Leer PACE EDWARDS ULTRAGROOVE ELECTRIC User manual

0
ENGLISHFRANÇAISESPAÑOL
ULTRAGROOVE
ELECTRIC™
FORD F150
KEF6-2006
RETRACTABLE TONNEAU COVERS
INSTALLATION INSTRUCTIONS
COUVRE-CAISSE RÉTRACTABLES
NOTICE D’INSTALLATION
CUBIERTAS DE LONA RETRÁCTILES
INSTRUCCIONES DE INSTALACIÓN

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ENGLISH
TABLE OF CONTENTS
KEEP THESE INSTALLATION INSTRUCTIONS IN A CONVENIENT LOCATION
FOR FUTURE REFERENCE
Tools Required for Assembly............................................................................................................................3
Before You Start..................................................................................................................................................3
Canister Drain Hole Locations.........................................................................................................................3
1 Remove From Packaging ........................................................................................................................3
Packaging Contents.................................................................................................................................4
2 Install Wiring Harness..............................................................................................................................5
3 Positioning Canister .................................................................................................................................5
4 Installing Rails ........................................................................................................................................ 6-7
5 Installing the Top Cover...........................................................................................................................8
6 Installing the Clamp Extensions.............................................................................................................9
7 Installing the Clamps............................................................................................................................. 10
8 Installing Kickstands.............................................................................................................................. 11
9 Installing Tailgate Drain tubes ............................................................................................................. 12
10 Installing Canister Drain tubes............................................................................................................ 12
11 Lubricating and Placing the Sweep Seals ....................................................................................... 13
12 Connecting the Electronics ................................................................................................................. 13
13 Release Handle Instructions................................................................................................................ 13
Maintenance...................................................................................................................................................... 14
Warranty Statement ........................................................................................................................................ 15

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ENGLISH
STEP 1: REMOVE FROM PACKAGING AND REVIEW CONTENTS
A complete unit will consist of one canister box (marked box 1 of 2) and one rail box (marked box 2 of 2).
Remove the Top Cover, Canister, Clamp pack, Hardware pack, Foam, Clamp Extensions and Drain Tubes
from the Canister box. Remove the rails from the rail box (see caution below). Perform a quick inventory of
the packaging contents to ensure all parts are there. Using the 3/8” wrench or socket, remove the 2 bolts
holding the plywood packaging supports on the ends of the canister. Discard plywood packaging supports
and bolts.
TO AVOID SCRATCHING THE SURFACE OF THE RAILS, DO NOT SLIDE THEM OUT
OF THE END OF THE BOX. OPEN THE BOX ALONG THE LENGTH, USE PLIERS TO
PULL THE STAPLES, LIFT THE RAIL OUT. DO NOT USE A KNIFE TO CUT THE BOX.
TOOLS REQUIRED
FOR ASSEMBLY
Tape
Measure
#2 Phillips
Screwdriver
Side Cut
or Needle
Nose Pliers
Utility
Knife
Masking
Tape
5/32”
Allen
Wrench
3/8”
Wrench
7/16” Socket
Torque
Wrench
CANISTER DRAIN HOLE
LOCATIONS:
This tonneau cover is designed to carry rainwater
from the cover into the canister and then out
through the drains. You will need to remove
the standard OE plastic/rubber access
ports that cover the drain tube holes and
replace with the given Drain Plugs that
are provided in your kit. This will need
to be done before installing the cover.
Drain Tube Holes
Note: Driver side/Passenger
side specific. Drain Holes located
to the outside of the bed.
Drain Plugs
Driver
Side
Passenger
Side
BEFORE YOU START!
Read instructions carefully and watch the installation video
before you start. You may use QR Code or go to
https://www.pace-edwards.com/F150-ultragroove
for the installation video and other helpful material. SCAN ME

