Lenze 9200 Series User manual

RGB ELEKTRONIKA AGACIAK CIACIEK
SPÓŁKA JAWNA
Jana Dlugosza 2-6 Street
51-162 Wrocław
Poland
[e-mail]
[phone]
www.rgbautomatyka.pl
www.rgbelektronika.pl
DATASHEET
www.rgbautomatyka.pl
www.rgbelektronika.pl
OTHER SYMBOLS:
33.9224 E.
339224E, 339224E., 339224 E, 339224 E., 33 9224E, 33 9224E., 33 9224 E, 33 9224 E., 33.9224E, 33.9224E.,
33.9224 E, 33.9224 E.
LENZE

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EDB9200_E/GB
00375316 
Antriebstechnik
Operating Instructions
S
ervo controller
9
200 series

These Operating Instructions are valid for the controllers with the nameplate data:
9212 E.5x
9215 E.5x
9217 E.5x
9222 E.5x.5x
9223 E.5x.5x
9224 E.5x.5x
9225 E.5x.5x
9226 E.5x.5x
9227 E.5x.5x
9228 E.5x.5x
Controller type
Enclosure IP20
Hardware version + index
Software version + index
Corresponds to the German edition of 05/18/1995
Edition of: 05/18/1995
Date of print: 05/29/1995

1

How to use these Operating
Instructions...
These Operating Instructions are divided into three parts:
•Planning and installation
This part comprises the technical data of the supply modules,
the axis modules and of accessories available for the 9200
series (e. g. motors), instructions for installation and wiring and
descriptions of the drive connections.
•Parameter setting
Describes the basics of parameter setting and informs about
commissioning, important functions and the operation via serial
interface. At the end of this part you will find a comprehensive
code table and a signal flow chart.
•Service
Explains error messages and gives hints for trouble-shooting.
To locate information on specific topics, simply refer to the table of
contents at the beginning and to the index at the end of the
operating instructions.
A series of different symbols provide quick reference and highlight
important items.
Note
This symbol refers to items of information intended to facilitate
operation.
Caution
Notes which should be observed to avoid possible damage to or
destruction of equipment.
Warning
Notes which should be observed to avoid health risks to the
operating personnel.
Fehler! Es
ist nicht
möglich,
durch die
Bbit

2
Safety information
for electrical equipment used in industrial power installations.
The electrical devices and machines described are equipment to be
used in industrial power installations. This equipment incorporates
hazardous parts that are live, moving or rotating during operation.
Severe personal injury or damage to equipment may occur if e. g.
any required enclosures or covers are inappropriately removed or
the equipment is insufficiently serviced.
The personnel responsible for the safety of the equipment must
therefore ensure that:
•only qualified personnel are permitted to install, operate and
maintain the devices
•these Operating Instructions and any other documentation
about the equipment are consequently observed and always
available to the personnel working with the equipment.
•non-qualified personnel is prohibited from working with the
equipment or in its vicinity.
•the system is installed in accordance with local regulations.
A qualified person must by training be familiar with all relevant
standards and safety regulations and therefore be authorized to
perform the required work (For further details cf. IEC 364).
These safety instructions do not claim to be exhaustive. Should any
questions or problems occur, please contact your nearest Lenze
representative.
The information given in these Operating Instructions refer to the
specified hardware and software versions of the equipment.
The specifications, processes and ciruitry described in these
Operating Instructions are for guidance only and must be adapted
to your specific application.
Lenze cannot be held responsible for the applicability of the
processes and circuitry indicated.
The specifications in these Operating Instructions describe, not
guarantee the features of the equipment.
Hardware, software and documentation of the equipment have
been carefully checked by Lenze. Faultlessness cannot be
guaranteed.
Subject to technical alterations.

3

Content
Planning and Installation
1. Features 5
2. Technical data 6
2.1. General data 6
2.2. Unit-specific data 6
2.2.1. Rated data of supply modules 6
2.2.2. Rated data of axis modules 7
2.3. Dimensions 8
2.4. Extension of delivery 8
2.5. Application as directed 8
2.6. Manufacturer's certification 9
3. Installation 10
3.1. Mechanical installation 10
3.2. Electrical installation 11
3.2.1. Combination of several axis modules with one supply module 12
3.2.2. Screening and earthing 14
3.2.3. Radio interference suppression 16
4. Drive connections 17
4.1. Power connections 17
4.1.1. Mains and motor connection 17
4.1.2. External brake resistor 18
4.2. Control connections of supply module 20
4.2.1. Overheat of internal brake resistor (9210 X1) 20
4.2.2. Mains and DC-bus monitoring (9210 X3) 20
4.2.3. State bus 21
4.3. Control connections axis module 22
4.3.1. Control terminals 22
4.3.2. Analog input and outputs 22
4.3.3. Digital inputs and outputs 23
5. Application examples 26
5.1. Variant with integrated positioning module 2211PP 26
5.2. Wiring with positioning control SX-1 28
5.2.1. Diagram 1: Mains supply 28
5.2.2. Diagram 2: Control circuit 230V 29
5.2.3. Diagram 3: Control circuit 24V 30
5.2.4. Diagram 4: Control connections 9200 - SX1 31
5.2.5. Diagram 5: Control connections SX1 32
6. Accessories 33
6.1. External brake resistors 33
6.2. Mains chokes 33
6.3. RFI filter 34
6.4. External fuses 34
6.5. System cables 34
6.5.1. System cables for control terminal block X5 34
6.5.2. System cables for master frequency selection X2 and incremental encoder output
X4 35
6.5.3. System cables for resolver X3 36
6.5.4. System cables for power supply of servo motors 37
6.5.5. System calbes for supply fo fan and brake 38
6.6. Motors 39

