Lenze 8210 HVAC Series User manual

EDB8210UE-V020
400753
Operating Instructions
Global Drive
Frequency Inverters
8210 HVAC Series
HVACandPumpDrives
Power Range 0.75 - 11 kW
Typ Id.-NR Fert.-Nr Serien-Nr. Eingang1 Eingang2
Lenze
Postfach101352 ,31763 HAMELN
Typ Id.-NR Fert.-Nr Serien-Nr. Eingang1 Eingang2
Lenze
Postfach 101352 ,31763 HAMELN
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TheseOperatingInstructionsarevalidforthe82XXcontrollersoftheversions:
33.821X- E 1x 3x (8211 - 8218)
Type
Design:
E = Enclosure IP20
IB = Module
Hardware level and index
Software level andindex
Variant
Explanation
Corresponds to the German edition of 06/01/98
Edition of: 01/03/1999
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Contents
821XKlimaBA0399 i
1 Preface and general information 1-1...........................
1.1 About these Operating Instructions ... 1-1.......................
1.1.1 Terminology used 1-1...............................
1.1.2 Changes in these Operating Instructions 1-1................
1.2 Scope of delivery 1-1.....................................
1.3 Legal regulations 1-2.....................................
2 Safety information 2-1......................................
2.1 General safetyinformation 2-1...............................
2.2 Layout of the safety information 2-3...........................
2.3 Residual hazards 2-4.....................................
3 Technical data 3-1.........................................
3.1 General data/application conditions 3-1.........................
3.2 Rated data (Operation with 120 % overload) 3-2...................
3.2.1 Operating conditions 3-2.............................
3.2.2 Types8211 to8214 3-2.............................
3.2.3 Types8215 to8218 3-4.............................
3.3 Rated data (Operation with 150 % overload) 3-5...................
3.3.1 Types8211 to8214 3-5.............................
3.3.2 Types8215 to8218 3-6.............................
3.4 Fusesandcable cross-sections 3-7...........................
3.4.1 Single drives with120 %overload 3-7....................
3.4.2 Single drives with150 %overload 3-8....................
3.5 Analog plug-in module 3-9.................................
3.5.1 Features 3-9.....................................
3.6 Dimensions 3-10.........................................
3.6.1 Controllerdimension 3-10.............................
3.6.2 Analog plug-in module 3-10............................
4 Installation 4-1............................................
4.1 Mechanical installation 4-1.................................
4.1.1 Important notes 4-1.................................
4.1.2 Standard assembly with fixing rails or fixing angles 4-3.........
4.1.2.1 Types8211 to8214 4-3......................
4.1.2.2 Types8215 to8218 4-4......................
4.1.3 DIN-rail assembly 4-5...............................
4.1.4 Assembly of analog plug-in module 4-6...................
4.2 Electrical Installation 4-7...................................
4.2.1 Important notes 4-7.................................
4.2.2 Power connections 4-8..............................
4.2.2.1 Mains connection 4-8........................
4.2.2.2 Motor connection 4-8........................
4.2.2.3 Connection diagram 4-11.......................
4.2.3 Control connections 4-12..............................
4.2.3.1 Control cables 4-12...........................
4.2.3.2 Assignment of the control terminals 4-12............
4.2.3.3 Connection diagrams 4-14......................
4.2.3.4 Connection diagrams of analog plug-in modules 4-15....
4.3 Installation of a CE-typical drive system 4-16......................
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Contents
ii 821XKlimaBA0399
5 Commissioning 5-1.........................................
5.1 Before you switch on 5-1..................................
5.2 Short set-up (Factory setting) 5-2.............................
5.2.1 Switch-on sequence 5-2.............................
5.2.2 Factory setting of the most important drive parameters 5-2......
5.3 Adapt machine data 5-3...................................
5.3.1 Determine speed range (fdmin, fdmax) 5-3.................
5.3.2 Adjustment of acceleration anddecelerationtimes(Tir , T if) 5-4..
5.3.3 Setting of the current limit (Imax) 5-5.....................
5.4 Optimisation of the operating characteristic of the drive 5-6...........
5.4.1 Select the control mode 5-6...........................
5.4.2 Optimisation of control modes 5-8.......................
5.4.2.1 Optimisationof V/f characteristic control with
constant Vmin boost 5-8......................
