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  9. LCN COMPACT 6400 Series User manual

LCN COMPACT 6400 Series User manual

*47373709*
47373709
Description
Modular Low Energy Operator
LCN’s 6400 Compact Series Automatic Operator is a modular low energy operator. The 6440 motor gearbox assembly attaches to a
standard LCN 4040XP mechanical closer. The 6440 can be used with a variety of actuators, including touchless to limit contact risks.
When actuated, the motor system drives the pinion of the manual closer to automatically open free-swinging, interior doors.
The 6400 Compact series is the rst of its kind in its ability to automate a mechanical door without the need for removal and replacement
of existing closer hardware. The 6440 motor gearbox assembly can be mounted directly onto an installed 4040XP for full functionality, or
ordered as a full solution with a new 4040XP for new applications.
The solution is ANSI/BHMA A156.19 listed and capable of meeting ADA requirements.
Table of Contents
Description..................................................................................... 1
Replacement Parts & System Components .................................. 2
Pre-Installation Checklist ............................................................... 3
Operator Installation ...................................................................... 3
Wiring............................................................................................. 5
User Interface, Calibration and Factory Reset............................... 6
Operational Checks ....................................................................... 8
Release for Service ....................................................................... 8
Series 6400
Model 6440
LCN COMPACT™
Automatic Operator
Installation Instructions
Customer Service
1-877-671-7011 www.allegion.com/us
Technical Specications
Power Input 2.0A @ 24VDC (Supplied Adapter)
If using other power supply, ensure
voltage is regulated to +/- 10%
Power Output 75mA @ 24VDC (for wireless
receiver)
Maximum Powered
Opening
70° to 110°
Spring Size Compatible with Sizes 2 through 4
(Size 3 default)
Door Weight Up to 185 lb
Door Width 36”
Certications ADA, BHMA A156.19, UL 325, UL
10C, FCC
Features Power Boost, Fire input, Motor
Enable switch
Warranty 2 years
Clearance 3-3/4” (95mm) behind door
required for 90° installation
Digital Experience, Please Read!
For the best installation experience, scan the QR code with your
Smartphone or go to: alle.co/6400install
This will give you access to specialized interactive installation
instructions as well as specic product information
WARNING
Warnings indicate potentially hazardous
conditions, which if not avoided or corrected,
may cause death or serious injury.
CAUTION
Cautions indicate potentially hazardous
conditions, which if not avoided or corrected,
may cause minor or moderate injury. Cautions
may also warn against unsafe practices.
NOTICE
Notices indicate a condition that may cause
equipment or property damage only.
2
Kits & Replacement Parts
MODULE KIT MODULE & CLOSER KIT MODULE & BATTERY
ACTUATOR KIT
MODULE & HARDWIRED
ACTUATOR KIT
6440 6440XP 6440-2210 6440-3813W
Replacement Parts
MODULE MOUNTING
PLATE
DOOR
LOOP
WALL
ADAPTER
COVER SCREW
BAG
I/O
BLOCK
COVER
INSERT
W/SWITCH
AND
HARNESS
ASSEMBLY
6440-MD 6440-10 6400-459 6400-470 6440-72 6400-20 6400-441 6440-54B
NOTICE
#3 Phillips screwdriver required for all module
fasteners
CAUTION
Be sure to install all Safety, Tra󰀩c Control, and
Instruction Labels onto the door, as required.
WARNING
Always disconnect main power or disable motor
via switch prior to servicing or cleaning.
CAUTION
Do not modify product in any manner including
physical addition of non-approved accessories.
Consult LCN Factory Support for inquiries.
CAUTION
This operator is for indoor use only.
CAUTION
Use only LCN supplied fasteners and do
not reuse fasteners.
3
1 Closer Orientation
1a This unit is usable with multiple closer congurations.
Pull side orientation is shown in these instructions.
See digital instruction for other orientations if
neccessary.
Parallel arm (PA)
Top jamb (TJ)
Pull side
If your kit includes closer see Installation Instructions included
with device. Refer to the appropriate dimensional mounting
template for closer and arm mounting locations. Install closer per
appropriate instructions before going to the next step.
2 Pre-Installation checklist:
• Inspect closer installation. Ensure the closer body is an LCN
4040XP or 4041, a Regular arm has been installed, and the closer
has been installed according to one of the mounting templates.
