Lenze i500 Series User manual

Inverter
Inverter i510-Cabinet
0.25 ... 15 kW
Operang Instrucons | EN
As easy as that.

2
Overview
Operang Instrucons i510-Cabinet
1 Overview
Hardware overview of the inverter
Shield connecon
PE connecon Mains connecon/DC bus
Relay output
Network
Interface
Control terminals
Shielding of control connecons
IT screw
IT screw from 0.55 kW
Inverter status s LED
Motor connecon
Opon
Opon
Basic I/O
Diagnosc module
Brake resistor connecon
Memory module
Netword status sLED
Toggle switch
CANopen/Modbus
X100
X16
X3
X20
X105
X216
X9

3
Contents
Operang Instrucons i550-Cabinet
Contents
1 Generalinformaon.....................................................................................................4
1.1 Target group.....................................................................................................................4
1.2 Applicaon as directed ....................................................................................................4
1.3 Device-specic standards and direcves.........................................................................4
1.4 Relevant standards and direcves for the operator........................................................4
1.5 Idencaon of the products..........................................................................................5
2 Safetyinstrucons .......................................................................................................5
2.1 Basic safety measures......................................................................................................5
2.2 Layout of warning noces................................................................................................6
2.3 Residual hazards ..............................................................................................................6
3 Technical data ..............................................................................................................7
3.1 Standards and operang condions................................................................................7
3.2 Connecon to the IT system............................................................................................7
4 Mechanicalinstallaon ................................................................................................8
4.1 Dimensions and assembly ...............................................................................................8
5 Electricalinstallaon....................................................................................................9
5.1 General overview of the connecons .............................................................................9
5.2 EMC-compliant installaon..............................................................................................9
5.3 Control terminals ...........................................................................................................10
5.4 Relay output...................................................................................................................10
5.5 Single-phase mains connecon 230/240 V...................................................................11
5.6 Three-phase mains connecon 230/240 V ...................................................................12
5.7 Three-phase mains connecon 400 V...........................................................................13
5.8 Three-phase mains connecon 480 V...........................................................................14
6 Inialswitch-on .........................................................................................................15
7 Commissioning...........................................................................................................15
7.1 Keypad module ..............................................................................................................15
7.1.1 Funcons of the keys .......................................................................................16
7.1.2 Example of the keypad handling......................................................................16
7.1.3 Quick commissioning - terminal control ..........................................................16
7.1.4 Extended terminal control...............................................................................17
7.2 Keypad control ...............................................................................................................17
7.3 Commissioning with the EASY Starter ...........................................................................17
7.4 The most important parameters at a glance.................................................................18
7.4.1 Group 0: Favorites............................................................................................18
7.4.2 Group 2: Basic seng ......................................................................................22
7.4.3 Group 3: Motor control ...................................................................................22
7.4.4 Group 7: Addional funcons..........................................................................23
8 Troubleshoong.........................................................................................................24
8.1 Error message ................................................................................................................24
8.2 Reset error .....................................................................................................................24
8.3 Error codes.....................................................................................................................25
8.4 LED status.......................................................................................................................27
9 Further documents .................................................................................................... 27
10 Disposal .....................................................................................................................27
11 Glossary..................................................................................................................... 27

4
General informaon
Operang Instrucons i510-Cabinet
1 Generalinformaon
Please read this documentaon carefully before installing the inverter and observe the safety
instrucons!
This document only includes the most frequently asked quesons and presents them in a
simplied form for a beer overview. Detailed technical and funconal explanaons can be
found in the comprehensive product documentaon.
The complete documentaon, further informaon and tools regarding Lenze products can be
found on the Internet: hp://www.Lenze.com
1.1 Target group
Work on the product must only be carried out by qualied personnel. Specialist personnel
must be qualied in accordance with IEC 60364 or CENELEC HD 384. Qualied personnel are
persons who have the following knowledge and experience:
• They are familiar with the installaon, mounng, commissioning, and operaon of
electrical and electronic modules.
• They have the corresponding qualicaons for their work.
• They know and can apply all regulaons for the prevenon of accidents, direcves, and
laws applicable at the place of use.
1.2 Applicaonasdirected
The product is designed for the installaon into electrical systems or machinery.
The i500 product family is designed for the power range of 0.25 ... 15 kW. The inverter
i510 is suitable for conveyor and travelling drives, pumps, fans, winders, liing systems and
many other machine tasks. The inverter is not to be used as a household appliance, but for
commercial or professional purposes only.
The inverter is not a machine in terms of the Machinery Direcve.
1.3 Device-specicstandardsanddirecves
• The product meets the protecon requirements of the Low-Voltage Direcve 2014/35/EU.
• The harmonized standard EN 61800-5-1 is used for the inverters.
1.4 Relevantstandardsanddirecvesfortheoperator
Applicaonasdirected
• If the product is used in accordance with the technical data, the drive systems comply with
the EN 61800-3 categories.
• The inverter may only be used commercially or professionally as dened by EN 61000-3-2.
• The test voltage for insulaon resistance tests between a control potenal of 24 V and PE
must be measured in accordance with EN 61800-5-1.
• The cables must be installed in accordance with EN 60204-1 or US Naonal Electrical Code
NFPA 70 / Canadian Electrical Code C22.1.
Commissioning
• Commissioning or starng the operaon as directed of a machine with the product
is prohibited unl it has been ensured that the machine meets the regulaons of the
Machinery Direcve (2006/42/EC) and the standard EN 60204-1.
• Commissioning or starng the operaon as directed is only permissible if the EMC
Direcve 2014/30/EU is complied with.