5.4.2.2 Optimisation of motor-current control 5-10...........
5.5 Operation with the PID controller 5-12..........................
5.5.1 Standardisation of a process value 5-13....................
5.6 Application examples 5-15..................................
5.6.1 Air conditioning 5-15.................................
5.6.2 Pump application withpressure control 5-18.................
5.6.3 Pump application withlevel control 5-20...................
5.7 Signal-flowcharts 5-22....................................
6 During operation 6-1.......................................
7 Configuration 7-1..........................................
7.1 Basics 7-1............................................
7.2 Code table 7-2.........................................
8 Troubleshooting and fault elimination 8-1.......................
8.1 Troubleshooting 8-1......................................
8.1.1 Display at the controller 8-1...........................
8.1.2 Display at the operating module 8-1.....................
8.1.3 Maloperation of the drive 8-2..........................
8.2 Fault analysis usingthe history buffer 8-2.......................
8.3 Fault indications 8-2......................................
8.4 Reset of fault indications 8-5................................
9 Accessories (Overview) 9-1..................................
9.1 Accessories for all types 9-1................................
9.2 Software 9-1...........................................
9.3 Type-specific accessories 9-2...............................
10 Index 10-1................................................
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Preface and general information
821XKlimaBA0399 1-1
1 Preface and general information
1.1 About these Operating Instructions ...
-These Operating Instructions help you to connect and set up
the 82XX frequency inverter. They contain safety information
which must be observed.
-All persons who work on and with 82XX frequency inverters
must have the Operating Instructions available and observe
all relevant notes and instructions.
-The Operating Instructions must always be in a complete
and perfectly readable state.
1.1.1 Terminology used
Term In the following text used for
82XX Anyfrequencyinverterof the series 8210, 8220, 8240
Controller 82XXfrequency inverter
Drive system Drive systems with 82XXfrequency inverters and other Lenze drive
components
1.1.2 Changes in these Operating Instructions
Material No. Edition Important Contents
398945 01/10/1997 1. edition
400753 01/04/1998 2. edition - Chapter 3
- Chapter 5.5
- Editorial update
01/03/1999 3. edition - Chapter5.6.4: cancelled
1.2 Scope of delivery
Scope of delivery Important
- 1 82XXfrequency inverter
- 1 Operating Instructions
- 1 accessory kit (components for
the mechanical and electric
installation)
Afterreceipt of the delivery, check immediatelywhether
the scope of supply matches with the accompanying
papers. Lenze does not accept anyliability for deficiencies
claimed subsequently.
Claim
- visible transport damage immediately to the forwarder.
- visible deficiencies/incompleteness immediately to your
Lenze representative.
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Preface and general information
1-2 821XKlimaBA0399
1.3 Legal regulations
Labelling Nameplate CE mark Manufacturer
L
a
b
e
l
l
i
n
g
Conforms to the EC Low
Voltage Directive Lenze GmbH & Co KG
Postfach101352
D-31763 Hameln
Application
as directed 82XX frequency inverter
- must only be operated under the conditions prescribed in these Instructions.
- are components
- used for open and closed loopcontrol of variable speed drives withasynchronous standard
motors, reluctance motors, PM-synchronous motors with asynchronous damping cage.
- used for installation intoa machine.
- used for assembly together with other components to forma machine.
- are electric units for the installation into control cabinets or similar enclosed operating housing.
- complywith the requirements of the Low-Voltage Directive.
- are not machines for the purpose of the Machinery Directive.
- are not to be used as domestic appliances, but only for industrial purposes.
Drive systems with 82XX frequency inverters
- complywiththe EMC Directive if theyare installed according tothe guidelines of CE-typical drive
systems.
- can be used
- on public and non-public mains.
- in industrial as well as residential and commercial premises.
- The user is responsible for the compliance of his application with the EC directives.
Any other use shall be deemed inappropriate!
Liability - The information, data and notes in these Operating Instructionsmet the state of the art at the time
of printing. Claims referring to drive systems which have already been supplied cannot be derived
from the information, illustrations, and descriptions given in these Operating Instructions.
- The specifications, processes, and circuitry described in these Operating Instructions are for
guidance only and must be adapted to your own specific application. Lenze does not take
responsibilityforthe suitabilityof the process andcircuit proposals.
- The indications given in these Operating Instructions describe the features of the product without
warranting them.
- Lenze does not accept any liabilityfor damage and operating interference caused by:
- disregarding these Instructions
- unauthorized modifications to the controller
- operating errors
- improper working on and with the controller
Warranty - Warrantyconditions: see Sales andDeliveryConditionsof Lenze GmbH&CoKG.