4
1. LCD display 40
1.1. Key functions 40
1.2. Plain-text display 40
2. Basics of parameter setting 41
2.1. Change parameters 41
2.2. Save parameters 42
2.3. Load parameter 42
2.4. Examples 43
3. Commissioning 45
3.1. Basic parameter setting 45
3.2. Input of motor nameplate data 47
3.3. Setting of operating parameters 48
4. Additional functions 50
4.1. Mains failure detection with DC-bus control 50
4.1.1. Requirements 50
4.1.1. Wiring 52
4.1.2. Setting 53
4.2. Homing mode 56
4.3. Further additional functions 57
5. Serial interfaces 58
5.1. LECOM1 interface X1 58
5.2. LECOM status messages 59
5.3. Table of attributes 60
6. Code table 63
7. Signal flow chart axis modules 72
1. Monitoring messages 74
1.1. Monitoring without activating pulse inhibit 74
1.2. Monitoring with activating pulse inhibit 74
1.3. Monitoring with TRIP setting 74
2. LED displays 78
2.1. LED supply module 78
2.2. LED axis module 78
3. Checking the power stage 79
3.1. Checking the mains rectifier 79
3.2. Checking the output stage 79
Index 83

5

Planning and installation
1. Features
The 9200 controller series comprises 3 supply modules (types
9212, 9215 and 9217) and 7 servo modules (types 9222-9228 with
motor peak currents ranging from 8 to 82 A) for asynchronous
servo motors.
•Digital control by 16-bit microcontroller and 3 ASICs
•Field-orientated vector controlled current
•Four-quadrant operation, any speed and torque direction
•Inverter with IGBTs
•Selectable chopper frequency either low noise 8kHz or silent
16kHz
•Supply and axis modules can be combined for single or multi-
axis operation
•Efficient energy exchange by means of DC-bus for multi-axis
operation
•Controlled operation even during mains interruption.
•Supply modules with integrated brake chopper and brake
resistors
•Short-circuit protected inverter outputs
•When using the specified mains chokes, the units comply with
the overvoltage class 2 according to VDE 0160
•I x t monitoring as overload protection for the inverter
•Parameter setting and diagnosis via keypad and 2-line LCD
display in plain text German, English, and French language
•Control parameters can be modified ON-LINE
•Isolated digital inputs and outputs for 24V-PLC level
•Electronic incremental encoder simulation for use by other
drives
•Master frequency input for positioning, master/slave operation
or angular synchronization
•Drift free standstill in the case of master frequency input or
quick stop QSP
•Serial interface LECOM A/B (RS232 and RS 485) for
parameter setting, control and diagnosis
•Enclosure IP20
•Variants with additional modules are available
•Approvals: UL 508, File no. 132659
VDE 0160, VDE reg. no. 1799

6
2. Technical data
2.1. General data
Enclosure Steel sheet housing, IP20 to DIN 40050
Noise immunity: Severity 4 to IEC 801-4
Influence of installation height on
rated current: 1000 m: 100% rated current
2000 m: 95% rated current
3000 m: 90% rated current
4000 m: 85% rated current
Ambient temperature 0 °C...+45 °C during operation
-25 °C...+55 °C during storage
-25 °C...+70 °C during transport
Permissible humidity relative humidity 80%, no condensation
Permissible pollution Pollution strength 2 to VDE 0110, part 2.
Do not expose units to corrosive or explosive gases.
2.2. Unit-specific data
2.2.1. Rated data of supply modules
Supply module type 9212_E 9215_E 9217_E
Order no. 33.9212_E 33.9215_E 33.9217_E
Mains voltage [V] 3 x 480; 50 - 60 Hz
permissible range 3 x 330...528 ±0%;
DC-bus voltage
(at rated current) [V] 1.35 x Vmains
Mains current [Aeff]62040
Permanent power1)
(at Vmains = 3 x 480 V) [kW] 4.9 16.5 33
Peak power
(t=5 s) [kW] 12 37 60
Permanent brake power (with int.
brake resistor) [W] 250
Permanent brake power (with
appropriate ext. brake resistor) [kW] 4.9 16.5 33
Peak brake power
with int. or ext. brake resistor [kW] 19.4 51.1 66.1
min. permissible resistance for int.
or ext. brake resistor [Ω] 29 11 8.5
Power loss (without brake resistor) [W] 110 110 110
Weight [kg] 9.0 10.5 11.0
1) With low mains voltages, the permissible permanent power is reduced to Pzul = Pn ⋅Vmains / 480 V