ENGLISH
4
HARDWARE PACK INCLUDES:
Clamp
Extensions
Top Cover
Foam
Canister
Drain
Tubes
Tailgate
Drain
Tubes
Clamp
Pack
Hardware
Pack
Rails (Left and right) –
in separate box from
canister
Complete
Canister
Assembly
Top
Cover
Complete
Canister
Assembly
Top Cover
Canister Drain
Tubes
Clamp Pack
Hardware
Pack
Clamp
Extensions
Tailgate Drain
Tubes
Rails (Leftand
Right)-inseparate
box from canister
Top Cover
Foam
Sill Filler
PACKAGING CONTENTS:
Wire
Harness x1
Zip Ties
x5
CLAMP PACK INCLUDES:
1/4-20x5/8”
Rail Screw x2
1/4” Flat
Washer x2
1/4”Lock
Washer x2
Black TopCover
Screw x2
6 Ft. of Foam
Installation
Tool x1
Short Clamp
Grips x4
Pivot
Arms
x4
Bolts x4
Kick Stands x2
FIG. 10B
1/4-20 x 5/8”
Rail Screw x2
1/4” Flat
Washer x2
1/4”Lock
Washer x2
Black TopCover
Screw x2
6 Ft. of Foam
Installation
Tool x1
Kick Stands x2
Short Clamp
Grips x4
Pivot
Arms
x4 Bolts x4
Key fobs are located here
Key
Fobs
Protectant
Wipes
Drain Plugs
Driver
Side Passenger Side

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ENGLISH
Hardware Used:
Wire Harness x1
Zip Ties x5
Elevating
Objects
Canister needs to be
high enough to have
rail install clearance
FIG. 3A
STEP 2: INSTALL WIRING HARNESS
STEP 3: POSITIONING CANISTER
• If installing the product on your own, place the Canister in truck bed just behind the cab and center it
from side to side. You will need to place the canister on elevating objects, such as the box the canister
came in or 5 gallon buckets.
(If you have someone to help, you can jump to step 5 and install
the assembled canister and rails on the truck.)
Note: Ensuring that the canister is centered in the bed will help
assemble the rails to the canister in the next step.
• From inside the truck bed, push the long wire harness end without the
plug through the stake pocket on the drivers side of the truck and out the
underside of the truck bed box.
• Leave approximately one foot of slack inside the box for mounting the
electronics.
• Route the wire harness under the truck, and to the battery in the engine
compartment.
• Attach the fuse holder to the end of the RED/positive wire.
(Do not attach to the battery yet.)
• Secure the harness with zip ties provided after slack from the canister
had been taken out.
Hardware Used:
Wire Harnessx1
Zip Ties x5
Elevating
Objects
Canister needstobe
high enough to have
rail install clearance
FIG. 4A
HARDWARE
USED:
Hardware Used:
Wire Harnessx1
Zip Ties x5
Elevating
Objects
Canister needstobe
high enough to have
rail install clearance
FIG. 4A

ENGLISH
6
Left Rail
Right Rail
Tailgate EndCab End
HARDWARE
USED:
1/4-20 X 5/8” Rail
Screw x2
1/4” Flat
Washer x2
1/4” Lock
Washer x2
FIG. 4A
FIG. 4B
Canister
Flange
Lead Rib
Flange
Canister
Stop
FIG. 4B
Pull Out
STEP 4: INSTALLING RAILS
Left Rail
Right Rail
Tailgate EndCab End
HARDWARE
USED:
1/4-20 X5/8” Rail
Screw x2
1/4” Flat
Washer x2
1/4” Lock
Washer x2
FIG. 5A
FIG. 4B
Canister
Flange
Lead Rib
Flange
Canister
Stop
FIG. 5B
Pull Out
HARDWARE
USED:
Figure 4B shows that
the lead rib needs to be
pulled out toward the
tail gate. Now hook the
rail into the rail guide
and roll it down making
sure to not get the
sweep seal folded
back into the rail
(FIG 4C).
• First, make sure that the Lead Rib Flange is in pulled toward the tailgate enough
to clear the Canister Flange
and Canister Stop (FIG 4B).
• Remove the protective paper from the foam on the underside of the Rail flanges.
This is for packaging purposes only.
• Next identify the left and right side rails (FIG 4A). The rail flange and foam towards
the outside of the truck bed.
Hook Rail
feature
into Rail
Guide here
Sweep Seal
FIG. 4C
Lead Rib Notch
Left Rail
Right Rail
Tailgate EndCab End
HARDWARE
USED:
1/4-20 X 5/8” Rail
Screw x2
1/4” Flat
Washer x2
1/4” Lock
Washer x2
FIG. 4A
FIG. 4B
Canister
Flange
Lead Rib
Flange
Canister
Stop
FIG. 4B
Pull Out

