Lenze L-force CS Series User manual

BA_CSx8xx
.SRV
Ä.SRVä
Operating Instructions
Industrial PC

CS 5800 ... CS 9800
Command Station (CS)
L−force Controls
-
F3
Fail
Power
F1
F2
Status
Status
Fail
F1
+
-
F2
F3
Power
+
F1 F2 F5
-
F3 F4 F11F10F9F8 F12F7F6
Shift
Alpha
Bs
Space
Enter
EscDelIns
MenuAltCtrl
Home
1
I
0
M
4
E
7
A
Pg Dn
∗
3
J K L
/
,
N O P
Pg Up
End
Status
Power
Fail
2
.
+6
F G H
-
9
B C D
5
8
§
&
=
$
>/
∗
-
+
,
|
54 6
87 9
1 2 3
<
0
-
+
Alt Strg
∗
+
T
F4
€
D
EWQ
XY
SA
F3F1 F2
R
VC
F
F5
G H J
-
_
Ä
F9F8F6 F7 F10
OI P ÜUZ
Ö
;
,:
M
μ
.
LK
NB
Space
\
?
ß
~
F12 Esc F11
Pos 1
Einfg
Ende
Entf
Bs
Alt Gr
Fail
Status
Power
Bild
Bild

Please read these instructions before you start working!
Follow the enclosed safety instructions.

Contents i
3
BA_CSx8xx EN 4.0
1 About this documentation 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 Document history 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 Conventions used 11. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.3 Notes used 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety information 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.2 Product−specific safety instructions 16. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.3 Safety instructions for the installation according to UL 17. . . . . . . . . . . . . . . . . . . . .
3 Product description 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Scope of supply 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Application as directed 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Device features 21. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6 Identification 23. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7 Controls and displays 26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.10 Options 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.10.1 Add−on components 27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.10.2 Adapter plates 28. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.10.3 ACU UPS control unit 29. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.11 Baseboard 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Technical data 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 General data and operating conditions 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Electrical data 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 Mechanical data 34. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Mechanical installation 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Important notes 37. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Mounting steps 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Removing the mounting frame 38. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Fixing the mounting frame to the support arm 39. . . . . . . . . . . . . . . . . . . .
5.3.3 Fixing the mounting frame to the wall 40. . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Changing the labelling of the operator console 43. . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contentsi
4 BA_CSx8xx EN 4.0
6 Electrical installation 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Important notes 44. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 EMC−compliant wiring 46. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Connecting the supply and peripheral devices 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.1 Preliminary works 47. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.2 Terminal diagram supply 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.3 24 V connection (X101) 48. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.4 UPS−PACK connection (X102) 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.5 PS/2 interface (X108) 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.6 Serial interface (X103) 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.7 Ethernet interface (X107) 49. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.8 USB interface (X104, X105, X106) 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.9 Communication interface (MC card) 50. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.10 USB interface on the front face (option) 50. . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.11 Mounting frame connecting plate (option) 50. . . . . . . . . . . . . . . . . . . . . . . .
6.6 Assignment of the operator console connector board (only CS 5810) 51. . . . . . . . . .
7 Operation 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Important notes 52. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3 Controls and displays 53. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Command Station CS 5800 and CS 9800 53. . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Command Station CS 5810 54. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.3 Command Station CS 5850 55. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.4 Command Station CS 5870 56. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Backlight Tool for Panel−PC CS5800−9800 57. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8 Maintenance 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 Regular checks 58. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Cleaning 59. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Repair 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.1 Dismounting and mounting the PC 60. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.2 Battery change 62. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.3 Fuse change 63. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Index 64. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

About this documentation
Document history
1
5
BA_CSx8xx EN 4.0
0Fig. 0Tab. 0
1 About this documentation
Contents
This documentation provides you with information about the intended use of the
Industrial PC.
The present manual is part of the "PC−based automation" manual collection which you can
find on the DVDs of the same name.
Target group
This documentation is directed at qualified skilled personnel according to IEC 60364.
Qualified skilled personnel are persons who have the required qualifications to carry out
all activities involved in installing, mounting, commissioning, and operating the product.
Tip!
Information and tools concerning the Lenze products can be found in the
download area at
www.lenze.com
Validity
This documentation is valid for:
ƒCommand Station CS 5800, CS 5800 TC
ƒCommand Station CS 5810, CS 5810 TC
ƒCommand Station CS 5850, CS 5850 TC
ƒCommand Station CS 5870, CS 5870 TC
ƒCommand Station CS 9800, CS 9800 TC
1.1 Document history
Material number Version Description
.SRV 4.0 12/2015 TD09 IntelâAtomäE3845 processor supplemented
13457803 3.0 02/2014 TD06 Added:
lUL notes (French language)
lNote regarding RJ45 cable laying
13433082 2.0 03/2013 TD29 General revision
13391232 1.3 10/2011 TD29 Note regarding protection against direct solar
radiation has been added and the sections "Change
battery" and "Change fuse" have been revised.
13370128 1.2 07/2011 TD29 UL approval has been extended
13370128 1.1 02/2011 TD29 First edition

