Lenze i550 Series Technical manual

Inverters
Inverter i550 Cabinet 0.25 ... 132 kW
Project planning EN

Contents
About this document 8
Document descripon 8
Further documents 8
Notaons and convenons 9
Product informaon 10
Product descripon 10
Idencaon of the products 12
Features 15
The modular system 20
The concept 20
Topologies / network 21
Ways of commissioning 22
Funcons 23
Overview 23
Motor control types 24
Features 25
Motor seng range 25
Informaon on project planning 27
Project planning process 27
Dimensioning 27
Operaon in motor and generator mode 30
Overcurrent operaon 31
Safety instrucons 33
Basic safety instrucons 33
Applicaon as directed 34
Handling 35
Residual hazards 37
Control cabinet structure 39
Arrangement of components 39
Cables 40
Earthing concept 40
EMC-compliant installaon 41
Informaon on mechanical installaon 44
Important notes 44
Preparaon 45
Contents
3

Informaon on electrical installaon 46
Important notes 46
Preparaon 48
Mains connecon 49
1-phase mains connecon 120 V 50
1-phase mains connecon 230/240 V 51
3-phase mains connecon 230/240 V 53
3-phase mains connecon 400 V 55
3-phase mains connecon 400 V "Light Duty" 55
3-phase mains connecon 480 V 56
3-phase mains connecon 480 V "Light Duty" 56
Motor connecon 57
Connecon to the IT system 58
Connecon of motor temperature monitoring 60
Brake resistor connecon 61
DC-bus connecon 62
Control connecons 62
Networks 63
CANopen 63
EtherCAT 63
EtherNet/IP 64
Modbus RTU 64
Modbus TCP 65
POWERLINK 65
PROFIBUS 66
PROFINET 67
Funconal safety 68
Important notes 69
Basic Safety - STO 70
Connecon diagram 71
Terminal data 72
Contents
4

Technical data 73
Standards and operang condions 73
Conformies/approvals 73
Protecon of persons and device protecon 73
EMC data 73
Motor connecon 74
Environmental condions 74
Electrical supply condions 74
Cercaon of the integrated safety 75
1-phase mains connecon 120 V 76
Rated data 77
Fusing data 78
Terminal data 80
Brake resistors 80
Mains chokes 81
1-phase mains connecon 230/240 V 82
Rated data 83
Fusing data 87
Terminal data 93
Brake resistors 96
Mains chokes 96
RFI lters / Mains lters 97
3-phase mains connecon 230/240 V 99
Rated data 100
Fusing data 103
Terminal data 108
Brake resistors 110
Mains chokes 110
3-phase mains connecon 400 V 111
Rated data 111
Fusing data 118
Terminal data 127
Brake resistors 132
Mains chokes 133
RFI lters / Mains lters 134
Sine lter 136
3-phase mains connecon 400 V "Light Duty" 137
Rated data 137
Fusing data 142
Terminal data 149
Brake resistors 152
Mains chokes 153
RFI lters / Mains lters 154
Sine lter 155
Contents
5

3-phase mains connecon 480 V 156
Rated data 156
Fusing data 163
Terminal data 172
Brake resistors 177
Mains chokes 178
RFI lters / Mains lters 179
3-phase mains connecon 480 V "Light Duty" 182
Rated data 182
Fusing data 187
Terminal data 194
Brake resistors 197
Mains chokes 198
RFI lters / Mains lters 199
Dimensions 201
Product extensions 212
Overview 212
I/O extensions 213
Standard I/O 213
Applicaon I/O 214
Data of control connecons 215
Further control connecons 217
Relay output 217
PTC input 217
Networks 218
CANopen 218
EtherCAT 220
EtherNet/IP 222
Modbus RTU 224
Modbus TCP 226
POWERLINK 228
PROFIBUS 230
PROFINET 231
Funconal safety 232
General informaon and basics 232
Safety sensors 233
Safety funcons 234
Safe Torque O (STO) 235
Acceptance 236
Periodic inspecons 237
Technical data 237
Rated data 237
Contents
6

Accessories 238
Overview 238
Operaon and diagnoscs 239
Keypad 239
External keypad 239
USB module 240
WLAN module 241
Blanking cover 243
Setpoint potenometer 243
Memory modules 243
Memory module copier 244
Brake resistors 244
Mains chokes 245
RFI lters / Mains lters 246
Sine lter 247
Power supply units 247
Brake switches 248
Mounng 249
Shield mounng kit 249
Terminal strips 250
Purchase order 251
Notes on ordering 251
Order code 252
Appendix 257
Good to know 257
Approvals/direcves 257
Operang modes of the motor 258
Motor control types 259
Switching frequencies 261
Enclosures 262
Glossary 262
Contents
7