ENGLISH
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ENGLISH
FIG. 5F
Rail Guide
Rail
Lead Rib
threaded into
rail
FIG. 4G
Cab Cap
Left RailFlat Washer
Lock Washer
FIG. 4H
Rail Screw
FIG. 4E
• Then you can thread the Lead Rib into the rail and push the rail forward to the end of the canister
(FIG 4E & 4F). If you have difficulty threading the Lead Rib into the rail, you can gently lift up on the lead
rib with your left hand, while pushing the rail forward with your right. Next, push the cab caps into the front
of the rails (FIG 4G). Finally secure the rail to the canister with the Rail Screws provided with flat washer
and lock washer (FIG 4H).
FIG. 5F
Rail Guide
Rail
Lead Rib
threaded into
rail
FIG. 4G
Cab Cap
Left RailFlat Washer
Lock Washer
FIG. 4H
Rail Screw
FIG. 4E
FIG. 5F
Rail Guide
Rail
Lead Rib
threaded into
rail
FIG. 4G
Cab Cap
Left RailFlat Washer
Lock Washer
FIG. 4H
Rail Screw
FIG. 4E
FIG. 4F
STEP 4: INSTALLING RAILS
CONTINUED

ENGLISH
8
FIG. 5A
B
lack Top Cover
Screw x2
6 Ft. of Foam
Installation
Tool x1
FIG. 5C
Tailgate
Bottom Cap
Tailgate
Cap Seal
BR Gauge
Tailgate Seal
Gauge
FIG. 5B
FIG. 5E
Foam
Rail
Top Cover
FIG. 5A
FIG. 5F
FIG. 5A
Black Top Cover
Screw x2
6 Ft. of Foam
Installation
Tool x1
FIG. 5C
Tailgate
Bottom Cap
Tailgate
Cap Seal
BR Gauge
Tailgate Seal
Gauge
FIG. 5B
FIG. 5E
Foam
Rail
Top Cover
FIG. 5A
FIG. 5F
FIG. 5A
B
lack Top Cover
Screw x2
6 Ft. of Foam
Installation
Tool x1
FIG. 5C
Tailgate
Bottom Cap
Tailgate
Cap Seal
BR Gauge
Tailgate Seal
Gauge
FIG. 5B
FIG. 5E
Foam
Rail
Top Cover
FIG. 5A
FIG. 5F
FIG. 5A
Black Top Cover
Screw x2
6 Ft. of Foam
Installation
Tool x1
FIG. 5C
Tailgate
Bottom Cap
Tailgate
Cap Seal
BR Gauge
Tailgate Seal
Gauge
FIG. 5B
FIG. 5E
Foam
Rail
Top Cover
FIG. 5A
FIG. 5F
REMOVE THE PROTECTANT WIPE THAT IS ADHERED TO THE
UNDERSIDE OF THE TOPCOVER AND SET IT ASIDE FOR STEP 11.
• Shut the tailgate and pull the rails back until the tailgate cap seals have good
engagement with your tailgate. A good way to check for proper engagement is
to make sure the bottom cap and tailgate have 1/4” gap (FIG 5A).
STEP 5: INSTALLING THE TOP COVER
• Another way to set the tailgate cap seals is to use the Tailgate Seal Gauge
as shown in figure 5B & 5C. You should be able to just slide the Tailgate Seal
Gauge in between the Tailgate Cap Seal and the Bottom Cap.
WARNING: Proper tailgate cap seal engagement is important for
getting the best possible water resistance out of your cover!
• Next, mark where the front of the rails sit and mark this position with masking
tape, this will be a guide for placing your foam (FIG 5D). Now pull the cover
back until there is room to apply the foam. Lay the foam on the front sill of the
truck from rail to rail, trimming the excess with a utility knife (FIG 5E).
• Now scoot the rails and canister back on the foam and double check that your tailgate seal engagement
is good. You can now install your top cover with the two screws provided, while making sure it aligns with
the front of your rails (FIG 5F).
WARNING: Proper top cover foam installation is important for getting the best possible
water resistance out of your cover!
FIG. 5A
Black T
op Cover
Screw x2
6 Ft. of Foam
Installation
Tool x1
FIG. 6C
Tailgate
Bottom Cap
Tailgate
Cap Seal
BR Gauge
Tailgate Seal
Gauge
FIG. 6B
FIG. 6E
Foam
Rail
Top Cover
FIG. 6A
FIG. 6F
HARDWARE
USED:
FIG. 5D