5
Safety instrucons
Operang instrucons I510-Cabinet
1.5 Idencaonoftheproducts
I 5 1 A E xxx x 1 x x x x xxxx
Product type Inverter I
Product family i500 5
Product i510 1
Product generaon Generaon 1 A
Generaon 2 B
Mounng type Control cabinet mounng E
Rated power [W]
(examples)
0.25 kW 125
0.55 kW 155
2.2 kW 222
Mains voltage and
connecon type
1/N/PE AC 230/240 V B
1/N/PE AC 230/240 V
3/N/PE AC 230/240 V
D
3/PE AC 230/240 V C
3/PE AC 400 V
3/PE AC 480 V
F
Motor connecons Single axis 1
Integrated funconal
safety
Without 0
Degree of protecon IP20 0
IP20, coated V
Interference suppres-
sion
Without 0
Integrated RFI lter 1
Design types Global type 50 Hz 0
Local type 60 Hz 1
Basic I/O without network 000S
Basic I/O with CANopen/Modbus 001S
2 Safetyinstrucons
2.1 Basic safety measures
Disregarding the following basic safety measures may lead to severe personal injury and
damage to property!
• The product:
• must only be used as directed.
• must never be commissioned if they display signs of damage.
• must never be technically modied.
• must never be commissioned if they are not fully mounted.
• must never be operated without required covers.
• must only be disconnected from the installaon in de-energized condion.
• Connect/disconnect all pluggable terminals only in de-energized condion.
• Carry out insulaon resistance tests between 24-V control potenal terminals and PE. The
maximum test voltage must not exceed 110 V DC.
The safety measures are the condion for safe and trouble-free operaon and the
achievement of the specied product features.
The procedural notes and circuit details given in this document are suggesons and their
transferability to the respecve applicaon has to be checked. The manufacturer does not
take responsibility for the suitability of the process and circuit proposals.
The product may cause EMC interferences. The operator is responsible for execung the
interference suppression measures.

6
Safety instrucons
Operang Instrucons i510-Cabinet
2.2 Layoutofwarningnoces
Safety instrucons protect against injury to persons or damage to property. The measures
described for the prevenon of hazards must be complied with.
DANGER
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will
result in severe irreparable injury and even death.
WARNING
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may
result in severe irreparable injury and even death.
CAUTION
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight
to medium injury.
NOTE
Indicates a material hazard. Failure to comply with this instrucon may result in material
damage.
2.3 Residual hazards
The user must take the residual hazards menoned into consideraon in the risk assessment
for his/her machine/system.
If the above is disregarded, this may result in injuries to persons and material damage!
Product
Observe the warning labels on the product!
Icon Descripon
Electrostaccharges
Before working on the product, the sta must ensure they are free of any electrostac
charges.
Electrical voltage
Before working on the product, check that all power connecons are de-energized!
Aer the mains power has been disconnected, the power connecons carry considerable
hazardous electrical voltage for the me stated on the product!
High leakage current
Implement xed installaon and PE connecon!
Hot surface
Use personal protecve equipment or wait unl the device has cooled down!
Motor
In the event of a short circuit of two power transistors, a residual movement of up to 180°/
number of pole pairs on the motor may occur (e.g. 4-pole motor): residual movement max.
180 °/2 = 90°).

7
Technical data
Operang instrucons I510-Cabinet
3 Technical data
3.1 Standardsandoperangcondions
Conformies CE 2014/35/EU, 2014/30/EU
EAC TR TC 004/2011, TP TC 020/2011
RoHS 2 2011/65/EU
Approvals CULUS UL 61800-5-1, CSA 22.2 No. 274
Energyeciency Class IE2 EN 50598-2
Protecontype IP20 EN 60529 (except in wire range of terminals)
NEMA 250 (type 1 protecon against accidental
contact only)
Open type Only in UL-approved systems
Power systems TT, TN Voltage against earth: max. 300 V
IT Apply the measures described for IT systems!
Mains switching 3 x within one minute possible
Operaonwithearth-leakagecircuit
breaker
(120-Vmainsand230-Vmains)
Up to 2.2 kW 30 mA, above this 300 mA
Operaonwithearth-leakagecircuit
breaker
(400-Vmains)
Up to 2.2 kW 30 mA, above this 300 mA
Cable length for EMC Category C2 Max. 20 m (≤0.37 kW max. 15 m)
Category C3 Max. 35 m (≤0.37 kW max. 15 m)
Switching frequencies 2, 4, 8, 16 kHz, the rated output currents apply at 45
°C and switching frequencies of 2 and 4 kHz, and at 40
°C and switching frequencies of 8 and 16 kHz
Ambient temperature 55 °C (derang of 2.5 %/ °C above 45 °C)
Max. Output frequency 0 Hz ... 599 Hz
Overload capacity
(120-Vmainsand230-Vmains)
200 % for 3s; 150 % for 60s
Overload capacity
(400-Vmains)
200 % for 3s; Heavy Duty: 150 % for 60s; Light Duty:
125 % for 60s
3.2 ConnecontotheITsystem
NOTE
Electrical voltage
Internal components have ground potenal if the IT screws are not removed.
The monitoring devices of the IT system will be triggered.
►Before connecon to an IT system be absolutely sure to remove the IT screws.