- Warrantyclaims mustbe made immediatelyafter detectingdefectsorfaults.
- The warranty is void in all cases where liabilityclaims cannot be made.
Disposal Material recycle dispose
D
i
s
p
o
s
a
l
Metal - -
Plastic - -
Printed-board assemblies - -
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Safety information
821XKlimaBA0399 2-1
2 Safety information
2.1 General safety information
Safety and application notes for controllers
(to: Low-Voltage Directive 73/23/EEC)
1. General
Duringoperation, drive controllers mayhave, accordingtotheir type of protection, live, bare, insome casesalso
movable or rotating parts as well as hot surfaces.
Non-authorized removalof the requiredcover, inappropriate use, incorrect installation oroperation, creates the risk of
severe injurytopersons ordamage tomaterialassets.
Further information can be obtained fromthe documentation.
All operations concerning transport, installation, and commissioning as well as maintenance must be carried out by
qualified, skilled personnel (IEC 364 and CENELEC HD384 or DIN VDE 0100 and IEC report 664 orDINVDE0110 and
national regulations for the prevention of accidents must be observed).
According to this basic safety information qualified skilled personnel are persons whoare familiar with the erection,
assembly, commissioning, and operation of the product and whohave the qualifications necessary fortheir occupation.
2. Application as directed
Drive controllersare components whichare designed for installation in electrical systemsormachinery.
When installing in machines, commissioning of the drive controllers (i.e. the starting of operation as directed)is
prohibiteduntil itisproventhat the machine correspondstothe regulationsof the EC Directive 89/392/EEC
(Machinery Directive); EN 60204 must be observed.
Commissioning (i.e. starting of operation as directed)is onlyallowed when there is compliance with the EMC Directive
(89/336/EEC).
The drive controllers meet the requirements of the Low Voltage Directive 73/23/EEC. The harmonized standards of the
prEN50178/ DINVDE 0160 series togetherwithEN60439-1/DINVDE0660 part 500 andEN60146/DINVDE0558
are applicable todrive controllers.
The technical data and information on the connection conditions must be obtained fromthe nameplate and the
documentation and must be observed inall cases.
3. Transport, storage
Notes on transport, storage and appropriate handling must be observed.
Climatic conditions must be observedaccording toprEN50178.
4. Erection
The devices must be erected and cooled according to the regulations of the corresponding documentation.
The drive controllers must be protected frominappropriate loads. Particularly during transport and handling,
components must not be bent and/or isolating distances must not be changed. Touching ofelectronic components and
contacts must be avoided.
Drive controllers contain electrostatically sensitive components which can easily be damaged by inappropriate
handling. Electrical components must not be damaged or destroyed mechanically (health risks are possible!).
5. Electrical connection
When working on live drive controllers, the valid national regulations for the prevention of accidents (e.g. VBG 4)must
be observed.
The electrical installationmust be carried out according tothe appropriate regulations (e.g. cable cross-sections, fuses,
PE connection). More detailed information is included in the documentation.
Notes concerning the installation in compliance with EMC - such as screening, grounding, arrangement of filters and
laying of cables - are included in the documentation of the drive controllers. These notes must also be observed in all
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Safety information
2-2 821XKlimaBA0399
cases fordrive controllers with the CE mark. The compliance with the required limit values demanded bythe EMC
legislationis the responsibilityof the manufacturer of the systemormachine.
6. Operation
Systems where drive controllers are installed must be equipped, if necessary, with additional monitoring and protective
devices according to the valid safety regulations, e.g. law on technical tools, regulations for the prevention of
accidents, etc. Modifications of the drive controllers bythe operating software are allowed.
After disconnecting the drive controllers fromthe supply voltage, live parts of the controller and power connections
must not be touched immediately, because of possibly charged capacitors. For this, observe the corresponding labels
on the drive controllers.
During operation, all covers and doors must be closed.
7. Maintenance and servicing
The manufacturer’s documentation must be observed.
This safety information must be kept!
The product-specific safety and application notes in these Operating Instructions must also be
observed!
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Safety information
821XKlimaBA0399 2-3
2.2 Layout of the safety information
-All safety notes have a uniform layout:
- The icon characterizes the type of danger.
- The signal word characterizes the severity of danger.
- The note describes the danger and suggests how to avoid
the danger.