About this document
The informaon in this document represents the following version:
Product Hardware data version Date
i550 V0005 2018-02-16
Document descripon
This document is aimed at all persons who want to project inverters with the described prod-
ucts.
The data and informaon compiled here serve to support you in dimensioning and selecng
and preparing the electrical and mechanical installaon. You will receive informaon on prod-
uct extensions and accessories.
Further documents
For certain tasks, informaon is available in further documents.
Document Contents/topics
Conguraon document Basic informaon on project planning and ordering the product
Commissioning document Fundamental informaon for the installaon and commissioning of the product
"Funconal safety" conguraon document Basic informaon on conguring "funconal safety" of the product
Quick Reference Card Brief informaon about operaon and device properes of the product
For certain tasks, informaon is available in other forms.
Form Contents/topics
Engineering Tools For commissioning
AKB arcles Applicaon Knowledge Base mit technischen Zusatzinformaonen für Anwender
CAD data Exports in dierent formats
EPLAN macros Project planning, documentaon and management of projects for P8.
•Data reference via Lenze or EPLAN data portal
Informaon and tools with regard to the Lenze products can be found on the
Internet:
hp://www.lenze.com à Download
About this document
Document descripon
Further documents
8

Notaons and convenons
This document uses the following convenons to disnguish dierent types of informaon:
Numeric notaon
Decimal separator Point The decimal point is always used.
Example: 1 234.56
Warning
UL warning UL Are used in English and French.
UR warning UR
Text
Engineering tools » « Soware
Example: »Engineer«, »EASY Starter«
Icons
Page reference ¶Reference to another page with addional informaon
Example: ¶ 16 = see page 16
Documentaon reference ,Reference to another documentaon with addional informaon
Example: , EDKxxx = see documentaon EDKxxx
Layout of the safety instrucons
DANGER!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result
in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result
in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to
medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instrucon may result in material dam-
age.
About this document
Notaons and convenons
9

Product informaon
Product descripon
i500 is the new inverter series - a streamlined design, scalable funconality and exceponal
user-friendliness.
The funconal safety describes the necessary measures that need to be taken by means of
electrical or electronic equipment to prevent or eliminate dangers due to funconal errors.
Protecve devices prevent any human access to dangerous areas during normal operaon.
However, persons may have to be in the danger areas in certain operang modes. The
machine operator is protected by internal drive and control measures in these operang
modes
Integrated safety
The integrated safety technology fulls the control and drive condions for implemenng the
protecve funcons. The expenses for planning and installaon decrease. The machine func-
onality and availability increases thanks to the use of integrated safety technology. The inte-
grated safety technology is applicable for protecng personnel working with machines in
accordance with the Machinery Direcve.
The moon funcons connue to be executed by the inverter. The integrated safety system
monitors the safe compliance with the limit values and provides the safe inputs. If monitored
limit values are exceeded, the integrated safety system iniates control funcons in the inver-
ter to counteract possible errors according to EN 61800−5−2.
i500 is a high-quality inverter that already conforms to future standard in accordance with the
EN 50598-2 eciency classes (IE). Overall, this provides a reliable and future-proof drive for a
wide range of machine applicaons.
The i550
This chapter provides the complete scope of the inverter i550. This inverter is suitable for a
very broad use in inverter-operated drives. Basically, the device has the following features:
•All typical motor control types of modern inverters.
•Cyclic and connuous operaon of the motor according to common operang modes.
•Industry-standard networking opportunies.
•High internal funconal range.
Highlights
•Compact size
-Up to 2.2 kW only 60 mm wide
-Up to 11 kW only 130 mm deep
•Can be directly connected without external cooling
•Innovave interacon opons enable beer set-up mes than ever.
•The wide-ranging modular system enables various product conguraons depending on
machine requirements.
Product informaon
10

Applicaon ranges
•Pumps and fans
•Conveying and travelling drives
•Forming, tool and hoist drives
Product informaon
Product descripon
11

