Lenze i410 Quick start guide

Inverter
Inverter i410 Cabinet 0.25 ... 2.2 kW
Commissioning EN

Contents
1About this document 9
1.1 Document descripon 9
1.1.1 Further documents 9
1.2 Notaons and convenons 10
2Safety instrucons 11
2.1 Basic safety instrucons 11
2.2 Applicaon as directed 12
2.3 Handling 12
2.4 Residual hazards 13
3Product informaon 14
3.1 Idencaon of the products 14
4Commissioning 15
4.1 Important notes 15
4.2 Inial switch-on and funconal test 16
4.3 Operang interfaces 18
4.3.1 Keypad 18
4.3.2 Engineering tool »EASY Starter« 19
4.3.2.1 Generate a connecon between inverter and »EASY Starter« 20
4.4 General informaon on parameter seng 22
4.4.1 Addressing of the parameters 22
4.4.2 Structure of the parameter descripons 23
4.4.3 Parameter overview lists 23
4.4.4 Favorites 24
4.4.4.1 Accessing the "Favorites" with the keypad 24
4.4.4.2 Favorites parameter list (default seng) 25
4.4.4.3 Conguring the "Favorites" 26
4.5 Saving the parameter sengs 29
4.5.1 Save parameter sengs with keypad 29
4.5.2 Save parameter sengs with »EASY Starter« 29
4.5.3 Automac storage in the memory module 29
5Basic seng 30
5.1 Device name 30
5.2 Mains voltage 31
5.3 Frequency limits 32
5.4 Start behavior 33
5.5 Stop behavior 36
5.6 Funcon assignment of the inputs and outputs (default seng) 38
5.7 Motor data 39
5.7.1 Select motor from motor catalog 40
5.7.2 Manual seng of the motor data 41
5.8 Motor control mode 42
Contents
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6 Start, stop and rotang direcon commands 43
6.1 Control selecon 43
6.1.1 Flexible I/O conguraon 45
6.1.2 Keypad control 46
6.1.3 Keypad full control 47
6.2 Flexible I/O conguraon of the start, stop and rotang direcon commands 48
6.2.1 Trigger list 52
6.2.2 Example: Start/stop (1 signal) and reversal 54
6.2.3 Example: Quick stop 55
6.2.4 Example: Enable inverter 56
6.2.5 Example: Jog forward/Jog reverse 57
6.3 Control/restrict direcon of rotaon of the motor 59
6.4 Changing the control source during operaon 60
6.4.1 Example: Change-over from terminal control to keypad control 62
7Conguring the frequency control 64
7.1 Basic seng 64
7.1.1 Standard setpoint source 65
7.1.2 Ramp mes 66
7.2 Congure setpoint sources 68
7.2.1 Keypad 68
7.2.2 Setpoint presets 69
7.2.3 Motor potenometer (MOP) 71
7.2.4 Sequencer 73
7.2.4.1 Segment conguraon 75
7.2.4.2 Sequence conguraon 85
7.2.4.3 Sequencer basic sengs 89
7.2.4.4 Sequencer control funcons 92
7.2.4.5 Sequencer diagnoscs 96
7.3 Conguring the process controller 98
7.3.1 Basic seng 99
7.3.2 Process controller sleep mode 105
7.3.3 Process controller rinse funcon 107
7.3.4 Process controller funcon selecon 107
7.3.5 Process controller diagnoscs 109
7.4 Changing the setpoint source during operaon 111
7.4.1 Example: Change-over from keypad setpoint to AI1/AI2 setpoint 114
7.4.2 Example: Change-over from AI1 setpoint to keypad setpoint 116
7.4.3 Example: Change-over from keypad setpoint to preset 1 ... 7 118
7.4.4 Example: Change-over from AI1 setpoint to MOP setpoint 121
7.5 Change over to ramp 2 during operaon 123
7.6 "Switch-o posioning" stop mode 126
7.7 Setpoint diagnoscs 128
Contents
4