• Check closer spring settings using the Green Dial. Set spring
to Size 2, 3, or 4 as required. If higher closing forces are
required, Power Boost may be enabled on the 6440 to provide
additional closing force.
• Open the door manually and allow the closer to close the door.
Ensure the door opens and closes smoothly. Adjust hydraulic
valves for desired closing speed, if necessary.
• Inspect all fasteners on the 4040XP and ensure all are secure.
3 Remove existing cover and clip (will not be reused).
4 If closer is not installed with Through Bolts, reinstall
closer using provided bolts and machine screws.
4a Operation as an auto-operator will cause additional
stress on closer mounting. More secure mounting bolts
are included for use.
5 Replace pinion screw with more secure screw and
washer provided.
Torque spec:
100 lbf-in min.
6 Install mounting plate.
Torque spec:
30 lbf-in min.
6a Ensure that side of plate with
mounting holes is ush with door.
4
7 Push end of door loop into hook until it snaps in place.
LNote: door loop not used in top jamb mounted closer
7a Hook door loop to module on end closest to hinges
and on side toward door face.
8 Install gearbox using screws provided. Ensure gearbox
sits ush with the mounting plate and closer body.
Torque spec:
30 lbf-in min.
Ensure that the pinion is fully engaged and the module touching
the plate before installing the screws. IMPORTANT: Do not force
module onto pinion or use screws to draw module to plate.
LTIP: open door slightly to rotate closer pinion to aid
alignment of hex coupler.
8a Ensure gearbox is ush with mounting plate and
closer.
9 Snap motor enable switch assembly onto closer spring
tube so it will line up with opening in cover.
10 If using wireless actuators, attach receiver inside cover
area using supplied adhesive strip.
5
11 Route wiring through door loop.
11a Route wires for power and if used, also route wires for
wired actuator and re system. Leave enough wire to
allow for exing and freedom to connect to the device.
11b 30 feet of power wire is included with unit, trim excess
before connecting.
12 Attach other end of door loop to frame or wall.
12a Use appropriate endcap for thru frame or surface wiring.
Surface
Power
Thru Frame
or Wall Power
or
OR
3/8"
Drill 7/64"holes
for #6 self-tapping
screws - 2 places
1 ¼ ± ½" Ref.
located from edge
of frame face
13/16"
13/32"
Drill 5/16" hole
(through-frame
wiring only)
DOOR FRAME
Parallel Arm
8 ½ ± ½"
Ref.
Pull Side
6 ½ ± ½"
Ref.
DOOR
LFor surface wire run, conduit to be supplied by installer.
LFor PA application, attachment to adjacent (door direction)
frame face is recommended.
LFor Pull Side drywall fastening, ensure appropriate anchors
are utilized or a󰀩x to blank wall plate for secure fastening.
13 Connect wiring to terminal block for power, motor
enable switch, actuator and re options.
LSee appropriate wiring diagram below.
13a For ease of connection, remove terminal block before
connecting wires.
24V IN 1
GND 2
24V OUT 3
COMMON 4
ACTUATE 5
COMMON 6
COMMON 7
ENABLE SW 8
FIRE 9
LTIP: to remove terminal block easier pull one side rst.
13b Use small athead screwdriver to lock wires into
terminal. Note, after locking wires into terminal block,
gently tug them to ensure they are secure.
13c If no re system is installed, you MUST use the
included Fire Jumper and install across the 6 and 9
terminal positions. See below for wiring diagrams.
6
14 Typical Wiring diagrams
14a Diagram 1 - Powered via 24VDC power supply or wall
adapter, wireless receiver (powered by pin 3, actuate
at pin 5), re jumper, motor enable switch.
24V IN 1
GND 2
24V OUT 3
COMMON 4
ACTUATE 5
COMMON 6
COMMON 7
ENABLE SW 8
FIRE 9 Fire Jumper
Motor
Enable
Switch
Wall Adapter
or 24VDC
Power Supply
Terminal Block
Wireless
Receiver
–
+
NC
C
NO
–
+
14b Diagram 2 - Powered via 24VDC power supply or wall
adapter, wireless receiver, re system, motor enable switch.