Idencaon of the products
When the technical data of the dierent versions was listed, the product name was entered
because it is easier to read than the individual product code of the product. The product name
is also used for categorising the accessories. The assignment of product name and order code
can be found in the Order chapter.
The product name contains the power in kW, the mains voltage class 120 V, 230 V or 400 V
and the number of phases.
In the product name, the power informaon always refers to the "Heavy Duty" load character-
isc.
The 1/3-phase inverters are marked at the end with "-2".
"C" marks the "Cabinet" version = inverter for the installaon into the control cabinet.
In tables, the rst 9 digits of the corresponding product code are used to idenfy the prod-
ucts:
Product code
I 5 5 A E □□□ □ 1 □ □ □ □ □□□□
Product type Inverter I
Product family i500 5
Product i550 5
Product generaon Generaon 1 A
Mounng type Control cabinet mounng E
Rated power [W]
(Examples)
0.25 kW 125
0.55 kW 155
2.2 KW 222
3.0 kW 230
15 kW 315
30 kW 330
Mains voltage and connecon
type
1/N/PE AC 120 V A
1/N/PE AC 230/240 V B
3/PE AC 230/240 V C
1/N/PE AC 230/240 V
3/PE AC 230/240 V D
3/PE AC 400 V
3/PE 480 V AC F
Motor connecons Single axis 1
Integrated funconal safety Without safety funcon 0
Basic Safety STO A
Enclosure IP20, coated V
Interference suppression Without 0
Integrated RFI lter 1
Applicaon area Default seng of parameters: EU region (50-Hz systems) 0
Default seng of parameters: US region (60-Hz systems) 1
Design types Standard I/O without network 000S
Applicaon I/O without network 001S
Standard I/O with CANopen 002S
Standard I/O with Modbus RTU 003S
Standard I/O with PROFIBUS 004S
Standard I/O with POWERLINK 012S
Standard I/O with EtherCAT 00KS
Standard I/O with PROFINET 00LS
Standard I/O with EtherNet/IP 00MS
Standard I/O with Modbus TCP 00WS
Product informaon
Idencaon of the products
12

Inverter series Type Rated power Rated mains voltage Number of
phases
Inverter
kW V
Inverter i550
Cabinet C
0.25
120 1
i550-C0.25/120-1
0.37 i550-C0.37/120-1
0.75 i550-C0.75/120-1
1.1 i550-C1.1/120-1
Inverter series Type Rated power Rated mains voltage Number of
phases
Inverter
kW V
Inverter i550
Cabinet C
0.25
230
1 i550-C0.25/230-1
1/3 i550-C0.25/230-2
0.37 1 i550-C0.37/230-1
1/3 i550-C0.37/230-2
0.55 1 i550-C0.55/230-1
1/3 i550-C0.55/230-2
0.75 1 i550-C0.75/230-1
1/3 i550-C0.75/230-2
1.1 1 i550-C1.1/230-1
1/3 i550-C1.1/230-2
1.5 1 i550-C1.5/230-1
1/3 i550-C1.5/230-2
2.2 1 i550-C2.2/230-1
1/3 i550-C2.2/230-2
Inverter series Type Rated power Rated mains voltage Number of
phases
Inverter
kW V
Inverter i550
Cabinet C
0.25
240
1/3
i550-C0.25/230-2
0.37 i550-C0.37/230-2
0.55 i550-C0.55/230-2
0.75 i550-C0.75/230-2
1.1 i550-C1.1/230-2
1.5 i550-C1.5/230-2
2.2 i550-C2.2/230-2
43i550-C4.0/230-3
5.5 i550-C5.5/230-3
Product informaon
Idencaon of the products
13

