KYLAND Technology SICOM1005R-M12 User manual

SICOM1005R-M12 User’s Manual 200912
SICOM1005R-M12
Industrial Ethernet Switch
User’s Manual
KYLAND Technology Co., Ltd.

SICOM1005R-M12 User’s Manual 200912
SICOM1005R-M12 Industrial Ethernet Switch
User’s Manual
Copyright © 2009 KYLAND Technology CO., LTD.
All rights reserved.
No part of this documentation may be excerpted, reproduced, translated, annotated or
duplicated, in any form or by any means without the prior written permission of KYLAND
Corporation.
Publisher: KYLAND Technology CO., LTD.
Address: Chongxin Creative Building, Shixing East Road 18#,
Shijingshan District, Beijing, China
Website: http://www.kyland.cn
Postcode: 100041
Tel: [phone]
FAX: [phone]
E-mail: [email protected]
Version: V1, November, 2009
No.: 27030054-V1.0

SICOM1005R-M12 User’s Manual 200912
Preface
SICOM1005R-M12 is a high-performance 5 M12 ports unmanaged industrial Ethernet switch
specially designed by KYLAND Technology CO., LTD. for industrial applications. Its
high-performance switch engine, IP67 protection class, solid and sealed case design,
low-power fanless design, overcurrent, overvoltage and EMC protection at power input
interface, and excellent EMC protection of M12 port make SICOM1005R-M12 applicable in
harsh and dangerous industrial environments, providing multiplex guarantee for reliable
operation of the system.
The user’s Manual for SICOM1005R-M12 Industrial Ethernet Switch mainly introduces the
technical principles, performance indexes, installation and commissioning, etc. It is a reference
for users in system startup, expansion and routine maintenance. It is also a practical teaching
material for user training and technician study.
This manual mainly includes the following contents:
Chapter 1 Overview and system features of SICOM1005R-M12;
Chapter 2 Performance and service functions of SIOCM1005R-M12;
Chapter 3 Hardware structure of SICOM1005R-M12;
Chapter 4 Field test methods for SICOM1005R-M12;
Appendix A Introduces twisted pair and pin distribution rules of SICOM1005R-M12;
Appendix B Introduces cable types and specifications of SICOM1005R-M12;
Appendix C Introduces abbreviations used in this manual.
Statement: As product and technology upgrades and improves constantly, the contents of
this document may not completely accord with the actual product. For product
upgrading information, please visit our company’s website or directly contact with our
business representative.

SICOM1005R-M12 User’s Manual 200912
Notice for Safety Operation
This product performs reliably as long as it is used according to the guidance. Artificial damage
or destruction of the equipment should be avoided.
Read this manual and put it away for future reference;
Do not place the equipments near water sources or humid places;
Do not place anything on power cable and put the cable in unreachable places;
Do not tie or wrap the cable to prevent fire.
Power connectors and connectors for other equipments should be firmly interconnected
and frequently checked.
In the following cases, please immediately cut off the power supply and contact our company:
1. Water gets into the equipments;
2. Equipment damage or shell breakage;
3. Abnormal operation conditions of equipment or the demonstrated performances have
changed;
4. The equipment emits odor, smoke or makes noise.
Please keep optical fiber plugs and sockets clean. During the operation of equipments, do
not look directly at the cross section of optical fiber;
Please keep the equipment clean; if necessary, wipe the equipment with soft cotton cloth;
Do not repair the equipment by yourself, unless it is clearly specified in the manual.
Explanation of Warning Marks:
This manual uses two kinds of noticeable warning signs to arouse special

SICOM1005R-M12 User’s Manual 200912
attention of users during operation. The implications of these signs are as
follows:
Warning: pay special attention to the notes behind the mark, improper
operation will lead to serious damage of the switch or injury of the
operating personnel.
Caution, attention, danger: remind the operators places that need to
pay attention to.

SICOM1005R-M12 User’s Manual 200912
Table of contents
CHAPTER 1: SYSTEM OVERVIEW............................................................................................................. 7
1.1 Product Overview............................................................................................................................ 7
1.2 Product Features............................................................................................................................. 7
1.3 Packing list and unpacking check............................................................................................. 7
CHAPTER 2: PERFORMANCE SPECIFICATIONS.................................................................................. 9
2.1 System Specifications.....................................................................................................................9
2.2 Service Interface ............................................................................................................................10
2.3 Service Function.............................................................................................................................10
CHAPTER 3: HARDWARE STRUCTURE ................................................................................................11
3.1 System Structure............................................................................................................................11
3.2Device Structure..............................................................................................................................11
3.2.1 Case.........................................................................................................................................11
3.2.2 Top Panel...............................................................................................................................12
3.2.3 Bottom mounting panel ..................................................................................................15
CHAPTER 4: TEST METHODS...................................................................................................................16
4.1 Self inspection.................................................................................................................................16
4.2 TP Port Test......................................................................................................................................16
APPENDIX A: TWISTED-PAIR AND PIN DISTRIBUTION................................................................18
APPENDIX B CABLE TYPE AND SPECIFICATIONS ...........................................................................23
APPENDIX C GLOSSARY..............................................................................................................................24