Fire Alarm
Relay Contact
Motor
Enable
Switch
Wireless
Receiver
–
+
NC
C
C
NO
NC
NO
–
+
24V IN 1
GND 2
24V OUT 3
COMMON 4
ACTUATE 5
COMMON 6
COMMON 7
ENABLE SW 8
FIRE 9
Terminal Block
Wall Adapter
or 24VDC
Power Supply
NOTICE
Wire either the Fire Jumper or a
NC re system, NOT BOTH
15 When using wall adapter connect wiring as shown in
Typical Wiring Diagrams.
15a For wall adapter ensure wires pass through stress
relief slots.
15b Remove wall plate screw and use security screw to
secure adapter to outlet plate.
WARNING
Power wires are live once plugged into wall
outlet, disconnect power source before
servicing any power connections.
16 Calibration, User Interface, and Factory Reset
16a To access the user interface, remove black user interface
cover on unit.
16b To Perform Calibration or Recalibration
1. Manually open door and allow to close under control of
the closer. Verify desired closing speed and adjust closer if
necessary.
2. With door fully closed, press Cal button 2 times. You will hear
a double beep and the Cal LED will start Blinking Blue to
indicate that you are in calibration mode.
3. Open the door to the preferred full open position. This position
should between 70 and 110 degrees, and at least 0.5 inches
away from a wall or other physical stop. Hold the door still at
this preferred full open position for 2 seconds, until you hear
a conrmation beep. The Cal LED will turn Solid Blue with
successful calibration, and calibration mode is exited.
LNote: Calibration mode is also exited upon an unsuccessful
(out of range) calibration attempt, after a 30 second timeout,
or if the Cal button is pressed a third time. In these cases,
the preferred full open position will revert back to its
previous setting.
LNote: User settings cannot be changed until door is
calibrated.
LNote: If the Power Boost setting is toggled from ON to
OFF, the calibration process should be redone.
7
16c User Interface
If power is
connected
and voltage in
proper range
Solid Blue =“ON”
Blinking Blue =
See troubleshooting
section
Solid Red = Uncalibrated
Solid Blue = Calibrated
Blinking Blue = Calibration
in progress
If actuator is connected
and activated
Blue LED = “ON”
If fire signal detected
Blue LED = “ON”
Solid Red or
Blinking Red =
See
troubleshooting
section
Set door
opening speed.
(5 available)
L, L/M, M, M/H, H
LED "OFF" = Power Boost disabled
LED "ON" = Power Boost enabled
LED“OFF” = 1 sec
Hold open
LED“ON” = 5 sec
Hold open
16d To Perform FDR (Factory Default Reset)
To reset the unit to its factory default settings, press and hold the
Cal button for 7 seconds. The unit must NOT be in calibration
mode. Upon successful FDR, the startup LED and buzzer
sequence will be played.
17 Operational Checks
17a After completing the calibration ensure the Pwr and
Cal LEDs are Solid Blue and the Actuate and Fire
LEDs are OFF.
17b Toggle Motor Enable Switch to “ON” (“Enable”)
position.
17c Actuate door. Measure the opening and closing
times and forces to ensure they conform to BHMA
requirements. Table below lists the maximum door
opening speeds specied by ANSI 156.19 for Low -
Energy Door Operators.
Maximum Door
Weight in Pounds
Fastest Opening Time 0 to 80
36” Door Width
100 lbs. 3.0 sec
125 lbs. 3.5 sec
150 lbs. 3.5 sec
185 lbs. 4.0 sec
If necessary, change Opening Speed in the User
Interface section as appropriate to increase or
decrease the opening time. If necessary, adjust the
hydraulic valves to increase or decrease the closing
time.
17d Test re system, if applicable, and ensure the door.
may not actuate if a re signal is active. Does not
apply if using the Fire Jumper
17e Manually open the door and ensure the door opens
smoothly and closes completely.
17f Double-check that all fasteners have been tightened
and that all connections are secure.
17g Put user interface cover back on.
LNOTE: Repeat this section periodically as part of your
facility’s preventive maintenance plan.
18 Fasten the cover onto the unit.
18a Ensure that door loop or wires pass through the
opening on opposite side of cover.
19 Troubleshooting
19a ISSUE: The door does not open at all.
• Verify that the Power LED is Solid Blue. If the Power LED is
OFF, this indicates that the unit is not receiving power. Please
verify the power source.