8Conguring the torque control 129
8.1 Basic seng 130
8.1.1 Standard setpoint source 131
8.1.2 Torque limits 132
8.1.3 Speed limitaon 134
8.1.4 Ramp me 136
8.2 Congure setpoint sources 137
8.2.1 Keypad 137
8.2.2 Setpoint presets 138
8.2.3 Motor potenometer (MOP) 138
8.3 Process input data (CiA 402 objects) 139
8.4 Process output data (CiA 402 objects) 139
8.5 Setpoint diagnoscs 139
Contents
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9Conguring the motor control 140
9.1 Sensorless vector control (SLVC) 141
9.1.1 Required commissioning steps 141
9.1.2 Expert sengs 142
9.2 V/f characterisc control for asynchronous motor (VFC open loop) 143
9.2.1 Required commissioning steps 143
9.2.2 Basic seng 143
9.2.3 Dene V/f characterisc shape 144
9.2.3.1 Linear V/f characterisc 145
9.2.3.2 Square-law V/f characterisc 146
9.2.4 Set voltage boost 147
9.2.5 Set slip compensaon 148
9.2.6 Set oscillaon damping 150
9.2.7 Opmising the stalling behaviour 151
9.2.8 Torque limitaon seng 153
9.2.9 Flying restart circuit 154
9.3 Parameterisable motor funcons 156
9.3.1 Skip frequencies 156
9.3.2 DC braking 158
9.3.2.1 Example: Automac DC braking when starng the motor 159
9.3.2.2 Example: Automac DC braking when stopping the motor 160
9.3.2.3 Acvang DC braking manually 162
9.3.2.4 Migraon of Lenze Inverter Drives 8200/8400 164
9.3.3 Holding brake control 165
9.3.3.1 Basic seng 166
9.3.3.2 "Automac" brake mode (automac operaon) 167
9.3.3.3 Brake holding load 168
9.3.3.4 Brake closing threshold 170
9.3.3.5 Manual release of the holding brake 172
9.3.4 Load loss detecon 174
9.4 Opons for opmizing the control loops 175
9.4.1 Automac motor idencaon (energized) 178
9.4.2 Automac motor calibraon (non-energized) 179
9.4.3 Tuning of the motor and the speed controller 180
9.4.4 Inverter characterisc 181
9.4.4.1 Extended sengs for idencaon 181
9.4.5 Motor equivalent circuit diagram data 181
9.4.6 Motor control sengs 183
9.4.6.1 Speed controller 184
9.4.6.2 Current controller 185
9.4.6.3 ASM eld controller 185
9.4.6.4 ASM eld weakening controller 185
9.4.6.5 ASM eld weakening controller (extended) 186
9.4.6.6 Imax controller 187
9.4.6.7 Flying restart controller 188
9.4.6.8 SLVC controller 188
Contents
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9.5 Motor protecon 189
9.5.1 Motor overload monitoring (i²*t) 190
9.5.2 Overcurrent monitoring 194
9.5.3 Motor phase failure detecon 195
9.5.4 Motor speed monitoring 196
9.5.5 Motor torque monitoring 197
9.5.6 Maximum overload current of the inverter 199
9.5.7 Heavy load monitoring 201
10 I/O extensions and control connecons 203
10.1 Congure digital inputs 203
10.2 Congure analog inputs 205
10.2.1 Analog input 1 205
10.2.1.1 Example: Input range 0 ... 10 V = seng range 0 ... 50 Hz 207
10.2.1.2 Example: Input range 0 ... 10 V = seng range -40 ... +40 Hz 208
10.2.1.3 Example: Error detecon 208
10.2.2 Analog input 2 209
10.3 Congure digital outputs 211
10.3.1 Relay output 211
10.3.2 Digital output 1 215
10.4 Congure analog outputs 216
10.4.1 Analog output 1 216
10.4.1.1 Example: Output voltage 0 ... 10 V = output frequency 0 ... 100 Hz 217
10.4.1.2 Example: Output voltage 2 ... 10 V = output frequency 30 ... 60 Hz 218
11 Device funcons 219
11.1 Opcal device idencaon 219
11.2 Reset parameters to default 220
11.3 Saving/loading the parameter sengs 221
11.4 Switching frequency changeover 224
11.5 Device overload monitoring (i*t) 225
11.6 Heatsink temperature monitoring 225
11.7 Automac restart aer a fault 226
11.8 Update device rmware 227
11.8.1 Firmware download with »EASY Starter (rmware loader)« 227
12 Addional funcons 228
12.1 Brake energy management 228
12.1.1 Stopping the deceleraon ramp funcon generator 229
12.1.2 Inverter motor brake 230
12.2 Parameter change-over 231
12.2.1 Example: Selecve control of several motors with one inverter 232
12.2.1.1 232
12.2.2 Parameter set conguraon 233
12.2.3 Device commands for parameter change-over 234
12.2.4 Funcons for parameter change-over 236
12.2.4.1 Example: Acvaon via command (only when disabled) 238
12.2.4.2 Example: Acvaon via command (immediately) 239
12.2.4.3 Example: Acvaon if the selecon is changed (only if the inverter is disabled) 240
12.2.4.4 Example: Acvaon if the selecon is changed (immediately) 241
12.3 Trigger acon if a frequency threshold is exceeded 242
Contents
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13 Using accessories 244
13.1 Keypad 244
13.1.1 Keypad operang mode 245
13.1.1.1 Keypad status display 245
13.1.1.2 Funcon of keypad keys in operang mode 246
13.1.1.3 Error reset with keypad 247
13.1.2 Keypad parameterisaon mode 248
13.1.2.1 Parameter groups 248
13.1.2.2 Funcon of the keypad keys in the parameterisaon mode 249
13.1.2.3 Save parameter sengs with keypad 250
13.1.2.4 Display of status words on keypad 251
13.1.2.5 Keypad parameter list 252
13.1.3 Keypad sengs 265
13.1.3.1 Select language 265
13.1.3.2 Change setpoint increment 265
13.1.3.3 Congure status display 265
13.1.3.4 Congure R/F and CTRL keys 266
14 Diagnoscs and fault eliminaon 268
14.1 LED status display 268
14.2 Logbook 269
14.3 Error history buer 270
14.4 Diagnosc parameters 273
14.4.1 Inverter diagnoscs 274
14.4.2 I/O diagnoscs 278
14.4.2.1 Digital inputs and outputs 278
14.4.2.2 Analog inputs and outputs 279
14.4.3 Service life diagnoscs 280
14.4.4 Device idencaon 281
14.4.5 CiA 402 objects 282
14.5 Error handling 284
14.5.1 Error types 285
14.5.1.1 Timeout for error response 286
14.5.2 Error conguraon 287
14.5.3 Error reset 287
14.6 Error codes, causes and remedies 290
15 Technical data 308
15.1 Standards and operang condions 308
15.1.1 Conformies/approvals 308
15.1.2 Protecon of persons and device protecon 308
15.1.3 EMC data 308
15.1.4 Motor connecon 309
15.1.5 Environmental condions 309
15.1.6 Electrical supply condions 309
15.2 1-phase mains connecon 230/240 V 310
15.2.1 Rated data 310
16 Appendix 311
16.1 Parameter aribute list 311
16.2 Glossary 333
Contents
8