SICOM1005R-M12 User’s Manual 200912
Chapter 1: System Overview
1.1 Product Overview
SICOM1005R-M12 is a 5 M12 ports unmanaged industrial Ethernet switch specially designed
by KYLAND Technology CO., LTD. Product features: IP67 protection class, solid and sealed
aluminum case, low-power fanless design, overcurrent, overvoltage and EMC protection at
power input interface and excellent EMC protection of M12 ports. These features make
SICOM1005R-M12 applicable in harsh and dangerous industrial environments and provide
multiplex guarantee for reliable operation of the system.
SICOM1005R-M12-5T has 5 10/100Base-TX M12 ports. Each port has self-adaptive function,
making it automatically configured to 10Base-T/100Base-TX, full/half duplex mode and
MDI/MDI-X auto-connection.
Power input interface with M12 connector supports plug-and-play, saving the time of startup.
It supports single power input, allowing 24VDC, 48VDC, 110VDC, 220VAC/DC, improving the
reliability of power supply.
1.2 Product Features
1. High performance industrial Ethernet switch
10/100Base-TX self-adaptive Ethernet ports (full/half duplex), MDI/MDI-X auto-connection
2. Industrial Power Design
Support industrial power input: 24VDC, 48VDC, 110VDC, 220VAC/DC
Power input with over-current, over-voltage protection
EMC protection reaching Industrial Level 4
3. Rugged design
High efficient heat dissipation design (no fans); reliable operation at -40℃to +75℃
Solid and sealed aluminum case with IP67 protection class, and is able to work in harsh and
dangerous industrial environments
Wall-mounting installation
1.3 Packing list and unpacking check

SICOM1005R-M12 User’s Manual 200912
1. Packing list
Please refer to the packing list
2. Unpacking check
Before opening the case, place it stably, pay attention to the direction of the packing case and
ensure its right side is facing upward, so as to prevent SICOM1005R-M12 falling from the case
after opening it. If using a hard object to open the case, do not over extend the hard object into
the case to avoid damage of the equipments inside it.
After opening the case, please check the amount of SICOM1005R-M12 equipments according to
the packing list and check the appearance quality of SICOM1005R-M12.
Warning:
For the built-in precise parts of the equipment, please handle with care and avoid strenuous
vibration to avoid affecting the performances of equipments.

SICOM1005R-M12 User’s Manual 200912
Chapter 2: Performance Specifications
2.1 System Specifications
The system performance specifications of SICOM1005R-M12 industrial Ethernet switch are
shown in Table 2-1.
Table 2-1 System Specifications
Specifications
SICOM1005R-M12-5T
Quantity of 10/100Base-TX
5 10 /100Base-TX, M12 connectors
System performance
Standards: IEEE802.3, IEEE 802.3x, IEEE 802.3u
Store-and-Forward speed: 148810pps;
Max. filtering speed: 148810pps
Switching mode: Store-and-Forward
System switching bandwidth: 1.0G
Electromagnetic compatibility interference: EN55022
Electromagnetic compatibility immunity: EN50082-2 (industrial
level 4)
TP port parameters
Physical port: shielded M12
M12 port: 10/100Base-TX, supporting auto-negotiation
Port standard: in line with IEEE802.3 standard
Transmission distance: <100m
Power supply
Input voltage: 24VDC (18-36VDC), 48VDC (36-72VDC),
110VDC(88-165VDC), 220VAC/DC
Input power consumption: <2.5W
Over-current Protection: built-in
Mechanical parameters
Physical dimensions (widthheightdepth): 62 ㎜56 ㎜120 ㎜
Mounting mode: Wall mounting
Heat removal method: Aluminum case without fans.
Outlet type: top outlet
Shell protection: IP67
Weight: 0.5kg
Ambient conditions
Operating temperature: -40℃～75℃
Storage temperature: -40℃～85℃