• Verify that the Actuate LED turns Solid Blue when attempting
to actuate. This LED will light up when an actuation signal
is received. If it is not lighting, please check your actuation
system to be sure that it is connected properly and fully
functional.
• If three beeps sound when attempting actuation, verify the
following:
- Cal LED is Solid Blue. If the LED is Solid Red, please re-
calibrate the unit.
- The Motor Enable Switch is toggled to “ON” (“Enable”). If
the motor drive has been disabled by the switch, the motor
© Allegion 2021
Printed in U.S.A.
47373709 Rev. 06/21-a
will not run.
- The Fire LED is OFF. If the Fire LED is Solid Blue, this
indicates that the unit is receiving a disabling signal from
the existing re system. If the jumper is being utilized, then
please verify that the jumper is properly installed.
- The Power LED is Solid Blue. If the Power LED is
Blinking Blue, then the supply power has been detected
as out of range. In this case, the Error LED will also blink.
Please verify the power source.
- The Error LED is OFF. The Error LED will be Blinking Red
when the module has detected a recoverable motor fault
condition. This will often resolve if the module is power
cycled and re-calibrated. If that does not resolve the issue,
or if the Error LED is Solid Red, please contact customer
service.
- Verify that the door isn’t being prevented from movement
by some sort of physical obstruction or mechanical binding.
This could include a previously existing latching mechanism
that is not supported by the 6440 product.
19b ISSUE: The door opens too slowly or does not open
fully.
• The 6440 will attempt a learning cycle if it has recently
experienced a power loss. During this cycle, the L speed LED
will be Blinking Blue, and the door will open slowly to check
for obstructions. After successful completion, the door will
return to the previously calibrated speed setting. If the module
appears to be unable to complete this learning cycle, a re-
calibration will resolve the issue.
• The door speed may need to be increased. If the low speed
is not due to a learning cycle, there are several methods for
increasing door speed. Please check the following:
- The user selected speed can be increased all the way to
the H setting.
- The closer’s spring setting can be decreased using the
closer’s adjustment tool.
- The closer’s hydraulic backcheck can be adjusted using the
closer’s adjustment tool.
• Verify that there are no hidden obstructions preventing the door
from mechanically operating.
• If there are no obstructions and increasing the door speed
does not resolve the issue, please attempt a re-calibration.
19c ISSUE: The door closes too slowly or does not close
all the way.
• Verify that the closer is adjusted properly. The spring settings
or hydraulic settings may need to be adjusted using the
closer’s adjustment tool in order to ensure a full closure.
• Verify that there are no hidden obstructions preventing the door
from mechanically operating.
• Consider enabling power boost if it is not already. Power boost
helps overcome natural resistance close to the latch and may
be utilized to ensure a full closure.
LFor any other operational issues, please call customer
support.
20 Release for Service
20a Verify components are in place and under the cover.
Do not operate unit without the cover.
20b Remove all tools, installation equipment and debris
from the vicinity of the door.
20c MANDATORY: Install required Low Energy Operator
labels onto the door, as required. Failure to do this will
leave the INSTALLER LIABLE for any accidents that
occur.
20d Give verbal instruction on how to properly operate the
door to the owner or person in charge.
20e Give verbal instruction to the owner or person in
charge on periodic inspection of the door for the
following:
• Occasional damage
• Developing problems
• Minor preventative maintenance
20f Provide the owner or person in charge with a contact
name and phone number to call for future service and
maintenance.
20g Leave these printed instructions with the owner or
person in charge.
Customer Service
1-877-671-7011 www.allegion.com/us
Additional Notes: Revision History Revision Description:
A > Updated artwork
1. None A B C D J K
xxxxxx
Material
White Paper
Edited By Approved By EC Number Release Date
D. Rollison M. Roberts xxxxxx 06-23-21
Notes
1. printed two sides
2. printed black
3. tolerance ± .13
4. 8-page saddle-stitched booklet
5. drawings not to scale
Title
LCN COMPACT™ Automatic Operator Installation Instructions
Creation Date
06-23-21
Number
47373709
Revision
A
Created By
N/A Activity
3899 Hancock Expwy
Security, CO 80911 © Allegion 2021Software: InDesign CS6
4.25
11.000
FRONT
8.500
11.000
BEGINNING SHEET FOLDED SHEET
Front

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