9 Installation conditions
2.9.1 Inlet and outlet
Use straight inlet and outlet pipe sections to prevent flow distortion or swirl, caused by bends
and T- sections.
2.9.2 Bends in 2 or 3 dimensions
Figure 2-8: Recommended inlet and outlet section
1 Refer to chapter "Bends in 2 or 3 dimensions"
2 ≥2 DN
Figure 2-9: Inlet when using 2 and/or 3 dimensional bends upstream of the flowmeter
Inlet length: using bends in 2 dimensions: ≥5 DN; when having bends in 3 dimensions: ≥10 DN
INFORMATION!
2 Dimensional bends in a vertical plane only, while 3 Dimensional bends both occur in a vertical
and
andand
and horizontale plane.
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2.9.3 T-section
2.9.4 Bends
Figure 2-10: Distance behind a T-section
1 ≥10 DN
CAUTION!
Avoid draining or partial filling of the flow sensor
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INSTALLATION 2
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2.10 Open feed or discharge
2.11 Flange deviation
2.12 Control valve
Figure 2-11: Installation in front of an open discharge
CAUTION!
Max. permissible deviation of pipe flange faces:
L
max
- L
min
≤0.5 mm / 0.02"
Figure 2-12: Flange deviation
1 L
max
2 L
min
Figure 2-13: Installation in front of a control valve
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2INSTALLATION
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2.13 Pump
2.14 Air venting and vacuum forces
Figure 2-14: Installation behind a pump
1 Inlet: ≥3 DN
Figure 2-15: Air venting
1 ≥5 m
2 Air ventilation point
Figure 2-16: Vacuum
1 ≥5 m
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INSTALLATION 2
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2.15 Mounting position
•Install flow sensor in line with the pipe axis.
•Pipe flange faces must be parallel to each other.
2.16 Mounting
2.16.1 Torques and pressure
EN 1092-1
ASME B 16.5
Figure 2-17: Mounting position
CAUTION!
Please take care to use the proper gasket to prevent damaging the liner of the flowmeter. In
general, the use of spiral wound gaskets is not advised, as it could severely damage the liner of
the flowmeter.
WARNING!
• Please use stainless steel A2 / 6.9 class bolts.
• Make sure the connecting flanges are of type raised face (RF).
Nominal size
DN [mm]
Pressure rating Max. allowable operating pressure
[bar]
2.5...80 PN 40 40
100 PN 16 16
100 PN 25 25
Nominal size
[inch]
Pressure rating Max. allowable operating pressure
[psig]
1/10...4" 150 lb 230
1/10...3" 300 lb 580
CAUTION!
• Pressures at 20 ° C / 68 ° F.
• For higher temperatures, the pressure and temperature ratings are as per ASME B16.5.
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2INSTALLATION
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Max. torque:
•Step 1: approx. 50% of max. torque
•Step 2: approx. 80% of max. torque
•Step 3: 100% of max. torque given in tables
EN 1092-1
ASME B 16.5
Figure 2-18: Tighten the bolts in fixed order, see picture.
Nominal size
DN [mm]
Counter flanges & bolts Max. allowable torque
Rating Size Nm ftlb
2.5...10 PN 40 M12 x 141 32 24
15 PN 40 M12 x 141 32 24
25 PN 40 M12 x 141 32 24
40 PN 40 M16 x 176 66 49
50 PN 40 M16 x 203 82 60
80 PN 40 M16 x 261 69 51
100 PN 16 M16 x 303 106 78
100 PN 25 M20 x 176 133 98
Nominal size DN
[mm]
Counter flanges & bolts Max. allowable torque
Rating Size Nm ftlb
1/10...3/8" 150 lb 1/2"UNC x 142 33 33
1/2" 150 lb 1/2"UNC x 142 33 33
1" 150 lb 1/2"UNC x 142 33 24
1 1/2" 150 lb 1/2"UNC x 174 54 40
2" 150 lb 5/8"UNC x 215 83 61
3" 150 lb 5/8"UNC x 268 138 102
4" 150 lb 5/8"UNC x 318 108 80
INFORMATION!
The specified torque values are dependent on variables (temperature, bolt material, gasket
material, lubricants, etc.) which are not within the control of the manufacturer. Therefore the
values should be regarded as indicative only.
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ELECTRICAL CONNECTIONS 3
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Electrical connections
3.1 Safety instructions
3.2 Grounding
DANGER!
All work on the electrical connections may only be carried out with the power disconnected. Take
note of the voltage data on the nameplate!
DANGER!
Observe the national regulations for electrical installations!
DANGER!
For devices used in hazardous areas, additional safety notes apply; please refer to the Ex
documentation.