8
Mechanical installaon
Operang Instrucons i510-Cabinet
B
H1
H
E2
E1
XX
H: Device height X: Number of top/boom xings
B: Device width (lower fastening not visible)
T: Device depth X - X: Hole spacing over center of device
H1: Hole dimension for top/boom xing E1: Top mounng clearance
E2: Bottom mounting clearance
4 Mechanicalinstallaon
4.1 Dimensions and assembly
Rated power
[kW]
Weight
[kg]
H
[mm]
W
[mm]
D
[mm]
H1
[mm]
X [screws + hole
spacing]
E1
[mm]
E2
[mm]
1-phasemainsconnecon230/240V;withintegratedRFIlter
I51AExxxB 0.25 – 0.37 0.75 155 60 130 165 1 - M5 50 50
I51AExxxB 0.55 – 0.75 0.95 180 60 130 190 1 - M5 50 50
I51AExxxB 1.1 – 2.2 1.35 250 60 130 260 1 - M5 50 50
1-/3-phasemainsconnecon230/240V;withoutintegratedRFIlter
I51AExxxD 0.25 – 0.37 0.75 155 60 130 165 1 - M5 50 50
I51AExxxD 0.55 – 0.75 0.95 180 60 130 190 1 - M5 50 50
I51AExxxD 1.1 – 2.2 1.35 250 60 130 260 1 - M5 50 50
I51AExxxC 4.0 – 5.5 2.1 250 90 130 260 2 30 M5 50 100
Three-phasemainsconnecon400V/480V–Heavyduty;withintegratedRFIlter
I51AExxxF 0.37 0.75 155 60 130 165 1 - M5 50 50
I51AExxxF 0.55 – 0.75 0.95 180 60 130 190 1 - M5 50 50
I51AExxxF 1.1 – 2.2 1.35 250 60 130 260 1 - M5 50 50
I51BExxxF 3.0 – 4.0 1.35 250 60 130 260 1 - M5 50 50
I51AExxxF 3.0 – 5.5 2.3 250 90 130 260 2 30 M5 50 100
I51AExxxF 7.5 – 11.0 3.7 276 120 130 285 2 60 M5 50 100
Three-phasemainsconnecon400V/480V-Lightduty;withintegratedRFIlter
I51AExxxF 4.0 – 7.5 2.3 250 90 130 260 2 30 M5 50 100
I51AExxxF 11.0 – 15.0 3.7 276 120 130 285 2 60 M5 50 100

9
Electrical installaon
Operang instrucons I510-Cabinet
5 Electricalinstallaon
5.1 Generaloverviewoftheconnecons
The connecon diagram is considered exemplary for all voltage and power classes. Deviang
mains connecon diagrams can be found in the corresponding chapters.
5.2 EMC-compliantinstallaon
The drive system (inverter and drive) complies with the EMC Direcve 2014/30/EU if it is
installed according to the guidelines for CE-typical drive systems.
The structure in the control cabinet must support the EMC-compliant installaon with
shielded motor cables.
• Please use suciently conducve shield connecons.
• Connect the housing with shielding eect to the grounded mounng plate with a surface
as large as possible, e. g. of inverters and RFI lters.
• Use central earthing points.
The following gure shows an example of eecve wiring with shielding on the control cabinet
wall.
AShielding of control connecons
BControl cable
CElectrically conducve mounng plate
DShield clamps
E Low-capacitance motor cable (C-core/core/
C-core/shield
< 75/150 pF/m ≤ 2.5 mm²; C-core/core/C-
core/shield
< 150/300 pF/m ≥ 4 mm²)
Alternavely, the motor cable can be shielded on an oponal motor shield plate.

10
Electrical installaon
Operang Instrucons i510-Cabinet
5.3 Control terminals
BasicI/O
Input/output Terminal X3 Informaon
Digital inputs DI1, DI2, DI3, DI4, DI5 DI3/DI4 can be oponally used as frequency or encoder input.
HIGH acve/LOW acve switchable LOW = 0 ... +3 V, HIGH = +12 V
... +30 V
Digital outputs DO1 Digital output (max. 100 mA)
Analog inputs AI1, AI2 Can be oponally used as voltage input or current input.
Analog outputs AO1 Can be oponally used as voltage output or current output.
10-V output 10 V Primarily for the supply of a potenometer (1 ... 10 kΩ). Max.
10 mA
24-V output 24 V Primarily for the supply of digital inputs. (Max. 100 mA)
Reference potenal GND
Connecon system Plug-in spring terminal
Inverter [kW] 0.25 ... 15
Connecon Control terminals X3
Connecon type Plug-in spring terminal
Max. cable cross-secon mm² 1.5
Stripping length mm 9
Tightening torque Nm -
Tools required 0.4 x 2.5
Control terminals
5.4 Relay output
The relay is not suitable for direct switching of an electromechanical holding brake. Use a
corresponding suppressor circuit in case of an inducve or capacive load.
Inverter [kW] 0.25 ... 15
Connecon Relay output X9
Connecon type Pluggable screw terminal
Max. cable cross-secon mm² 1.5
Stripping length mm 6
Tightening torque Nm 0.2
Tools required 0.4 x 2.5
COM Common contact
NC Normally-closed contact
NO Normally-open contact
Max. switching voltage/switching
current
AC 240 V/3 A
DC 24 V/2 A
DC 240 V/0.16 A
Relay output
NC
NO
COM
X9
AC 240 V
3 A