Signal word
Note
Icons used Signal words
Warning of
danger to
persons
Warning of
hazardous
electrical
voltage
Danger! Warns of impending dange U .
Consequences if disregarded:
Deathorverysevere injuries.
Warning of a
general danger Warning! Warns of potential,very hazardous situations.
Possible consequences if disregarded:
Deathorverysevere injuries.
Caution! Warns of potential, hazardous situations.
Possible consequences if disregarded:
Light or minor injuries.
Warning of
damage to
material
Stop! Warns of potential damage to material .
Possible consequences if disregarded:
Damage of the controller/drive systemorits
environment .
Other notes Note! Thisnote designates general, useful notes.
If you observe it, handling of the controller/drive
systemis made easier.
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Safety information
2-4 821XKlimaBA0399
2.3 Residual hazards
Operator’s safety After mains disconnections, the power terminals U, V, Wand +UG,-U
Gremain live for at
least three minutes.
- Before working on the controller, check that novoltage is applied to the power terminals.
Protection of
devices Cyclic connection and disconnection of the controller supply voltage at L1, L2, L3 or +UG, -UGmay overload the internal input current load:
- Allowat least 3 minutes between disconnection and reconnection.
Overspeeds Drive systems canreachdangerousoverspeeds(e. g. settingof inappropriatelyhighfield
frequencies):
- The controllers do not offer any protection against these operating conditions. Use
additional components for this.
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Technical Data
821XKlimaBA0399 3-1
3 Technical data
3.1 General data/application conditions
Field Values
Vibration resistance Germanischer Lloyd, general conditions
Humidity class HumidityclassF without condensation (average relative humidity85 %)
Permissible
temperature ranges during transport of the
controller: -25
 C ¡ +70  C
t
e
m
p
e
r
a
t
u
r
e
r
a
n
g
e
s
during storage of the
controller: -25
 C ¡ +55  C
during operation of the
controller: 0
 C ¡ +40  C
+40
 C ¡ +50  Cwithout power derating
with power derating
Permissible
installation height h h
$ 1000 ma.m.s.l.
1000 ma.m.s.l.
h $ 4000 ma.m.s.l. without power derating
with power derating
Degree of pollution VDE 0110 part2 pollution degree 2
Noise emission Requirementsacc. toEN50081-2, EN50082-1, IEC 22G-WG4 (Cv)21
Limit value class A to EN 55011 (industrial area)with mains filter
Limit value classB to EN 55022 (residential area)withmains filter and installation into
control cabinet
Noise immunity Limit values maintained usig mains filter
Requirements accordingtoEN 50082-2, IEC 22G-WG4 (Cv)21
Requirements Standard Severities
ESD EN61000-4-2 3, i.e. 8 kVwithair discharge
6 kV with contact discharge
RF interference(enclosure) EN61000-4-3 3, i.e. 10 V/m; 27 ¡ 1000 MHz
Burst EN61000-4-4 3/4, i.e. 2 kV/5 kHz
Surge
(Surge on mains cable) EN61000-4-5 3, i.e. 1.2/50
³ s,
1 kV phase-phase,
2 kV phase-PE
Insulation strength Overvoltage categoryIIIaccording to VDE 0110
Packaging (DIN 4180) Dust packaging
Type of protection Types821X IP20
NEMA 1: Protection against contact
Types 8215 - 8218 IP 41 on the heat-sink side with thermal separation in
push-through technique
Approvals CE: LowVoltage Directive
Electromagnetic compatibility
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Technical Data
3-2 821XKlimaBA0399
3.2 Rated data (Operation with 120 % overload)
3.2.1 Operating conditions
-Applications:
- Pumps with square characteristic
-Fans
-Operation only with
- mains filter or mains choke.
- a mains voltage of 3 AC / 400 V/ 50 Hz/60 Hz.
- a mains voltage of 3 AC / 460 V/ 50 Hz/60 Hz and 5%
power derating
-Chopper frequencies $8 kHz (C018).