Inverter series Type Rated power Rated mains voltage Number of
phases
Inverter
Light duty Heavy Duty
kW kW V
Inverter i550
Cabinet C
-
0.37
400 3
i550-C0.37/400-3
0.55 i550-C0.55/400-3
0.75 i550-C0.75/400-3
1.1 i550-C1.1/400-3
1.5 i550-C1.5/400-3
2.2 i550-C2.2/400-3
4 3 i550-C3.0/400-3
5.5 4 i550-C4.0/400-3
7.5 5.5 i550-C5.5/400-3
11 7.5 i550-C7.5/400-3
15 11 i550-C11/400-3
18.5 15 i550-C15/400-3
22 18.5 i550-C18/400-3
30 22 i550-C22/400-3
37 30 i550-C30/400-3
45 37 i550-C37/400-3
55 45 i550-C45/400-3
75 55 i550-C55/400-3
90 75 i550-C75/400-3
110 90 i550-C90/400-3
132 110 i550-C110/400-3
Inverter series Type Rated power Rated mains voltage Number of
phases
Inverter
Light duty Heavy Duty
kW kW V
Inverter i550
Cabinet C
-
0.37
480 3
i550-C0.37/400-3
0.55 i550-C0.55/400-3
0.75 i550-C0.75/400-3
1.1 i550-C1.1/400-3
1.5 i550-C1.5/400-3
2.2 i550-C2.2/400-3
4 3 i550-C3.0/400-3
5.5 4 i550-C4.0/400-3
7.5 5.5 i550-C5.5/400-3
11 7.5 i550-C7.5/400-3
15 11 i550-C11/400-3
18.5 15 i550-C15/400-3
22 18.5 i550-C18/400-3
30 22 i550-C22/400-3
37 30 i550-C30/400-3
45 37 i550-C37/400-3
55 45 i550-C45/400-3
75 55 i550-C55/400-3
90 75 i550-C75/400-3
110 90 i550-C90/400-3
132 110 i550-C110/400-3
Example:
Product code Meaning
I55AE311F1AV1000KS Inverter i550 Cabinet, 11 kW, 3-phase, 400 V/480 V
STO safety funcon, IP20, varnished, integrated RFI lter; 50 Hz variant
Standard I/O with EtherCAT network
Product informaon
Idencaon of the products
14

Features
The following gures give an overview of the elements and connecons on the devices. Posi-
on, size and appearance of elements and connecons may vary depending on the capacity
and size of the equipment.
Some equipment may be oponal.
Example of 0.25 kW ... 2.2 kW
X105 brake resistor connec!on
DC-bus X100 connec!on
from 0.55 kW
Slot
Diagnos!c module
Standard I/O or Applica!on I/O
Control connec!ons PTC input X109
DIP switch or rotary encoder switch
Op!on
Op!on
Motor connec!on X105
Network status LEDs
IT screw
Network shield connec!on
Inverter status LEDs
Basic network se" ngs
IT screw
Safety module X1
Shield connec!on
Control terminals X3
Memory module X20
Interface X16
Network X2xx
Relay output X9
Mains connec!on X100PE connec!on
Product informaon
Features
15

Example of 3 kW ... 11 kW
X105 brake resistor connec!on
DC-bus X100 connec!on
Slot
Diagnos!c module
Standard I/O or Applica!on I/O
Control connec!ons
PTC input X109
DIP switch or rotary encoder switch
Op!on
Op!on
Motor connec!on X105
Network status LEDs
IT screw
Network shield connec!on
Inverter status LEDs
Basic network se" ngs
IT screw
Safety module X1
Shield connec!on
Control terminals X3
Memory module X20
Interface X16
Network X2xx
Relay output X9
Mains connec!on X100PE connec!on
Product informaon
Features
16

Example of 15 kW ... 45 kW
Anschluss -Bus X100DC
Anschluss Bremswiderstand X105
PE connec!on
Slot
Diagnos!c module
Standard I/O or Applica!on I/O
Control connec!ons
PTC input X109
DIP switch or rotary encoder switch
Op!on
Op!on
Motor connec!on X105
Network status LEDs
IT screw
Network shield connec!on
Inverter status LEDs
Basic network se" ngs
IT screw
Safety module X1
Shield connec!on
Control terminals X3
Memory module X20
Interface X16
Network X2xx
Relay output X9
Mains connec!on X100
Product informaon
Features
17

Example of 55 kW ... 75 kW
Product informaon
Features
18

Example of 90 kW ... 110 kW
Posion and meaning of the nameplates
Complete inverter Inverter consisng of components
①
④
②
①
②
①
③
①Technical data of the inverter ①Technical data of the component
④Technical data of the control unit
Type and serial number of the inverter
②Type and serial number of the component
③Technical data, type and serial number of the safety module
Product informaon
Features
19

The modular system
The concept
Thanks to its exible concept and modular structure consisng of power unit, control unit and
safety module, the inverter can be opmally adapted to the applicaon.
This provides the user with a exible logiscs concept - ordered as a complete inverter or sin-
gle components.
Complete inverter Inverter consisng of components
Control unit
Power unit
Safety module
Power unit
The power unit is the power secon of the inverter.
It is available in the power range from 0.25 kW to 110 kW.
Control unit
The control unit is the open and closed-loop control unit.
It contains I/O connecons, an oponal network, the interface for diagnosc modules, LED
status displays and the memory module.
Safety module
The oponal safety module is available with the funconal safety STO (Safe torque o).
Product informaon
The modular system
The concept
20