Lamp FAD-44 User manual

Thank you very much for your purchase of our product.
For safe and proper assembly, fully read this manual before installation.
SUGATSUNE KOGYO CO., LTD.
Safety Cautions
Please follow these instructions carefully for proper use.
If you need to install this product, ask the dealer that you purchased our product or
technicians who are skilled in the installation work of the product. Improper installation may
lead to a fall of the product during usage, causing an extreme danger.
For your safety, be sure to read the following
safety cautions first.
In addition,the following pictographs are used to indicate the types of warnings(cautions).
Indicates a matter which, if neglected, may cause loss of life or serious injuries.
WARNING
Indicates a matter which, if neglected, may cause injuries or property damage.
CAUTION
Indicates an act which you must not do. It is followed by specific content of the act.
Indicates an instruction which you must follow. It is followed by specific content of the
instruction.
Meanings of pictographs
Indicates a warning(caution) which you are required to take. It is followed by specific content
of the warning(caution).
Notes on works
●The door is not supplied.
●After unpacking the product, check for damages on the parts.
●DO NOT modify the product. Otherwise, its strength may be decreased.
● Ask the technicians who are skilled in the installation work of the product for assembly or installation of the product.
●When working on the product, be sure to observe the instructions in this manual.
Handling of product
1-8-11 HigashiKanda, Chiyoda-ku,
Tokyo 101-8633, Japan
TEL:[phone] FAX:[phone]
http://www.sugatsune.co.jp
E-mail : [email protected]
For Overseas Customers
SUGATSUNE KOGYO CO., LTD.
ISO9001(JSAQ384) ISO14001(JSAE597) CERTIFICATE
221 East Selandia Lane,
Carson,CA 90746,U.S.A.
TEL:[phone] FAX:[phone]
TOLL FREE:[phone] (from U.S.A & Canada only)
http://www.sugatsune.com
E-mail : [email protected]
For North American Customers
SUGATSUNE AMERICA, INC.
2010. 06 PRINTED IN JAPAN 0215-2
PAT. P
Flat Door Hardware FAD-44,FAD-44L
Flat Door Hardware FAD-44,FAD-44L
Instruction Manual
Instruction Manual
Wooden Frame Type
Wooden Frame Type

●Description of parts
Hinge base x 2 Channel rail x 1 Gas spring
square nut x 1
Pipe clamp x 1
Screw
Hexagon socket head cap screw M6x35
Flat washer
Q'ty
4
4
Gas spring holder x 1 Screw pin x 1 Bearing housing x 4
Screw
Cross-recessed bind self-
tapping screw 4.5 x 20
Hexagon head bolt M10x150
Hexagon nut M10
Flat washer
Q'ty
16
2
2
2
Q'ty
2
2
2
2
2
Screw
Hexagon socket head cap screw M6x12
Spring washer
Square nut M6
Flat washer
E-ring
Clear cushion rubber
x1 + 1 (spare)
Upper arm (w/ stopper) x 1
Lower arm x 1
Positioning unit x 2
□
1
□
2
□
3
□
6
□
4
□
5
Screw
Hexagon socket head cap screw M6x12
Spring washer
Q'ty
8
8
Screw
Hexagon socket head cap screw M6x12
Spring washer
Flat washer
Square nut M6
Q'ty
4
4
2
2
Q'ty
5
12
Arm connecting pipe x 1
Pipe length=1990[2600]
Conical spring washer x 1
Support arm x 1
Support arm
square nut x 1
● Specifications
Cabinet inner
width
Door height
Door thickness
Side plate thickness
From 750 mm to 800 mm*
2380[2980] mm max.
From 24 to 38 mm
Door weight Max. 35kg / 1 door
25 mm min.
* If the overlay distance on both sides of side plate is
25 mm, the door width should be 800 to 850 mm.
The figure show in［ ］is for FAD-44L
Gas spring x 1 Handle x 1 Pile seal x 1
Screw
Countersunk self-tapping screw 4x20
Countersunk self-tapping screw 4.5x30