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ENGLISHENGLISH
CAB END
FIG. 6E
Tighten set screw when clamp
extension lines up with the end of
the clamp relief.Set Screw Access
FIG. 6F
FIG. 6D
Rail
Clamp
Rail
Set Screw
TAILGATE END
Clamp
Outside of
Truck Bed
Rail
Set Screw
Shim Bracket
Shim
FIG. 6B
FIG. 6C
First
Hook on
Roll up and Slide
onto inside groove
Inside
Groove
FL
FIG. 6A BL
BR
FR
Clamp
Shim
CAB END
FIG. 6E
Tighten set screw when clamp
extension lines up with the end of
the clamp relief.Set Screw Access
FIG. 6F
FIG. 6D
Rail
Clamp
Rail
Set Screw
TAILGATE END
Clamp
Outside of
Truck Bed
Rail
Set Screw
Shim Bracket
Shim
FIG. 6B
FIG. 6C
First
Hook on
Roll up and Slide
onto inside groove
Inside
Groove
FL
FIG. 6A BL
BR
FR
Clamp
Shim
STEP 6: INSTALLING THE CLAMP EXTENSIONS
• Slide the clamp extensions
on the tailgate and cab
end of each rail as pictured
in Figure 6A-6E. Each
clamp extension is labeled
for front left (FL), front
right (FR), back left (BL),
and back right (BR). The
extensions go on the
corners shown in figure 6A.
• Next slide the extensions
so they line up flush with
the end of the clamp relief
as shown in Figure 6F
and tighten with a 5/32”
Allen Wrench. If you have
trouble sliding on the clamp
extension, make sure your
set screw is not sticking
out the top of the clamp
extension.
CAB END
FIG. 6E
Tighten set screw when clamp
extension lines up with the end of
the clamp relief.Set Screw Access
FIG. 6F
FIG. 6D
Rail
Clamp
Rail
Set Screw
TAILGATE END
Clamp
Outside of
Truck Bed
Rail
Set Screw
Shim Bracket
Shim
FIG. 6B
FIG. 6C
First
Hook on
Roll up and Slide
onto inside groove
Inside
Groove
FL
FIG. 6A BL
BR
FR
Clamp
Shim
INCORRECT
CAB END
FIG. 6E
Tighten set screw when clamp
extension lines up with the end of
the clamp relief.Set Screw Access
FIG. 6F
FIG. 6D
Rail
Clamp
Rail
Set Screw
TAILGATE END
Clamp
Outside of
Truck Bed
Rail
Set Screw
Shim Bracket
Shim
FIG. 6B
FIG. 6C
First
Hook on
Roll up and Slide
onto inside groove
Inside
Groove
FL
FIG. 6A BL
BR
FR
Clamp
Shim
CAB END
FIG. 6E
Tighten set screw when clamp
extension lines up with the end of
the clamp relief.Set Screw Access
FIG. 6F
FIG. 6D
Rail
Clamp
Rail
Set Screw
TAILGATE END
Clamp
Outside of
Truck Bed
Rail
Set Screw
Shim Bracket
Shim
FIG. 6B
FIG. 6C
First
Hook on
Roll up and Slide
onto inside groove
Inside
Groove
FL
FIG. 6A BL
BR
FR
Clamp
Shim
CAB END
FIG. 6E
Tighten set screw when clamp
extension lines up with the end of
the clamp relief.Set Screw Access
FIG. 6F
FIG. 6D
Rail
Clamp
Rail
Set Screw
TAILGATE END
Clamp
Outside of
Truck Bed
Rail
Set Screw
Shim Bracket
Shim
FIG. 6B
FIG. 6C
First
Hook on
Roll up and Slide
onto inside groove
Inside
Groove
FL
FIG. 6A BL
BR
FR
Clamp
Shim