11
Electrical installaon
Operang instrucons I510-Cabinet
5.5 Single-phasemainsconnecon230/240V
Terminaldata,1-phase230/240V
I51AExxxB I51AExxxD I51AExxxB I51AExxxD I51AExxxx I51AExxxB I51AExxxD
Inverter [kW] 0.25 ... 0.75 1.1 ... 2.2 0.25 ... 2.2 0.25 ... 2.2
Connecon Mains connecon X100 PE connecon Motor connecon X105
Connecon type Pluggable screw terminal PE screw Pluggable screw terminal
Max. cable cross-secon mm² 2.5 6 6 2.5
Stripping length mm 8 8 10 8
Tightening torque Nm 0.5 0.7 2 0.5
Tools required 0.5 x 3.0 0.6 x 3.5 Torx 20 0.5 x 3.0
Fusingdata/performancedata
Inverter [kW] 0.25 0.37 0.55 0.75 1.1 1.5 2.2
Rated output current A 1.7 2.4 3.2 4.2 6 7 9.6
Max. output current (15s) A 2.6 3.6 4.8 6.3 9 10.5 14.4
Operaon without mains choke
Fuse
Characterisc gG/gL or gRL
Max. rated current A 10 10 16 16 25 25 25
Circuit breaker
Characterisc B
Max. rated current A 10 10 16 16 25 25 25
Earth-leakage circuit breaker
1-phase mains connecon ≥ 30 mA, type A or B
Mainsconnecon
Valid for I51AExxxD inverter.
1/N/PE
AC 170 V ...
264 V
45 Hz ... 65 Hz
F1
Q1
X100
L1
L2/N
PE
N
L3
L2
3/N/PE
AC 400 V
L3
Valid for I51AExxxD inverter.
2/PE
AC 170 V ...
264 V
45 Hz ... 65 Hz
F1
…
F2
Q1
X100
L1
L2/N
PE
N
L3
L2
3/N/PE
AC 208 V ...
240 V
L3
Valid for I51AExxxB inverter.
F1
…
F2
Q1
X100
L1
L2/N
2/PE
AC 170 V ...
264 V
45 Hz ... 65 Hz
PE
N
L2
2/N/PE
AC 208 V ...
240 V
Motorconnecon
X105
U V W Rb1 Rb2
M
3~

12
Electrical installaon
Operang Instrucons i510-Cabinet
5.6 Three-phasemainsconnecon230/240V
Terminaldata,3-phase230/240V
I51AExxxD I51AExxxD I51AExxxC I51AExxxx I51AExxxD I51AxxxC
Inverter [kW] 0.25 ... 0.75 1.1 ... 2.2 4 ... 5.5 0.25 ... 5.5 0.25 ... 2.2 4 ... 5.5
Connecon Mains connecon X100 PE connecon Motor connecon X105
Connecon type Pluggable screw terminal
Screw terminal PE screw Pluggable screw
terminal
Screw terminal
Max. cable cross-secon mm² 2.5 6 6 6 2.5 6
Stripping length mm 8 8 9 10 8 9
Tightening torque Nm 0.5 0.7 0.5 2 0.5 0.5
Tools required 0.5 x 3.0 0.6 x 3.5 Torx 20 0.5 x 3.0 0.6 x 3.5
Fusingdata/performancedata
Inverter [kW] 0.25 0.37 0.55 0.75 1.1 1.5 2.2 4 5.5 7.5
Rated output current
(heavy duty)
A 1.7 2.4 3.2 4.2 6 7 9.6 16.5 23 -
Max. output current (15s) A 2.6 3.6 4.8 6.3 9 10.5 14.4 24.8 34.5 -
Rated output current
(light duty)
A - - - - - - - - 20.6 27.6
Max. output current (15s) A--------3346
Operaonwithoutmainschoke
Fuse
Characterisc gG/gL or gRL -
Max. rated current A 10 10 16 16 25 25 25 32 32 -
Circuit breaker
Characterisc B -
Max. rated current A 10 10 16 16 25 25 25 32 32 -
Operaonwithmainschoke
Fuse
Characterisc gG/gL or gRL
Max. rated current A 10 10 16 16 25 25 25 32 32 32
Circuit breaker
Characterisc B
Max. rated current A 10 10 16 16 25 25 25 32 32 32
Earth-leakage circuit breaker
3-phase mains connecon ≥ 30 mA, type B ≥ 300 mA, type B
Mainsconnecon
Valid for I51AExxxC inverter.
3/PE
AC 170 V ... 264 V
45 Hz ... 65 Hz
F1
…
F3
Q1
X100
L1 L2
PE
N
L3
L2
3/N/PE
AC 208 V ... 240 V
L3
n.c. n.c.
Valid for I51AExxxD inverter.
3/PE
AC 170 V ... 264 V
45 Hz ... 65 Hz
F1
…
F3
Q1
X100
L1
L2/N
L3
PE
N
L3
L2
3/N/PE
AC 208 V ... 240 V
Motorconnecon
X105
U V W Rb1 Rb2
M
3~