Hinge base
Countersunk
head screws
Bearing housing
Upper arm
Stopper
(upper side only)
Shaft
Lower arm
130
Cabinet inside (height) – 290
As shown in the figure, fix the “Channel rail” to the bottom of
the roof with the supplied countersunk head screws.
Installing channel rail
39
Countersunk head screws
Channel rail
206
Symbols from to shown in the figure indicate
the locations described below.
1 2
Insert the “Support arm square nut” into the “Channel rail”,
and temporarily fix the “Support arm crank bracket” with the
supplied screws as shown in the figure shown on the right
side.
Installing support arm bracket
Insert the “Gas spring square nut” into the
“Channel rail”, and temporarily fix the “Gas
spring holder” with the supplied screws, as
shown in the figure on the right side.
Installing gas spring holder
Gas spring holder square nut
Channel rail
Gas spring holder
Spring washer
Support arm
Gas spring holder
This figure shows installation to the cabinet.
Installing Parts to Cabinet (Wooden Frame)
1
Installing Parts to Roof of Cabinet (Wooden Frame)
Fix the “Hinge base” to the cabinet (wooden frame)
with the supplied screws.
Installing parts to side plate of
cabinet (wooden frame)
Insert the shafts of the “Upper and lower arms” into
the “Bearing housing” as shown in the figure below,
and fix them to the “Hinge bases” with the supplied
countersunk head screws.
Installing upper and lower arms
8
(800)
206
1920[25020]max.
2340[2940]
130
Bearing housing
Hinge base Lower arm
Upper arm (w/ stopper)
Channel rail Support arm
Gas spring holder
Hinge base
Bearing housing
Channel rail
Support arm
crank bracket
Spring washer
Support arm square nut
Support arm
The figure show in［ ］is for FAD-44L

3
Fit the “Arm connecting pipe” to the recess of the “Upper arm”,
and fix it with the supplied screws. Fix the “Arm connecting
pipe” to the “Lower arm” with the “Pipe clamp” and the
supplied screws.
Installing arm connecting pipe
Arm connecting pipe
Upper arm
Flat washer
Arm connecting pipe
Lower arm
Flat washer
Pipe clamp
Cut the “Arm connecting pipe” as shown on the figure below.
Length of arm connecting pipe
Installing Arm Connecting Pipe
2
Upper side Lower side
Pipe clamp
Arm connecting pipe
(800)
Upper arm
(w/ stopper)
2340[2940]
1920[2520]max. 130
Pipe length 1990 max. (resin cap is not included)
Lower arm
Pipe length = Cabinet inside height – 350
Resin cap
Resin cap
If the pipe is cut, insert the resin
caps again.
The figure show in［ ］is for FAD-44L

4
Upper arm
(w/ stopper)
Gas spring holder
(800)
Installing Gas Spring
3

Fully screw the “Screw pin” into the tapped hole on the
top face of the “Upper arm”. (Use a wrench (10).)
Set the “Gas spring” to the “Screw pin” as shown in the
figure on the right side.
Installing the gas spring (arm side)
5 6
Fix the “Positioning unit” to the back of the door with the supplied
screws so that the mark can be seen as below.
Fixing positioning unit
Attach “Pile seal” to the (edge of the door) shown as below.
Attaching pile seal
Positioning unit
Pile seal
Back of the door
Install the handle to the
front of the door.
Installing the handle
Handle
Use binds or truss M8
screws appropriate for
the thickness of the door.
(Thickness of door
+ 5 mm or more)
Front face of door
E-ring
Spring washer
Upper arm
Screw pin
Flat washer
Gas spring
Ceiling
Floor surface
Working dimensional drawing of door
Back face of door
Reference of arm
hinged side
Cabinet inside
Mounting hole for handle 2-*9, through hole
Prepared hole for 4.5
self-tapping screw, 20 pos.
59
30
188946
Overlaying allowance (25)
Overlaying
allowance (25)
Cabinet width (from 800 to 750)
70 Cabinet height – 490 70
36 685
110 378
110
53
Door width = (including right and left overlaying allowances)
Door height = Cabinet height + Upper and lower overlaying allowances
20
30
50
170
Cabinet height Overlaying
allowance
Overlaying allowance
Loosen the screw on “Gas spring holder” so that the
holder can be moved.
Move the arm to the stopper of “Upper arm” until it
contacts with the end of cabinet (open position), move
the “Gas spring holder” along the rail, and install the gas
spring to the screw pin as below.
Installing the gas spring (roof side)
Fixing screw
Gas spring holder
Channel rail
Gas spring
Flat washer
E-ring
Tighten the screw on gas spring holder while the stopper
of the “Upper arm” is coming in contact with the end of
cabinet.
Tightening gas spring holder
Stopper
Open position
Return the upper arm in close position, and attach the
clear cushion rubber to the center of the “Stopper of
upper arm” as the drawing.
Attaching clear cushion rubber
Upper arm stopper
Upper arm
Clear cushion rubber
Installing Parts to Door
4
The door is not supplied.
Set core material of which strength is enough for secure tightening of self-
tapping screws to the locations that parts are to be installed.
CAUTION
Dimensions in lateral direction are determined with the (width) of the cabinet (wooden frame) regarded as the
reference position. If the door end face is regarded as the reference position, add the overlaying allowance.
CAUTION
Be sure to install the handle to
the location closer to the hinge
than the center of the door.
CAUTION
The figure show in［ ］is for FAD-44L