About this documentation
Conventions used
1

6 BA_CSx8xx EN 4.0
1.2 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Type of information Writing Example/notes
Spelling of numbers
Decimal Normal spelling Example: 1234
Decimal separator Point The decimal point is always used.
For example: 1234.56
Warnings
UL warnings Given in English and French
UR warnings 
Text
Program name » « PC software
For example: Lenze »Engineer«
Icons
Page reference Reference to another page with additional information
For instance: 16 = see page 16
Documentation reference Reference to another documentation with additional
information
Example: EDKxxx = see EDKxxx documentation
Wildcard Wildcard for options, selection data

About this documentation
Notes used
1
7
BA_CSx8xx EN 4.0
1.3 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Layout of the safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
Danger!
Danger of personal injury through dangerous electrical voltage
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger!
Danger of personal injury through a general source of danger
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Stop!
Danger of property damage
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
Note! Important note to ensure trouble−free operation
Tip! Useful tip for easy handling
Reference to another document
Special safety instructions and application notes
Pictograph and signal word Meaning
Warnings! Safety note or application note for the operation according to UL
or CSA requirements.
The measures are required to meet the requirements according
to UL or CSA.
Warnings!

Safety instructions
General safety information
2

8 BA_CSx8xx EN 4.0
2 Safety instructions
2.1 General safety information
Scope
The following general safety instructions apply to all Lenze drive and automation
components.
The product−specific safety and application notes given in this documentation must be
observed!
For your own safety
Danger!
Disregarding the following basic safety measures may lead to severe personal
injury and damage to material assets!
ƒLenze drive and automation components ...
... must only be used for the intended purpose.
... must never be operated if damaged.
... must never be subjected to technical modifications.
... must never be operated unless completely assembled.
... must never be operated without the covers/guards.
... can − depending on their degree of protection − have live, movable or rotating parts
during or after operation. Surfaces can be hot.
ƒFor Lenze drive and automation components ...
... only use approved accessories.
... only use original manufacturer spare parts.
ƒAll specifications of the corresponding enclosed documentation must be observed.
This is vital for safe and trouble−free operation and for achieving the specified product
features.
The procedural notes and circuit details provided in this document are proposals which
the user must check for suitability for his application. The manufacturer does not
accept any liability for the suitability of the specified procedures and circuit proposals.
ƒOnly qualified skilled personnel are permitted to work with or on Lenze drive and
automation components.
According to IEC 60364 or CENELEC HD 384, these are persons ...
... who are familiar with the installation, assembly, commissioning and operation of
the product,
... possess the appropriate qualifications for their work,
... and are acquainted with and can apply all the accident prevent regulations, directives
and laws applicable at the place of use.

Safety instructions
General safety information
2
9
BA_CSx8xx EN 4.0
Transport, storage
ƒTransport and storage in a dry, low−vibration environment without aggressive
atmosphere; preferably in the packaging provided by the manufacturer.
– Protect against dust and shocks.
– Comply with climatic conditions according to the technical data.
Mechanical installation
ƒInstall the product according to the regulations of the corresponding
documentation. In particular observe the section "Operating conditions" in the
chapter "Technical data".
ƒProvide for careful handling and avoid mechanical overload. During handling neither
bend components, nor change the insulation distances.
ƒThe product contains electrostatic sensitive devices which can easily be damaged by
short circuit or static discharge (ESD). Thus, electronic components and contacts
must not be touched unless ESD measures are taken beforehand.
Electrical installation
ƒCarry out the electrical installation according to the relevant regulations (e. g. cable
cross−sections, fusing, connection to the PE conductor). Additional notes are
included in the documentation.
ƒWhen working on live products, observe the applicable national regulations for the
prevention of accidents (e.g. BGV 3).
ƒThe documentation contains notes for the EMC−compliant installation (shielding,
earthing, arrangement of filters and installation of the cables). The manufacturer of
the system or machine is responsible for the compliance with the limit values
required in connection with EMC legislation.
ƒFor compliance with the limit values for radio interference emission at the site of
installation, the components − if specified in the technical data − have to be mounted
in housings (e. g. control cabinets). The housings have to enable an EMC−compliant
installation. In particular observe that for example control cabinet doors preferably
have a circumferential metallic connection to the housing. Reduce openings or
cutouts through the housing to a minimum.
ƒOnly plug in or remove pluggable terminals in the deenergised state!
Commissioning
ƒIf required, you have to equip the system with additional monitoring and protective
devices in accordance with the respective valid safety regulations (e. g. law on
technical equipment, regulations for the prevention of accidents).

Safety instructions
General safety information
2

10 BA_CSx8xx EN 4.0
Maintenance and servicing
ƒThe components are maintenance−free if the required operating conditions are
observed.
ƒIf the cooling air is polluted, the cooling surfaces may be contaminated or the air
vents may be blocked. Under these operating conditions, the cooling surfaces and air
vents must be cleaned at regular intervals. Never use sharp objects for this purpose!
ƒAfter the system has been disconnected from the supply voltage, live components
and power connections must not be touched immediately because capacitors may
be charged. Please observe the corresponding notes on the device.
Disposal
ƒRecycle or dispose of the product according to the applicable regulations.
ƒThis device contains a battery. According to European legislation you are obliged to
dispose of batteries separately via the take−back systems specified.