13
Electrical installaon
Operang instrucons I510-Cabinet
5.7 Three-phasemainsconnecon400V
Terminaldata,3-phase400V
I51AExxxF I51BExxxF I51AExxxF I51AExxxF I51AExxxF I51AExxxF I51AxxxF I51AxxxF I51AxxxF
Inverter [kW] 0.37 ... 2.2 3 ... 4 3 ... 5.5 7.5 ... 11 0.37 ... 5.5 7.5 ... 11 0.37 ... 2.2 3 ... 5.5 7.5 ... 11
Connecon Mains connecon X100 PE connecon Motor connecon X105
Connecon type Pluggable
screw terminal
Pluggable
screw terminal
Screw terminal PE screw Pluggable
screw terminal
Screw terminal
Min. cable cross-secon mm² 1 1.5 1
Max. cable cross-secon mm² 2.5 2.5 6 16 6 16 2.5 6 16
Stripping length mm 8 8 9 11 10 11 8 9 11
Tightening torque Nm 0.5 0.5 0.5 1.2 2 3.4 0.5 0.5 1.2
Tools required 0.5 x 3.0 0.5 x 3.0 0.6 x 3.5 0.8 x 4.0 Torx 20 PZ2 0.5 x 3.0 0.6 x 3.5 0.8 x 4.0
Fusingdata/performancedata
Inverter [kW] 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15
Rated output current
(heavy duty)
A 1.3 1.8 2.4 3.2 3.9 5.6 7.3 9.5 13 16.5 23.3 -
Max. Output current (15 s) A 2.6 3.6 4.8 6.4 7.8 11.2 14.6 19 26 33 47 -
Rated output current
(light duty)
A - - - - - - - 8.8 11.9 15.6 23 28.2
Max. Output current (15 s) A 14.6 19 26 33 47
Operaonwithoutmainschoke
Fuse
Characterisc gG/gL or gRL -
Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 -
Circuit breaker
Characterisc B -
Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 -
Operaonwithmainschoke
Fuse
Characterisc gG/gL or gRL
Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 32
Circuit breaker
Characterisc B
Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 32
Earth-leakage circuit breaker
3-phase mains connecon ≥ 30 mA, type B ≥ 300 mA, type B
A mains choke must be used for light duty loads over 15 kW.
Mainsconnecon
Valid for I51AExxxF inverter.
+UG
3/PE
AC 340 V ... 528 V
45 Hz ... 65 Hz
F1
…
F3
Q1
X100
L1 L2
L3
PE
N
L3
L2
3/N/PE
AC 400 V
-UG
Motorconnecon
X105
U V W Rb1 Rb2
M
3~

14
Electrical installaon
Operang Instrucons i510-Cabinet
5.8 Three-phasemainsconnecon480V
Terminaldata,3-phase480V
I51AExxxF I51AExxxF I51AExxxF I51AExxxF I51AExxxF I51AxxxF I51AxxxF I51AxxxF
Inverter [kW] 0.37 ... 2.2 3 ... 5.5 7.5 ... 11 0.37 ... 5.5 7.5 ... 11 0.37 ... 2.2 3 ... 5.5 7.5 ... 11
Connecon Mains connecon X100 PE connecon Motor connecon X105
Connecon type Pluggable screw
terminal
Screw terminal PE screw Pluggable screw
terminal
Screw terminal
Min. cable cross-secon mm² 1 1.5 1
Max. cable cross-secon mm² 2.5 6 16 6 16 2.5 6 16
Stripping length mm 8 9 11 10 11 8 9 11
Tightening torque Nm 0.5 0.5 1.2 2 3.4 0.5 0.5 1.2
Tools required 0.5 x 3.0 0.6 x 3.5 0.8 x 4.0 Torx 20 PZ2 0.5 x 3.0 0.6 x 3.5 0.8 x 4.0
Fusingdata/performancedata
Inverter [kW] 0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15
Rated output current
(heavy duty)
A 1.1 1.6 2.1 3 3.5 4.8 6.3 8.2 11 14 21 -
Max. Output current (15 s) A 2.2 3.2 4.2 6 7 9.6 12.6 16.4 22 28 42 -
Rated output current
(light duty)
A - - - - - - - 7.6 9.8 13.2 18.3 25.2
Max. Output current (15 s) A - - - - - - - 12.6 16.4 22 28 42
Operaonwithoutmainschoke
Fuse
Characterisc gG/gL or gRL -
Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 -
Circuit breaker
Characterisc B -
Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 -
Operaonwithmainschoke
Fuse
Characterisc gG/gL or gRL
Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 32
Circuit breaker
Characterisc B
Max. rated current A 10 10 10 16 16 16 25 25 25 32 32 32
Earth-leakage circuit breaker
3-phase mains connecon ≥ 30 mA, type B ≥ 300 mA, type B
A mains choke must be used for light duty loads over 15 kW.
Mainsconnecon
Valid for I51AExxxF inverter.
+UG
3/PE
AC 340 V ... 528 V
45 Hz ... 65 Hz
F1
…
F3
Q1
X100
L1 L2
L3
PE
N
L3
L2
3/N/PE
AC 480 V
-UG
Motorconnecon
X105
U V W Rb1 Rb2
M
3~