-Adapt mains-side accessories to the increased mains
current:
- For fuses and cable cross-sections see chapter 3.4.1
3.2.2 Types 8211 to 8214
120 % overload Type 8211 8212 8213 8214
Order no. EVF8211-E-
V020 EVF8212-E- V020 EVF8213-E- V020 EVF8214-E- V020
Mains voltage Vrated [V] 320 V- 0% $ Vrated $ 440 V+ 0%; 45 Hz ¡ 65 Hz á 0%
Alternative DC supply VDC [V] 450 V- 0% $ VDC $ 620 V+ 0%
Mains current
with mains filter/mains choke Imains [A] 3.0 3.9 7.0 7.0
Data formainsoperationwith 3 AC/400 V/50 Hz/60 Hz; 450 V $ VDC $ 650 V
Motor power (4 pole ASM)
o
f
f
4
k
H
z
/
8
k
H
z
*
Prated [kW] 1.1 1.5 3.0 3.0
M
o
t
o
r
p
o
w
e
r
(
4
p
o
l
e
A
S
M
)
off 4kHz/8kHz* Prated [hp] 1.5 2.0 4.0 4.0
Output power U, V, W
off 4 kHz/8 kHz* Srated4 [kVA] 2.1 2.7 5.2 5.2
Output power +UG,-U
G1) PDC [kW] 0.7 0.0 1.0 0.0
Output
c
u
r
r
e
n
t
4kHz* Irated4 [A] 3.0 3.9 7.3 7.3
O
u
t
p
u
t
current 8kHz* Irated8 [A] 3.0 3.9 7.3 7.3
Max.
output
c
u
r
r
e
n
t
4kHz* Irated max4 [A] 3.6 5.9 8.3 11.0
c
u
r
r
e
n
t
for60s 2) 8kHz* Irated max8 [A] 3.6 5.9 8.5 11.0
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Technical Data
821XKlimaBA0399 3-3
120 % overload 8214821382128211Type
EVF8214-E-
V020
EVF8213-E-
V020
EVF8212-E-
V020
EVF8211-E-
V020
Order no.
Motor voltage 3) VM[V] 0-3  Vmains /0Hz ¡ 50Hz, if required upto480Hz
Powerloss (Operationwith INx) Pv[W] 65 75 100 100
Powerderating [%/K]
[%/m] 40
 C<T
amb <50
 C: 2.5%/K
1000 ma.m.s.l
h $ 4000 ma.m.s.l: 5%/1000m
Field
f
r
e
q
u
e
n
c
y
Resolution absolute 0.02 Hz
F
i
e
l
d
frequency Digital setpoint
selection Accuracy
á 0.05 Hz
Analog setpoint
s
e
l
e
c
t
i
o
n
Linearity á 0.5 %(max. selected signal level: 5 Vor 10 V)
A
n
a
l
o
g
s
e
t
p
o
i
n
t
selection Temperature
sensitivity 0
¡ 40  C: +0.4 %
Offset á 0%
Weight m[kg] 2.2 2.2 2.2 2.2
1) This powercan be additionallyobtained whenoperatinga matching motor
2) The currents applytoa periodical load cycle with1 minute overcurrent withthe current mentionedhere
and 2 minutesbase loadwith 75%INx .
3) With mains choke/mains filter: max. output voltage = approx. 96 %of the mains voltage
* No dynamic chopper-frequency lowering of the inverter
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Technical Data
3-4 821XKlimaBA0399
3.2.3 Types 8215 to 8218
120 % overload Type 8215 8216 8217 8218
Order no. EVF8215-E-
V020 EVF8216-E- V020 EVF8217-E- V020 EVF8218-E- V020
Mains voltage Vrated [V] 320 V- 0% $ Vrated $ 440 V+ 0%; 45 Hz ¡ 65 Hz á 0%
Alternative DC supply VDC [V] 450 V- 0% $ VDC $ 620 V+ 0%
Mains current
with mains filter/mains choke Imains [A] 12.0 12.0 20.5 20.5
Data formainsoperationwith 3 AC/400 V/50 Hz/60 Hz; 450 V $ VDC $ 650 V
Motor power (4 pole ASM)
o
f
f
4
k
H
z
/
8
k
H
z
*
Prated [kW] 5.5 5.5 11.0 11.0
M
o
t
o
r
p
o
w
e
r
(
4
p
o
l
e
A
S
M
)
off 4kHz/8kHz* Prated [hp] 7.5 7.5 15.0 15.0
Output power U, V, W
off 4 kHz/8 kHz* Srated4 [kVA] 9.0 9.0 16.3 16.3
Output power +UG,-U
G1) PDC [kW] 0.7 0.0 1.0 0.0
Output
c
u
r
r
e
n
t
4kHz* Irated4 [A] 13.0 13.0 23.5 23.5
c
u
r
r
e
n
t
8kHz* Irated8 [A]
Max.
