Lamp FD30-F User manual

1
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FD30-F FOLDING DOOR SYSTEM Installation Manual
(Pivot folding, Center hinge surface mount) Part No.FD30FWP
Thank you for selecting our product. Before starting installation, please read this manual thoroughly to ensure correct installation.
Please keep this manual at hand for future reference.
SPECIFICATIONS
●
This product is parts set for folding door system for cabinets.
●The upper pivot has a red line to judge if the door height is
proper or not.
●
Easy door installation and adjustment.
Max.Door width 450mm
Max.Door height 2400mm
Min.Door thickness 28mm
Max.Door weight 15kg/door
Height adjustable range 3mm upward
WARNING:
Thissymbol denoteswhat must be done.
Thissymbol denotesprohibited action. 
If these warningsare not followed, it may result in death or seriousinjury.
Caution:
If these cautionsare not followed, it may result in injury or damage. 
This (sliding door system) should be installed by an experienced person who has correct knowledge. If the system is not
installed correctly, the door will not operate smoothly, and or may cause injury.
It is necessary to manufacture the frame with sufficient strength so it endures the weight of the door and impact shocks
upon opening/closing the door. A frame with poor strength might result in improper and slower movement of the door. In
the worst case, the door might drop down and cause injury.
Do not try to use this product for any other purposes other than originally intended for. Do not use the parts for applications
that are out of specication.
Do not disassemble nor modify any parts than those described in this document.
Make sure to follow the designated measurements and specications as well as horizontal and verticals angles. Make sure
that the frame is not warped, since it may affect the movement of the door.
If cutting any parts, make sure to remove any burr before installation. Also check the upper rail for any left-over burr or
scrap and remove these.
This folding door system is a part for furniture ttings. After installation, make sure to test the nished product thoroughly to
ensure that it is well-functioning and safe.
Make sure to test the screws for slack at regular intervals (one month from rst usage, half year and then one time every
year is recommended).
ABOUT THE PRODUCT
FOR YOUR SAFETY WORK AND OPERATION

2
Storage space
Storage space
Storage space
Storage space
1.4
10.5
14
11
20
14
11
20
10
1.4
(150)
(150)
25〜35
25〜35
Door A
Reverse face of door A Reverse face of door B
Door B
(Pivot side)
1
3
7
EC
21
D=25〜35
68
8
62
3
25〜35
25〜35
When operating door:
Approx.116
18.5+0
-0.5
Upper Rail(Surface mount) Upper Rail(Recessed)
0
20 (Height adjustment range)
+3
0
10 (Height adjustment range)
+3
φ12
φ22
338
Door reverse face
φ12
φ22
338
φ12φ12
φ22φ22
538
38
Door A Dimension Door B Dimension
3
Door reverse face
No. ①②③④⑤⑥ ⑦
Name Upper pivot Bottom pin Guide pin Pivot insert Jig Spanner Pivot Bracket Center hinge
(Surface mount, Angle adjustable)
Item No. FD30-FTP FD30-FBP FD30-FGR FD30-FUK FD30-FSP FD30-FSK FD30-CHM
Item
Accessory screw:
Countersunk head tapping screw
3.5×16･･････ 8pcs
2 door lower rail
hanging section fixed
1pc 1pc 2pcs 1pc 1pc 2pcs 3pcs
4 door lower rail
hanging section fixed
2pcs 2pcs 4pcs 1pc 1pc 4pcs 6pcs
No ⑧
Name Guide rail
(Surface mount)
Guide rail
(Recessed mount)
Item No. FD30-FBRM FD30-FBRH
Item
910/3640mm Hole pitch:300mm
Pitch end :30mm
Accessory screw:Countersunk head
tapping screw 3.5×16
2 door lower rail
hanging section fixed
Use 2 (surface mount or recessed)
4 door lower rail
hanging section fixed
Use 2 (surface mount or recessed)
COMPONENT PARTS
INSTALLATION DRAWING (EXAMPLE)
Door opening (when 40mm door thickness, 450mm door width) ■Minimum Dimension between Frame and Door
■DOOR PROCESS DIMENSION
Door
thickness
C = Gap
E = Gap
Door width
300
Door width
350
Door width
400
Door width
450
30 4.0 3.5 3.0 2.7 2.4
35 5.2 4.3 3.7 3.3 3.0
40 6.5 5.2 4.5 4.0 3.6