15
Inial switch-on
Operang instrucons I510-Cabinet
7 Commissioning
DANGER
Electrical voltage
Incorrect wiring can cause unexpected states during the commissioning phase.
►Wiring must be complete and correct.
►Check the wiring to ensure that it is free of short circuits and earth faults.
►Adapt the motor circuit conguraon (star/delta) to the inverter.
►Connect the motor in the correct phase relaon (rotang direcon).
►Check the “Emergency o” funcon of the overall system.
►Clear the hazard area.
►Observe safety instrucons and safety clearances.
7.1 Keypad module
►Plug the keypad onto the inverter.
The keypad can also be connected and removed during operaon.
6 Inialswitch-on
DANGER
Electrical voltage
Incorrect wiring can cause unexpected states during the commissioning phase.
►Wiring must be complete and correct.
►Check the wiring to ensure that it is free of short circuits and earth faults.
►Adapt the motor circuit conguraon (star/delta) to the inverter.
►Connect the motor in the correct phase relaon (rotang direcon).
►Check the “Emergency o” funcon of the overall system.
►Clear the hazard area.
►Observe safety instrucons and safety clearances.
Condions
• The power connecons must be wired.
• The digital inputs X3/DI1 (start/stop), X3/DI3 (reversal of rotaon direcon) and
X3/DI4 (frequency preset 20 Hz) must be wired.
• The analog input X3/AI1 must not be wired or connected to GND.
Switch on mains voltage
►Switch on mains voltage and check readiness for operaon.
Observe LED status displays “RDY” and “ERR” on the inverter front panel.
See “LED status”. 27

16
Commissioning
Operang Instrucons i510-Cabinet
7.1.3 Quickcommissioning-terminalcontrol
The following quick overview with graphical parameter representaon is sucient for
commissioning many applicaons with terminal control. Further seng opons are described
in this document or in the commissioning document.
1. Load default seng = set P700.01 to 1.
2. Set the following parameters for V/f characterisc control:
• Mains voltage P208.01
• V/f characterisc data: Base voltage P303.01
• V/f characterisc data: Base frequency P303.02
• Minimum frequency P210.00
• Maximum frequency P211.00
• Acceleraon me 1 P220.00
• Deceleraon me 1 P221.00
• Analog input 1: Min frequency value P430.02
• Analog input 1: Max frequency value P430.03
3. Press and hold the key for longer than 3 seconds to save the sengs.
7.1.1 Funconsofthekeys
Key Actuaon Acon
Press briey • Navigate in the Menu Change parameters
Press briey • Go to Menu/Parameters Conrm parameters
Press and hold for 3s • Save parameters
• “P.SAVED” in the display indicates that the parameters have been saved
Press briey Quit Menu/Parameters
Press briey Acvate keypad control
Press briey Start motor
Press briey Change rotang direcon
Press briey Stop motor
The motor must be at standsll before parameters can be changed or conrmed.
The sengs are saved temporarily unl the motor is switched o again. Press and hold the
key for 3 s to save the sengs permanently.
7.1.2 Example of the keypad handling
Example for DO1 funcon assignment with parameter P420.02.
GROUP 4
P420.XX
P420.02
I/O setting
Fct. dig. outputs
DO1 funcon
P211.00
P430.03
P430.02 P430.02
P220.00
P221.00
P210.00
AI1
Time
Frequency

17
Commissioning
Operang instrucons I510-Cabinet
With the wiring shown below, the inverter can be operated using the control terminals (X3).
• Preset 1 is acvated if DI4 = HIGH.
• Preset 2 is acvated if DI5 = HIGH.
• Preset 3 is acvated if DI4 and DI = HIGH.
GND
AI1
AI2
AO1
10V
24V
DI1
DI2
DI3
DI4
DI5
Setpoint frequency
10 VDC supply
24 VDC, 100 mA supply
Start
Reset error (optional)
Change direction of rotation (optional
)
Activate preset (Bit 0) (optional)
Activate preset (Bit 1) (optional)
GND
Input range [Hz]:
*P430.02 - *P430.03
7.1.4 Extended terminal control
The following illustraon shows a more extensive wiring of the control terminals (X3) linked
with the respecve parameters.
GND
AI1
AI2
AO1
10V
24V
DI1
DI2
DI3
DI4
DI5
GND
DO1
NO
COM
NC
U/I
*P400.02
Preset 01 (*P450.01)
*P400.04
*P400.13
bit 1 bit 0
0
0
1
1
1
1
Preset 02 (*P450.02)
Preset 03 (*P450.03)
*P400.18
*P400.19
*P420.02
*P420.01
24E
*P201.01
(congured AI1 as
standard setpoint)
Default setting
Start
Reset error
Mark direction of rotation
Activate preset (bit 0)
Activate preset (bit 1)
DO1 activated at
Release brake
Relay activated at
Ready for operation
Analog input 1
Analog input 2
Analog output 1
10 VDC supply for potentiometer
24 VDC, 100 mA supply, reference for digital inputs
Digital input 1
Digital input 2
Digital input 3
Digital input 4
Digital input 5
Digital output 1
GND for analog and digital signals
Relay NO contact
Relay common contact
Relay NC contact
Preset frequency values
*P430.01 (0 ... 10 VDC signal)
*P430.02 — *P430.03
GND for analog and digital signals
range [Hz]:
cong.:
Optional external 24-V-supply (i550 only)
7.2 Keypad control
Acvatetemporarykeypadcontrol
1. Press the key to acvate keypad control.
2. Key for conrming keypad control.
Deacvatetemporarykeypadcontrol
1. Press the key to acvate keypad control.
2. Key for conrming keypad control.
Acvatepermanentkeypadcontrol
If the keypad does not have any keys, motor control is acvated via the following parameters:
►Set parameter P200.00 to 1.
►Set parameter P201.01 to 1.
►Set parameter P400.01 to 1.
►Set parameter P400.02 to 1.
Then use the key to start the motor.
Start/control/stopmotorwithkeypad
1. Press the key to start the motor.
• The keypad shows the motor speed.
2. Change the frequency setpoint using the key or the key .
3. Press the key to stop the motor.
Changerotangdirecon
1. Press the key .
2. Press the key to conrm the reversal of rotang direcon.
7.3 Commissioning with the EASY Starter
Commissioning and diagnoscs can be carried out with the EASY starter engineering tool.
hp://www.Lenze.com