7
Support arm
Positioning unit
Pipe clamp
Positioning unit
Arm connecting pipe
Upper arm
(w/ stopper)
Lower arm
Back face of door
Installing Door
5

When the door is completely closed, fix the “Support arm L-type
bracket” to the door with the supplied screws.
Fixing support arm
Tighten the fixing screw A, and fix the “Support arm crank
bracket”.
Fixing bracket
Loosen the fixing screw A so that the “Support arm crank
bracket” is slid along the groove of the “Channel rail”.
Loosing bracket
While keeping the door closed with no gap between the door
and cabinet (wooden frame), loosen the “Hexagon socket head
cap screws” fixing the “Pipe clamp” attached to the lower arm,
and retighten them.
If there is any gap, adjust it by referring to the following
instructions on the adjustment and figures on the right side.
Adjusting the gap between cabinet (wooden frame) and door
8 9
When the door position is required to adjust, be sure to loosen the fixing screw A first so that the bracket can be slid.
After adjustment is complete, fix the “Support arm crank bracket”.
●If there is any gap between the “Cabinet” and the upper side
of the door, be sure to loosen the fixing screw A at first, and
tighten the “Door close positioning screw C”. Then, retighten
the fixing screw A for re-adjustment.
Connect the upper and lower arms to the “Positioning unit”.
Insert hexagon head bolt with flat washer, then screw it by
hexagon nut.
Connecting upper and lower arms to positioning unit
Hexagon head bolt for connecting
Flat washer
Arm
Positioning unit
Self-tapping screw
Hexagon nut
Adjust the vertical and horizontal positions after closing the
door completely.
Horizontal adjusting: Turn the screw A of the “Door positioning unit”
clockwise. Then, the door is moved leftward
when it is seen from the back of the door. It is
moved rightward when the screw A is turned
counterclockwise.
Vertical adjusting: Turn the connecting hexagon head bolt clockwise.
Then, the door is raised. It can be lowered
when it is turned counterclockwise.
Vertical and horizontal positioning of door
Turn clockwise
Adjustment of door
Turn clockwise
Connecting hexagon head bolt Arm
Door Horizontal adjustment
Door
Vertical adjustment
Door positioning unit
Tighten this hexagon nut after
vertical adjustment is complete.
When performing horizontal
adjustment, turn them once
to slacken them.
After adjustment is complete,
tighten them.
Screw A
Gap is not allowed
●If there is any gap between the “Cabinet” and the lower side
of the door, adjust the upper “Door close positioning screw B”
in a similar manner to the above.
Bottom of roof
Back of door
Support arm crank bracket
Channel rail
Fixing screw A
Support arm L-type bracket
Upper arm
Arm connecting pipe
Door close position
adjuster screw B, C
B
C
Fixing screw A
Lower arm
Hexagon socket head
cap screw
Arm connecting pipe
Pipe clamp
For both the upper and lower arms, gap should not be allowed between
the head of the hexagon head bolt and the flat washer. If there is any gap,
turn the hexagon head bolt clockwise to eliminate the gap so that the
weight of the door is received by the upper and lower arms uniformly.
CAUTION