WARNING!
Observe without fail the local occupational health and safety regulations. Any work done on the
electrical components of the measuring device may only be carried out by properly trained
specialists.
INFORMATION!
Look at the device nameplate to ensure that the device is delivered according to your order.
Check for the correct supply voltage printed on the nameplate.
DANGER!
The device must be grounded in accordance with regulations in order to protect personnel
against electric shocks.
Figure 3-1: Grounding
1 Metal pipelines, not internally coated. Grounding without grounding rings!
2 Metal pipelines with internal coating and non-conductive pipelines. Grounding with grounding rings!
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3ELECTRICAL CONNECTIONS
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Grounding ring number 1 (optional for DN25...150):
Grounding ring number 1 (optional for DN25...150):Grounding ring number 1 (optional for DN25...150):
Grounding ring number 1 (optional for DN25...150): Thickness: 3 mm / 0.1" (tantalum: 0.5 mm /
0.02")
3.3 Virtual reference for IFC 300 (W and F version)
Minimum requirements:
•Size: ≥DN10
•Electrical conductivity: ≥200 µS/cm
•Signal cable: max. 50 m / 164 ft, type DS
Figure 3-2: Grounding ring number 1
INFORMATION!
For diameter DN10 and DN15, grounding rings are integrated as standard in the flow sensor
construction.
Figure 3-3: Virtual reference
INFORMATION!
For the connection diagrams please refer to the documentation of the applicable signal
converter.
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TECHNICAL DATA 4
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Technical data
4.1 Dimensions and weights
Sensor: remote
version
DN2.5...15
a = 88 mm / 3.5"
b = 139 mm / 5.5"
1
c = 106 mm / 4.2"
Total height = H + a
Sensor: remote
version
DN25...100
a = 88 mm / 3.5"
b = 139 mm / 5.5"
1
c = 106 mm / 4.2"
Total height = H + a
1The value may vary depending on the used cable glands.
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4TECHNICAL DATA
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Figure 4-1: Construction details DN2.5...15
1 Gasket
2 Grounding ring
Figure 4-2: Construction details DN25...100
1 Situation without grounding rings
2 Gasket
INFORMATION!
• All data given in the following tables are based on standard versions of the flow sensor only.
• Note that for other pressure ratings than mentioned, the dimensions may be different.
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TECHNICAL DATA 4
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Nominal
size
Dimensions [mm] Approx.
weight [kg]
DN L H W D Ød1 Ød4
2.5 60 1 123 44 - - 1.6
460 1 123 44 - - 1.6
660 1 123 44 - - 1.6
10 60 1 123 44 - - 1.6
15 60 1 123 44 - - 1.6
25 58 2 116 68 20 26 46 1.6
40 83 2 131 83 30 39 62 2.4
50 103 2 149 101 40 51 74 2.9
80 153 2 181 133 60 80 106 6.4
100 203 2 206 158 80 101 133 8.8
1Total fitting length of flowmeter with integrated rings: dimension L + 2 x gasket thickness.
2Total fitting length of flowmeter without rings: dimension L only.
Nominal
size
Dimensions [inches] Approx.
weight [lb]
ASME L H W D Ød1 Ød4
1/10" 2.36 1 4.84 1.73 - - 3.53
1/8" 2.36 1 4.84 1.73 - - 3.53
¼"2.36 1 4.84 1.73 - - 3.53
3/8" 2.36 1 4.84 1.73 - - 3.53
½"2.36 1 4.84 1.73 - - 3.53
1" 2.28 2 4.57 2.68 0.79 1.02 1.81 3.53
1½"3.27 2 5.16 3.27 1.18 1.54 2.44 5.29
2" 4.06 2 5.87 3.98 1.57 2.01 2.91 6.39
3" 6.02 2 7.13 5.24 2.36 3.15 4.17 14.11
4" 7.99 2 8.11 6.22 3.15 3.98 5.24 19.40
1Total fitting length of flowmeter with integrated rings: dimension L + 2 x gasket thickness.
2Total fitting length of flowmeter without rings: dimension L only.
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KROHNE –Process instrumentation and measurement solutions
• Flow
• Level
• Temperature
• Pressure
• Process Analysis
• Services
Head Office KROHNE Messtechnik GmbH
Ludwig-Krohne-Str. 5
47058 Duisburg (Germany)
Tel.: [phone]
Fax: [phone]
[email protected]
© KROHNE 01/2017 - 4005807401- QS POWERFLUX 5000 SW- R01 en - Subject to change without notice.
The current list of all KROHNE contacts and addresses can be found at:
www.krohne.com
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