18
Commissioning
Operang Instrucons i510-Cabinet
7.4 The most important parameters at a glance
This chapter contains the most important parameters and selecons. You can nd a detailed descripon in the commissioning document. hp://www.Lenze.com
The parameters are divided into the following funcon groups:
• Pxxx.xx group 0: Favorites
• P1xx.xx group 1: Diagnoscs
• P2xx.xx group 2: Basic seng
• P3xx.xx group 3: Motor control
• P4xx.xx group 4: I/O seng
• P5xx.xx group 5: Network seng
• P6xx.xx group 6: Process controller
• P7xx.xx group 7: Addional funcons
• P8xx.xx group 8: Sequencer
7.4.1 Group 0: Favorites
Group 0 contains the congurable favorites that are also contained in the groups 1 to 4. In the default seng these are the most common parameters for the soluon of typical applicaons.
Display code Name Possiblesengs/
value ranges Keypad code Informaon
P100.00 Output frequency x.x Hz (read only) Display of the actual output frequency.
P103.00 Current actual x.x % (read only) Display of the actual motor current.
P106.00 Motor voltage x VAC (read only) Display of the actual motor voltage.
P150.00 Error code - (read only) Error message.
P200.00 Control selecon Flexible I/O [0] This selecon enables a exible assignment of the start, stop, and rotang direcon commands with digital signal sources.
Keypad [1] This selecon enables the motor to start exclusively via the start key of the keypad. Other signal sources for starng the motor are ignored.
P201.01 F-setp.source Keypad [1] The setpoint is specied locally by the keypad.
Analog input 1 [2] The setpoint is dened as analog signal via the analog input 1.
Analog input 2 [3] The setpoint is dened as analog signal via the analog input 2.
HTL input [4] The digital inputs DI3 and DI4 can be congured as HTL input to use an HTL encoder as setpoint encoder or dene the setpoint as a reference
frequency ("pulse train").
Network [5] The setpoint is dened as process data object via the network.
Frequency preset 1 ... 15 [11] ... [25] For the setpoint selecon, “preset” values can be parameterized and selected. All frequency presets are described in detail in the commissioning
manual. Lenze Doc Finder
P203.01 Start method Normal [0] Aer start command, the standard ramps are acve.
DC braking [1] Aer start command, the "DC braking" funcon is acve for the me set in P704.02.
Flying restart circuit [2] Aer the start command, the ying restart circuit is acve.
Premagnezaon [3]
Aer start command, the standard ramps are acve and the premagnezaon of the motor is acvated. This reduces the motor current and smooths
the acceleraon curve during the starng process (only relevant in V/f motor control mode).
Defaultseng=boldprint|*Defaultsengisdevice-dependent

19
Commissioning
Operang instrucons I510-Cabinet
Display code Name Possiblesengs/
value ranges Keypad code Informaon
P203.03 Stop method Coasng [0] The motor has no torque (coasts down to standsll).
Standard ramp [1] The motor is brought to a standsll with the deceleraon me 1 P221.00 (or deceleraon me 2 P223.00 if acvated).
Quick stop ramp [2] The motor is brought to a standsll over the deceleraon me set for the “Quick stop” P225.00 funcon.
Switch-o posioning [3] Is similar to the stop method “standard ramp [1]“. Depending on the actual output frequency, however, the inverter delays the beginning of the
down-ramping so that the number of motor revoluons unl standsll is reached and thus the stopping posion is always relavely constant.
P208.01 Mains voltage 230 Ve [0] Selecon of the mains voltage for actuang the inverter.
400 Ve [1]
480 Ve [2]
120 Ve [3]
P210.00 Min. Frequency 0.0 ... 599.0 Hz Lower limit value for all frequency setpoints.
P211.00 Max. frequency
Device for 50-Hz mains:
50 Hz *
Device for 60-Hz mains:
60 Hz *
Upper limit value for all frequency setpoints.
P220.00 Acceleraon 1 0.0 ... 5.0 ... 3600.0 s Acceleraon me 1.
P221.00 Deceleraon 1 0.0 ... 5.0 ... 3600.0 s Deceleraon me 1
P300.00 Motor ctrl mode Servo control (SC ASM) [2] This control mode is used for servo control of an asynchronous motor. This motor control mode is described in the commissioning manual. Lenze
Doc Finder
Sensorless control
(SL PSM)
[3] This control type is used for the sensorless control of a synchronous motor. This motor control mode is described in the commissioning manual.
Lenze Doc Finder
Sensorless vector control
(SLVC)
[4]
This control type is used for sensorless vector control of an asynchronous motor. Observe parameters P327.04 and P327.05 for this purpose.
V/fcharacterisccontrol
(VFCopenloop)
[6] This control mode is used for the speed control of an asynchronous motor via a V/f characterisc and is the simplest control mode.
P302.00 V/f characterisc
shape
Linear [0] Linear characterisc for drives with constant load torque over the speed.
Square-law [1] Square-law characterisc for drives with a square-law load torque over the speed.
Eco [3] Linear characterisc with energy opmizaon in the paral load operaonal range.
P303.01 Base voltage 0 ... 230 ... 5000 V * Base voltage and base frequency dene the V/f rao and thus the gradient of the V/f characterisc.
• The V/f base voltage is usually set to the rated motor voltage.
• The V/f base frequency is usually set to the rated motor frequency.
P303.02 Base frequency
Device for 50-Hz mains: 50
Hz * Device for 60-Hz mains:
60 Hz *
Base voltage and base frequency dene the V/f rao and thus the gradient of the V/f characterisc.
• The V/f base voltage is usually set to the rated motor voltage.
• The V/f base frequency is usually set to the rated motor frequency.
P304.00 Limitaon of rotaon Only clockwise (CW) [0] The motor can only be rotated clockwise (CW). The transfer of negave frequency and PID setpoints to the motor control is prevented.
Bothrotaondirecons [1] Both direcons of motor rotaon are enabled.
P305.00 Switching frequency 8 kHz var/opt/4 * Selecon of the inverter switching frequency.
P306.01 Overload selecon Heavy duty [0] Load characterisc for high dynamic requirements.
Light Duty [1] Load characterisc for low dynamic requirements.
P308.01 Max. load for 60s 30 ... 150 ... 200 % Maximum permissible thermal motor ulizaon (max. permissible motor current for 60 seconds). With regard to rated motor current (P323.00).
P316.01 Fixed V/f boost 0.0 ... 2.5 ...20.0 % * Constant voltage boost for the V/f characterisc control without feedback.
Defaultseng=boldprint|*Defaultsengisdevice-dependent