3
Door clearance:
25-35+side plate
ASSEMBLY (This manual explains assembly of folding door system.)
PREPARATION AND INSTALLATION
1
HANGING THE DOOR
2
1. Cutting the rail
Cut the rail applying a reinforcer to prevent
defotmation of cut section.
2. Preparation before mounting parts
Loosen fix screws on upper and lower
Pivot brackets.
3. Assembly of parts
Taking care for parts direction, insert Pivot
bracket(upper). Temporarily tighten the
screw, mount the rail without dropping
down mounted parts.
Pivot bracket
(Upper)
5. Striking in upper pivot and bottom pin and guide pin
Using a Pivot insert Jig, strike in the upper pivot
to upper part of Door B. Strike in the Bottom pin
to lower part of Door B.
Strike-in guide pin to the holes of upper section
and lower section of the Door A.
Carefully install to prevent breakage of plastic
part.
4. Installing Pivot bracket(bottom)
Taking care for installing direction, insert Pivot
bracket. Mount lower guide rail. Fix Pivot bracket
to correct position.
〔Door B〕
Upper pivot
Bottom pin
〔Door A〕
Guide pin
Pivot insert Jig
6. Installing center hinge
Aligning two doors, fix center hinge with attached
screws. Center of the hinge should be positioned at
approximately 150mm from top of door as well as
bottom of door. Please note that both hinges face
same direction.
Remained hinge should be installed at middle of
upper and lower hinges.
Door fixing
side
Pivot bracket, upper and lower
Guide rail
Pivot bracket
(bottom)
Guide pin
Roller unit(White)
1. Hanging door (Lower section of doors)
Place the end of lower pivot shaft to the hole of Pivot bracket (Door B), as shown. And, insert top
of guide pin (Door A) to the guide rail groove.
Pivot bracket
(bottom)
Door B
Door A
Bottom pin
2. Hanging door (door top)
Pressing the pin of the Upper pivot on Door B insert it in the
hole of Pivot bracket. Fit the guide pin on Door A into the
rail.
Check if the red line on the pivot is hidden or not.
If it is visible, rotate the pivot on the bottom pin to raise the
door.
Guide pin
Guide pin
Upper pivot
Redline

Adjustment screw
Turn the screw counterclockwise (max. 1˚)
Turn the screw clockwise (max: 2˚)
DOOR ADJUSTMENT
3
Pivot bracket,
(upper)
Door Height Adjustment
Adjust Bottom pin Hex. part, using attached
spanner.
Adjusting inclination of door
Loosen fixing screws on Pivot brackets(upper
and bottom). Then retighten all the screws.
Pivot bracket,
(bottom)
Spanner
Bottom pin
Spanner
Adjusting center hinge pin
When door closing has trouble, turn adjustment
screw to adjust center hinge pin.
Final confirmation…Confirm that all screws are securely tightened. And, confirm that all screws are used
without mistake.
PERIODICAL INSPECTION
・Clean inside of rail.
・Check upper space and lower space of the door. If necessary, correct the space.
Trouble Check Solution
Abnormal noise during
operation
Check if door touches adjacent parts. Provide necessary space between door and adjacent objects.
Check inside of upper rail for foreign matter or
aluminum dust.
Remove dust or foreign matter.
Check guide pins for aluminum dust. Lower upper pivot at door top and top end of guide pin. Remove the door. Pull out
the guide pin to remove dust or foreign materials.
Check for loose screws retaining the upper rail. Tighten the screw.
Heavy door operation Door bottom touches the floor. Confirm rail-mount-screws, lower and upper Pivot brackets mount screws, center
hinge pin screws for looseness. Adjust height of door (floor-surface to door bottom to
be 10 mm).In the case of Surface mount type- 20mm)
Check if door touches adjacent parts. Correct door position to avoid contact to other objects.
Adjust position of Pivot brackets.
Check if door is warped. Use the door without warp.
Door does not move. Check rail retaining screws for looseness. Guide pin touches the screw.
Retighten screws to free the guide runner.
TROUBLESHOOTING
2015.050768-2