SICOM1005R-M12 User’s Manual 200912
Humidity: 0～95% （non-condensing）
2.2 Service Interface
1. 510/100Base-TX M12 ports. Each M12 port has self-adaptive function, capable of
automatically configuring between 10Base-T and 100Base-TX, between full duplex and half
duplex operation mode, supporting MDI/MDI-X auto-connection. The max transmission
distance is 100m.
2. Meanings of M12 ports’indicators: LINK/ACT indicators–showing connection status. on:
effective network connection; blink: network activities; off: no connection.
2.3 Service Function
The service functions of SICOM1005R-M12 mainly include:
LED Indicator
The LEDs in top panel of SICOM1005R-M12 indicate the port status including link status and
system status.
Layer-2 Switching
The two commonly used switching technologies: Cut-Through and Store-and-Forward. In
Cut-Through, as soon as the switch receive a frame header, it is immediately forwarded without
any error checking and processing; in Store-and-Forward, after receiving and storing the
complete frame, error checking is conducted before forwarding. Store-and-forward is most
widely used switching technology and it is also adopted by SICOM1005R-M12.

SICOM1005R-M12 User’s Manual 200912
Chapter 3: Hardware Structure
3.1 System Structure
The hardware structure of SICOM1005R-M12 is as Figure 3-1:
Switching Network
Controller
M12 TP Ports 1-5
Power
EMC
Power
Supply
Protection
Figure 3-1 Hardware Structure
The system hardware includes:
１.High performance ASIC chip technology is applied in the switching network controlling
system, providing layer two wire-speed forwarding of data packets
２.Industrial power supply with over-current, over-voltage and EMC protection
３.All TP ports with EMC protection
４.Anti-reverse protection
3.2 Device Structure
3.2.1 Case
SICOM1005R-M12 case is wall mounting type structure. The entire unit is a six-side-enclosed
aluminum case with protection class up to IP67. The figuration of SICOM1005R-M12 case is
shown in Figure 3-2 and 3-3.
Its contour dimension is 62 ㎜×56 ㎜×120 ㎜,（width ×height×depth）

SICOM1005R-M12 User’s Manual 200912
Figure 3-2: Product appearance
Figure 3-3 Case dimensions of SICOM1005R-M12
3.2.2 Top Panel
SICOM1005R-M12-5T Industrial Ethernet switch’s top panel has 5 10/100Base-TX M12 ports,
one M12 power input interface, 5 Ethernet ports’LINK indicators and one power input
indicator. The top panel structure is shown as Figure 3-4:

SICOM1005R-M12 User’s Manual 200912
Figure 3-4 SICOM1005R-M12-5T’s top panel
Ethernet M12 Ports
SICOM1005R-M12-5T offers five 10/100Base-TX Ethernet M12 ports. Each M12 port has
self-adaptive function, support MDI/MDI-X auto-connection and can be connected to terminal
equipments, servers, hubs or other switches in straight-through or cross-over way. Each port
supports IEEE802.3x self-adaptation, so the most suitable transmission mode (half duplex or full
duplex) and data rate (10 Mbps or 100Mbps) can be automatically selected (the connected
equipment should also support this characteristic). If the equipment connected to these ports
does not support self-adaptation, the ports will be able to send at proper speed but transmission
mode is default as half duplex. M12D-coding 4-pin socket is adopted in these ports.

SICOM1005R-M12 User’s Manual 200912
Figure 3-5 Wiring sequence of Ethernet M12 port
LED indicators
The indicators on the top panel of SICOM1005R-M12 can show system operation and port status,
helping detect and eliminate faults. Table 3-1 describes the meanings of all indication lights on
the top panel.
Table 3-1 LED indicators
Power input terminal
SICOM1005R-M12 has a power input terminal, M12 A-coding 4-pin socket is adopted in the
terminal. The diameter of power lines is less than 1.5 ㎜. The wiring sequence of M12 power
input terminal is shown as Figure 3-6.
LED
State
Description
System state LED
P
ON
Power is connected and supplied normally.
OFF
Power is not connected or supplied normally.
Ethernet M12 port state LED
Each M12 Ethernet port has a LINK/ACT indicator to indicate the port connection state.
LINK/ACT
On
Effective network connection has been established for the port
Blinking
Network activities are available at the port
Off
No effective network connection for the port.

SICOM1005R-M12 User’s Manual 200912
Figure 3-6 Wiring sequence of M12 power input terminal
3.2.3Bottom mounting panel
The mounting panel of SICOM1005R-M12 Industrial Ethernet Switch has 3 screw holes for wall
mounting and one grounding screw hole.
Grounding
The mounting panel of SICOM1005R-M12 has a grounding screw hole. After connecting one terminal
of grounding wire with the cold-pressing terminal, fix it to the grounding hole with grounding screws.
The other terminal of grounding wire reliably connects to the ground. The section of grounding wire
should not be less than 2.5 ㎜2.