output
c
u
r
r
e
n
t
4kHz* Irated max4 [A] 14.1 19.5 24.8 35.3
c
u
r
r
e
n
t
for60s
2) 8kHz* Irated max8 [A]
Motor voltage 3) VM[V] 0-3  Vmains /0Hz ¡ 50Hz, if required upto480Hz
Powerloss (Operationwith INx) Pv[W] 200 200 400 400
Powerderating [%/K]
[%/m] 40
 C<T
amb <50
 C: 2.5%/K
1000 mamsl
h $ 4000 mamsl: 5%/1000m
Field
f
r
e
q
u
e
Resolution absolute 0.02 Hz
F
i
e
l
d
freque
ncy Digital setpoint
selection Accuracy
á 0.05 Hz
Analog setpoint
s
e
l
e
c
t
i
o
n
Linearity á 0.5 %(max. selected signal level: 5 Vor 10 V)
A
n
a
l
o
g
s
e
t
p
o
i
n
t
selection Temperature
sensitivity 0
¡ 40  C: +0.4 %
Offset á 0%
Weight m[kg] 5.3 5.3 5.3 5.3
1) This powercan be additionallyobtained whenoperatinga matching motor
2) The currents applytoa periodical load cycle with1 minute overcurrent withthe current mentionedhere
and 2 minutesbase loadwith 75%INx .
3) With mains choke/mains filter: max. output voltage = approx. 96 %of the mains voltage
* No dynamic chopper-frequency lowering of the inverter
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Technical Data
821XKlimaBA0399 3-5
3.3 Rated data (Operation with 150 % overload)
Operation permitted with a mains voltage of
3AC / 400 V- 460V / 50/60 Hz
3.3.1 Types 8211 to 8214
150 % overload Type 8211 8212 8213 8214
Mains voltage Vrated [V] 320V- 0% $ Vrated $ 510V+ 0%; 45Hz ¡ 65Hz á 0%
Alternative DC supply VDC [V] 450 V- 0% $ VDC $ 715 V+ 0%
Mains current
with mains filter/mains choke
without mains filter/mains choke Imains [A]
Imains [A] 2.5 3.75 3.9 5.85 5.0 7.5 7.0 --
Data formainsoperationwith 3 AC/400 V/50 Hz/60 Hz; 450 V $ VDC $ 620 Vor
3 AC/460 V/50 Hz/60 Hz; 460 V $ VDC $ 725 V 400V 460V 400V 460V 400V 460V 400V 460V
Motor power (4 pole ASM)
o
f
f
4
k
H
z
/
8
k
H
z
*
Prated [kW] 0.75 1.1 1.5 1.5 2.2 2.2 3.0 3.7
M
o
t
o
r
p
o
w
e
r
(
4
p
o
l
e
A
S
M
)
off 4kHz/8kHz* Prated [hp] 1.0 1.5 2.0 2.0 2.9 2.9 4.0 5.0
Output power U, V, W
off 4 kHz/8 kHz* Srated8 [kVA] 1.6 1.9 2.7 3.1 3.8 4.3 5.2 5.8
Output power +UG,-U
G1) PDC [kW] 0.7 0.7 0.0 0.0 1.0 1.0 0.0 0.0
4kHz* Irated4 [A] 2.4 2.4 3.9 3.9 5.5 5.5 7.3 7.3
8kHz* Irated8 [A] 2.4 2.4 3.9 3.9 5.5 5.5 7.3 7.3
12 kHz* Irated12 [A] 2.0 1.9 3.3 3.0 4.6 4.3 6.1 5.7
16 kHz* Irated16 [A] 1.8 1.7 2.9 2.7 4.1 3.8 5.5 5.1
noise optimized 4 kHz* Irated4 [A] 2.4 2.3 3.9 3.7 5.5 5.2 7.3 6.9
noise optimized 8 kHz* Irated8 [A] 2.1 2.0 3.4 3.2 4.7 4.5 6.3 6.0
noise optimized 12 kHz* Irated12 [A] 1.9 1.8 3.1 2.9 4.4 4.1 5.8 5.4
noise optimized 16 kHz* Irated16 [A] 1.6 1.5 2.5 2.3 3.6 3.3 4.7 4.4
Max.
o
u
t
p
u
t
4kHz* Irated max4 [A] 3.6 3.6 5.9 5.9 8.3 8.3 11.0 11.0
M
a
x
.