20
Commissioning
Operang Instrucons i510-Cabinet
Display code Name Possiblesengs/
value ranges Keypad code Informaon
P323.00 Motor current
0.001 ... 1.700 ... 500.000 A * Seng of the rated motor current according to motor nameplate. With regard to rated motor current (P323.00)
P324.00 Max current 0.0 ... 200.0 ... 3000.0 % Maximum overload current of the inverter.
P400.01 Inverter enable TRUE [1] Assignment of a trigger to the “inverter enable“ funcon.
Trigger = TRUE: The inverter is enabled (unless there is another cause for inverter disable).
Trigger = FALSE: The inverter is disabled. The motor has no torque and coasts.
P400.02 Run Digital input 1 [11] Assignment of a trigger to the “Run” funcon.
Funcon1:Start/stopmotor(defaultseng)
Funcon 1 is acve if no further start commands (start forward/start reverse) have been connected to triggers, no keypad control is acve and no
network control is acve.
Trigger = TRUE: Let motor rotate forward (CW).
Trigger = FALSE: Stop motor according to stop funcon (P203.03).
Funcon2:Startclearance/stopmotor
Funcon 2 is acve if further start commands have been connected to triggers, the keypad control is acve or the network control is acve.
Trigger = TRUE: Start commands of the acve control source are enabled.
Trigger = FALSE: Stop motor.
P400.03 Quick stop Not connected [0] Assignment of a trigger to the “Acvate quick stop” funcon.
Trigger = TRUE: Acvate quick stop. Quick stop ramp P225.00.
Trigger = FALSE: Deacvate quick stop
P400.04 Error reset Digital input 2 [12] Assignment of a trigger to the “Reset error” funcon.
Trigger = FALSE > TRUE (edge): The acve error is reset (acknowledged) if the error condion is no longer acve and the error is reseable.
Trigger = FALSE: No acon.
P400.05 DC braking Not connected [0] Assignment of a trigger to the “Acvate DC braking” funcon.
Trigger = TRUE: Acvate DC braking.
Trigger = FALSE: Deacvate DC braking.
P400.06 Start forward Not connected [0] Assignment of a trigger to the “Start forward (CW)” funcon.
Trigger = FALSE > TRUE (edge): Let motor rotate forward.
Trigger = TRUE > FALSE (edge): No acon.Stop via P400.01 (default seng of digital input 1).
P400.07 Start reverse Not connected [0] Assignment of a trigger to the “Start reverse (CCW)” funcon.
Trigger = FALSE > TRUE (edge): Let motor rotate backward.
Trigger = TRUE > FALSE (edge): No acon.Stop via P400.01 (default seng of digital input 1).
P400.08 Run forward Not connected [0] Assignment of a trigger to the “Run forward (CW)” funcon.
Trigger = TRUE: Let motor rotate forward.
Trigger = FALSE: Stop motor.Stop via P400.01 (default seng of digital input 1).
P400.09 Run reverse Not connected [0] Assignment of a trigger to the “Run reverse (CCW)” funcon.
Trigger = TRUE: Let motor rotate backward.
Trigger = FALSE: Stop motor.Stop via P400.01 (default seng of digital input 1).
P400.13 Reverse rot. dir. Digital input 3 [13] Assignment of a trigger to the “Reverse rotang direcon” funcon.
Trigger = TRUE: The setpoint specied is inverted (i.e. the sign is inverted).
Trigger = FALSE: No acon / deacvate funcon again.
Defaultseng=boldprint|*Defaultsengisdevice-dependent