1 About this document
WARNING!
Read this documentaon carefully before starng any work.
▶Please observe the safety instrucons!
1.1 Document descripon
1.1.1 Further documents
For certain tasks, informaon is available in further documents.
Document Contents/topics
Conguraon document Basic informaon on conguring and ordering the product
Commissioning document Basic informaon on installing and commissioning the product
Quick Reference Card Brief informaon on the operaon and device properes of the product
For certain tasks, informaon is available in other forms.
Form Contents/topics
Engineering Tools For commissioning
AKB arcles Applicaon Knowledge Base with addional technical informaon for users
CAD data Exports in dierent formats
EPLAN macros Project planning, documentaon and management of projects for P8.
•Data reference via Lenze or EPLAN data portal
Informaon and tools with regard to the Lenze products can be found on the
Internet: hp://www.lenze.com à Downloads
About this document
Document descripon
Further documents
9

1.2 Notaons and convenons
This document uses the following convenons to disnguish dierent types of informaon:
Numeric notaon
Decimal separator Point The decimal point is always used.
Example: 1 234.56
Warning
UL warning UL Are used in English and French.
UR warning UR
Text
Engineering tools » « Soware
Example: »Engineer«, »EASY Starter«
Icons
Page reference ¶Reference to another page with addional informaon
Example: ¶ 16 = see page 16
Documentaon reference ,Reference to another documentaon with addional informaon
Example: , EDKxxx = see documentaon EDKxxx
Layout of the safety instrucons
DANGER!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon will result
in severe irreparable injury and even death.
WARNING!
Indicates an extremely hazardous situaon. Failure to comply with this instrucon may result
in severe irreparable injury and even death.
CAUTION!
Indicates a hazardous situaon. Failure to comply with this instrucon may result in slight to
medium injury.
NOTICE
Indicates a material hazard. Failure to comply with this instrucon may result in material
damage.
About this document
Notaons and convenons
10