output
c
u
r
r
e
n
t
8kHz* Irated max8 [A] 3.6 3.6 5.9 5.9 8.3 8.3 11.0 11.0
c
u
r
r
e
n
t
for
6
0
s
2
)
12 kHz* Irated max12 [A] 3.0 2.8 4.9 4.6 6.9 6.6 9.2 8.7
f
o
r
60s2) 16 kHz* Irated max16 [A] 2.7 2.5 4.4 4.1 6.2 5.8 8.2 7.7
noise optimized 4 kHz* Irated max4 [A] 3.6 3.7 5.9 5.6 8.3 7.8 11.0 10.4
noise optimized 8 kHz* Irated max8 [A] 3.1 2.9 5.1 4.8 7.1 6.7 9.4 8.9
noise optimized 12 kHz* Irated max12 [A] 2.9 2.7 4.7 4.4 6.6 6.2 8.8 8.2
noise optimized 16 kHz* Irated max16 [A] 2.4 2.1 3.8 3.5 5.4 5.0 7.1 6.6
Powerloss (Operationwith Irated) Pv[W] 55 75 90 100
* No dynamic chopper-frequency lowering of the inverter
Forall otherdata see chapter 3.2.2.
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Technical Data
3-6 821XKlimaBA0399
3.3.2 Types 8215 to 8218
150 % overload Type 8215 8216 8217 8218
Mains voltage Vrated [V] 320V- 0% $ Vrated $ 510V+ 0%; 45Hz ¡ 65Hz á 0%
Alternative DC supply VG[V] 450V- 0% $ VDC $ 715V+ 0%
Mains current
with mains filter/mains choke
without mains filter/mains choke Imains [A]
Imains [A] 8.8 13.2 12.0 18.0 15.0 22.5 20.5 --
Data formainsoperationwith 3 AC/400V/50 Hz/60 Hz; 450V $ VDC $ 650Vor
3 AC/460V/50 Hz/60Hz; 460V $ VDC $ 725V 400V 460V 400V 460V 400V 460V 400V 460V
Motor power (4 pole ASM)
o
f
f
4
k
H
z
/
8
k
H
z
*
Prated [kW] 4.0 5.5 5.5 7.5 7.5 11.0 11.0 15.0
M
o
t
o
r
p
o
w
e
r
(
4
p
o
l
e
A
S
M
)
off 4kHz/8kHz* Prated [hp] 5.4 7.5 7.5 10.0 10.0 15.0 15.0 20.0
Output power U, V, W
off 4 kHz/8 kHz* Srated8 [kVA] 6.5 7.5 9.0 10.3 11.4 13.7 16.3 19.5
Output power +UG,-U
G1) PDC [kW] 1.0 1.0 0.0 0.0 3.9 3.9 0.0 0.0
Output
c
u
r
r
e
n
t
4kHz* Irated4 [A] 9.4 9.4 13.0 13.0 16.5 16.5 23.5 23.5
O
u
t
p
u
t
current 8kHz* Irated8 [A] 9.4 9.4 13.0 13.0 16.5 16.5 23.5 23.5
12 kHz* Irated12 [A] 7.9 7.4 10.9 10.3 13.9 13.0 19.7 18.5
16 kHz* Irated16 [A] 7.0 6.6 9.7 9.1 12.3 11.6 17.6 16.5
noise optimized
4kHz* Irated4 [A] 9.4 8.9 13.0 12.3 16.5 15.6 23.5 22.1
noise optimized
8kHz* Irated8 [A] 8.0 7.6 11.1 10.5 14.1 13.3 20.0 18.8
noise optimized
12 kHz* Irated12 [A] 7.5 7.0 10.4 9.7 13.2 12.4 18.8 17.6
noise optimized
16 kHz* Irated16 [A] 6.1 5.6 8.4 7.8 10.7 9.9 15.3 14.1
4kHz* Irated max4 [A] 14.1 14.1 19.5 19.5 24.8 24.8 35.3 35.3
8kHz* Irated max8 [A] 14.1 14.1 19.5 19.5 24.8 24.8 35.3 35.3
12 kHz* Irated max12 [A] 11.9 11.1 16.4 15.4 20.8 19.6 29.6 27.9
16 kHz* Irated max16 [A] 10.6 9.8 14.6 13.6 18.6 17.4 26.5 24.7
noise optimized
4kHz* Irated max4 [A] 14.1 13.3 19.5 18.3 24.8 23.4 35.3 55.1
noise optimized
8kHz* Irated max8 [A] 12.0 11.3 16.6 15.6 21.1 19.9 30.0 28.2
noise optimized
12 kHz* Irated max12 [A] 11.3 10.6 15.6 14.6 19.8 18.8 28.2 26.4
noise optimized
16 kHz* Irated max16 [A] 9.1 8.5 12.7 11.7 16.1 14.9 22.9 21.1
Power loss
(Operation with Irated)Pv[W] 150 200 280 400
* No dynamic chopper-frequency lowering of the inverter
Forall otherdata see chapter 3.2.3.