ENGLISH
10
Rail
Metal
Handle
Stop
FIG. 7F
FIG. 8B
FIG. 8A
Turn-To-Adjust
Knob
PivotFoot
Adjusting
Bolt
Flat
Washer Lock
Washer
Wing Nut
Pivot
Arm
Bolt
Clamp Rail
Grip
Rail
FIG. 7E
FIG. 7D
Kickstand Base
Flipping
Base
Shorter Orientation
Longer Orientation
• Secure the rails to the truck bed by installing two clamp assemblies per rail. Slide the Clamp Grip onto
the Clamp Extension toward the Shim Bracket (FIG 7A and 7B). Then, assemble the rest of the clamp
parts as shown below (FIG 7C and 7D).
• There are 2 CW and 2 CCW back plates in the clamp kit. Named for their rotation direction as viewed
from inside the truck bed. As shown in Fig 7C. Assemble 1 of each back plate on the LH and RH
Rail Assemblies.
• Now tighten your clamp bolts with your Torque Wrench to 70 in-lb (5.9 ft-lb). Finally, check for proper
spacing by measuring between the rails by attempting to insert the BR Gauge in between the rail metal
and the handle stop (FIG 7E and 7F). You can also check the measurement between the rail at the canister
and the tailgate end of the rails. The Clamp Extensions have been pre-installed with brackets and shims
to achieve the proper Between the Rail dimension (BR) when placed on an average factory truck bed.
However, not all truck beds are average dimensionally and some have optional plastic caps or over the
rail spray-in liners.
STEP 7: INSTALLING THE CLAMPS
Note: If there’s any obstruction
with the Pivot Arm, you can
move the bracket forward or
backward. Torque the clamp
bolts to 70 in-lb. (5.9 ft-lb.)
FIG. 7A
FIG. 7B
FIG. 7C
FL
CCW
Back
Plate
FR
CW
Back
Plate
BL
CW
Back
Plate
Tailgate
BR
CCW
Back
Plate
Rail
Metal
Handle
Stop
FIG. 7F
FIG. 8B
FIG. 8A
Turn-To-Adjust
Knob
PivotFoot
Adjusting
Bolt
Flat
Washer Lock
Washer
Wing Nut
Pivot
Arm
Bolt
Clamp Rail
Grip
Rail
FIG. 7E
FIG. 7D
Kickstand Base
Flipping
Base
Shorter Orientation
Longer Orientation
Rail
Metal
Handle
Stop
FIG. 7F
FIG. 8B
FIG. 8A
Turn-To-Adjust
Knob
PivotFoot
Adjusting
Bolt
Flat
Washer Lock
Washer
Wing Nut
Pivot
Arm
Bolt
Clamp Rail
Grip
Rail
FIG. 7E
FIG. 7D
Kickstand Base
Flipping
Base
Shorter Orientation
Longer Orientation
Rail
Metal
Handle
Stop
FIG. 7F
FIG. 8B
FIG. 8A
Turn-To-Adjust
Knob
PivotFoot
Adjusting
Bolt
Flat
Washer Lock
Washer
Wing Nut
Pivot
Arm
Bolt
Clamp Rail
Grip
Rail
FIG. 7E
FIG. 7D
Kickstand Base
Flipping
Base
Shorter Orientation
Longer Orientation