SICOM1005R-M12 User’s Manual 200912
Chapter 4: Test Methods
4.1 Self inspection
When the equipment is powered on, all service indicators in the top panel will flash one time,
showing that all ports are working smoothly . Then the indicator marking with “P”will keep on.
4.2 TP Port Test
Showing as Figure 4-1, after SICOM1005R-M12 is powered on, respectively connect two TP ports
in the switch with two test computers by the straight-through cables, and send the “ping”
command to each other. If both of them receive complete command without packet loss and the
corresponding LINK/ACT indicators blink, it means that these two TP ports are in good
conditions. The PING command example is as follows.
PC1 PC2
Figure 4-1 TP port test
PING command example:
Suppose the IP address of test computer 1 is 192.168.100.10 and the test computer 2 is
192.168.100.11. Click the “Begin” menu on the test computer 1, select the “Operation” item,
input “cmd” (WIN2000) or ”command” (WIN98/95), and send ping 192.168.100.11 –l 1000 –t;
(-1 means the number of bytes of sending packets, -t means keep sending the data);
Operate the “Begin” menu on the test computer 2, select the “Operation” item. input “cmd”

SICOM1005R-M12 User’s Manual 200912
(WIN2000) or ”command” (WIN98/95), and send ping 192.168.100.10 –l 1000 –t.
Test computer 1 returns “Reply from 192.168.100.11:bytes=1000 time<10ms TTL=128”, Test
computer 2 returns “Reply from 192.168.100.10:bytes=1000 time<10ms TTL=128”. Ten minutes
later, use CTL+C command to get the packet loss rate. If the rate is “0”, it shows that the
equipment are running well.

SICOM1005R-M12 User’s Manual 200912
Appendix A: Twisted-pair and Pin Distribution
For the connection of 10Base-T/100Base-TX, the twisted-pair must have two pairs of cables.
Each pair is distinguished with two different colors. For example, one strand is green, and the
other is the alternate of green and white stripes. One end of the cable is equipped with M12 or
RJ45 connector and the other end is RJ45 connector.
Fig. A-1 and Figure A-2 show how the connectors of RJ-45 and M12 are numbered and make sure
that the inserting direction is correct.
1881
Figure A-1 The connector of RJ-45
Figure A-2 M12 coding
Pin distribution of 10Base-T/100Base-TX

SICOM1005R-M12 User’s Manual 200912
Unshielded twisted- pair (UTP) or shielded twisted-pair (STP) will be used for the connection of
M12: for the connection of 10Mbps, category 3, 4 and 5 of 100 ohm will be used, and cat.5 of 100
ohm will be used for 100Mbps. Additionally, do make sure that the connecting length of any
twisted-pair shall not exceed 100 meter.
M12 ports support automatic MDI/MDI-X operation, connected with PC or server by
straight-through cable, or connected with other switch or hub. In straight-through cable, pin 1, 2,
3 and 4 of M12 are connected to pin 3, 1, 6 and 2 of RJ45 in turn. In Cross-over cable, pin 2, 1, 4
and 3 of M12 are connected to pin 1, 3, 2 and 6 of RJ45 in turn. The pin distribution of
10Base-T/100Base-TX is listed in the table A-1.
Table A-1 Pin distribution of 10Base-T/100Base-TX
RJ45 Pin
MDI-X signal name
MDI signal name
1
Receiving data ＋
（RD+）
Output data＋（TD+）
2
Receiving data －
（RD-）
Output data －（TD-）
3
Output data ＋（TD+）
Receiving data＋（ RD+）
6
Output data－（TD-）
Receiving data －（ RD-）
4，5，7，8
Unused
Unused
Note: “+”“-”denoting cable polarity.
Definition of straight-through cable from M12-D (4-pin) to RJ45 (8-pin)
M 12 connector
MDI-X Signal name
RJ45 connector
MDI Signal name
M12-PIN
Meaning of PIN
RJ45-PIN
Meaning of PIN
PIN1
TX+
PIN3
RX+
PIN2
RX+
PIN1
TX+
PIN3
TX-
PIN6
RX-
PIN4
RX-
PIN2
TX-
Definition of M12-A (4-pin) power lines

SICOM1005R-M12 User’s Manual 200912
M12-PIN
Meaning of PIN
PIN1
L/+
PIN2
N/-
PIN3、PIN4
PGND
FigureA-3 Connecting sequence of straight-through cable