1) This powercan be additionallyobtained whenoperatinga matching motor
2) The currents applytoa periodical load cycle with1 minute overcurrent withthe current mentionedhere
and 2 minutesbase loadwith 75%INx .
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Technical Data
821XKlimaBA0399 3-7
3.4 Fuses and cable cross-sections
3.4.1 Single drives with 120 % overload
The table values are valid for the operation of 82XX controllers as
single drives with a matching motor and 150 % overload in pump
and fan drives.
Type Mains input L1, L2, L3, PE/motor connection U, V, W, PE
T
y
p
e
Operation withmainsfilter/mainschoke
Fuse F1, F2, F3 E.l.c.b. Cable cross-section 1)
VDE UL VDE mm2AWG
8211 M6A -B6A 117
8212 M6A -B6A 117
8213 M10A -B10A 1.5 15
8214 M10A -B10A 1.5 15
8215 M20A -B20A 411
8216 M20A -B20A 411
8217 M32A -B32A 610
8218 M32A -B32A 610
1) Observe national and regional regulations (e. g. VDE/EVU)!
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Technical Data
3-8 821XKlimaBA0399
3.4.2 Single drives with 150 % overload
The table values are valid for the operation of 82XX controllers as
single drives with a matching motor and 150 % overload.
Type Mains input L1, L2, L3, PE/motor connection U, V, W, PE
T
y
p
e
Operation without mains filter/mains choke Operation withmainsfilter/mainschoke
Fuse
F1, F2, F3 E.l.c.b. Cable cross-section 1) Fuse F1, F2, F3 E.l.c.b. Cable cross-section 1)
VDE UL VDE mm2AWG VDE UL VDE mm2AWG
8211 M6A -B6A 117 M6A -B6A 117
8212 M10A -B6A 1.5 15 M6A -B6A 117
8213 M10A -B10A 1.5 15 M10A -B10A 1.5 15
8214 - - - - - M10A -B10A 1.5 15
8215 M16A -B16A 2.5 13 M16A -B13A 2.5 13
8216 M25A -B25A 610 M20A -B 20A 411
8217 M32A -B32A 610 M25A -B 25A 610
8218 - - - - - M32A -B32A 610
1) Observe national and regional regulations (e. g. VDE/EVU)!
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Technical Data
821XKlimaBA0399 3-9
3.5 Analog plug-in module
3.5.1 Features
The analog plug-in module provides a second analog input. It
converts an analog input signal (0 ... 10 V oder 0 ... 20 mA)into a
digital signal (pulse frequency 0 ... 10 kHz with 15 V level).
For operation with 4 ... 20 mA, the following codes must be
changed:
-C426 = 120%
-C427 = -12,5%
For further informations, please see the Code Table.
Inverters of the 8210, 8220 and 8240 series which are equipped
with an analog plug-in module can be used for the following
process controller applications:
-Pressure control
-Temperature or volume control
-Setpoint summation
-Speed or dancer-position control
To operate the analog plug-in module, the terminal configuration
C007 has to be set to -28- ... -45- or -48- ... -51-.
Note!
Only inverters of the 8210, 8220 and 8240 series for HVAC and
pump applications can be equipped with ananalog plug-in module
because they provide the required software.
Inverters with plug-in module are subject to the technical data and
application conditions of controllers.
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Technical Data
3-10 821XKlimaBA0399
3.6 Dimensions
3.6.1 Controller dimension
The controller dimensions depend on the mechanical installation
(see chapter 4.1).
3.6.2 Analog plug-in module
20
28
E1
E2
E3
E4
39
4,00 cm
4,80 cm
3,90 cm
0 - 10 V
0 - 20 m A
K35.0140
FIG 3-1 Dimensions of analog plug-in module
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