Lenze ECSxK001 series User manual

EDBCSXKXXX
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Operating Instructions
ECS

Capacitor module of ECSxK series

This documentation is valid for ECS capacitor modules as of version:
c
ECS x K xxx x 4 B xxx 1A
Type
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
Design
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
E=EnclosureIP20
D = Push-through technique (thermally separated)
C=Coldplate
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
Capacity
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
001 = 705 µF(±20 %)
002 = 1410 µF(±20 %)
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
Voltage class
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
4 = 400 V/480 V
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
Technical version
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
B=Standard
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
Variant
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
Hardware version
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
1A or higher
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
Hans-Lenze-Straße1
D-31855 Aerzen
Made in Germany
L
Input
Output
Overload
Type
Id.-No.
2/PE DC a-aaa/aaaV
bb.b/bb.bA
3/PE AC c-ccc/cccV
dd.d/dd.dA 0-fffHz
ee.eA
ttttttttttt
Prod.-No.
Ser.-No.
yyyyyyyy zzzz
xxxxxxxx
EKZ
A-SW
B-SW
H.H
ECSEAxxxC4BXXXXXVA02
h.h
Parameter
WARNING
Deviceisliveupto180s
after removing
mains voltage
ATTENTION
L ´appareil est sous tension
pendant 180s après la coupure
de la tension rèseau
For detailed information refer
to the Instruction Manual
1D74
1
Tip!
Current documentations and software updates for Lenze products can be found on the
Internet in the ”Downloads” area under
http://www.Lenze.com
© 2004 Lenze Drive Systems GmbH, Hans-Lenze-Straße 1, 31855 Aerzen
No part of this documentation may be reproduced or made accessible to third parties without written consent by Lenze Drive
Systems GmbH.
All information given in this documentation has been selected carefully and complies with the hardware and software
described. Nevertheless, deviations cannot be ruled out. We do not take any responsibility or liability for damages which might
possibly occur. Necessary corrections will be included in subsequent editions.


3
EDBCSXKXXX EN 1.0
X23
X26
+UG +UG -UG -UG PE PE
0
2
1
ECSXK001
Capacitor module ECSxK
Accessory kit with fixing material
Safety instructions for modules of the ECS series
X23 Connections:
- DC-bus supply
-PE
X26 Control connection for bridging the charging current limitation


4EDBCSXKXXX EN 1.0

Contents i

5
EDBCSXKXXX EN 1.0
1 Preface and general information 7............................................
1.1 About these Operating Instructions 7.....................................
1.2 Terminology used 7....................................................
1.3 Legal regulations 8.....................................................
2 Safety instructions 9.........................................................
2.1 General safety and application information for Lenze capacitor modules 9......
2.2 Residual hazards 12.....................................................
2.3 Safety instructions for the installation according to UL or UR 13................
2.4 Definition of notes used 14...............................................
3 Technical data 15............................................................
3.1 General data/operating conditions 15......................................
3.2 Rated data 16..........................................................
4 Mechanical installation 17.....................................................
4.1 Important notes 17......................................................
4.2 Mounting with fixing rails (standard) 18....................................
4.3 Thermally separated mounting (”push-through technique”) 19.................
4.4 Mounting in ”cold plate” technique 21.....................................
5 Electrical installation 23.......................................................
5.1 Important notes 23......................................................
5.1.1 Protection of persons 23..........................................
5.1.2 Device protection 24.............................................
5.1.3 Electrical isolation 24............................................
5.2 Drive system on the mains 25.............................................
5.2.1 Supply form/electrical supply conditions 25.........................
5.2.2 Operation on public supply systems (compliance with EN 61000-3-2) 25.
5.3 Installation of a DC-typical drive system 26.................................
5.4 Power connections 28...................................................
5.4.1 Terminal assignment of the power connections 28...................
5.4.2 Fusing the DC-bus supply 28......................................
5.4.3 Specification of the cables used 28.................................
5.5 Control connection 30...................................................
5.6 Wiring 31..............................................................
5.6.1 Operation with ECSxE power supply module 31......................
5.6.2 Operation with another supplier 33................................

Contentsi

6EDBCSXKXXX EN 1.0
6 Commissioning 34...........................................................
7 Appendix 35................................................................
7.1 Overview of accessories 35...............................................
7.1.1 Connectors 35..................................................
7.1.2 DC bus fuses 35.................................................
7.2 Index 36...............................................................

Preface and general information
About these Operating Instructions
1

7
EDBCSXKXXX EN 1.0
1 Preface and general information
1.1 About these Operating Instructions
These Operating Instructions assist you in connecting and commissioning the ECSxKxxx
capacitor modules. They include safety instructions which must be observed.
All persons working on and with the ECSxKxxx capacitor modules must have the Operating
Instructions available and must observe the information and notes relevant for theirwork.
The Operating Instructions must always be in a complete and perfectly readable state.
1.2 Terminology used
Term In the following text used for
Power supply
module
Anytypeofpowersupplymodule
ECSxExxx ECSxExxx power supply module
Capacitor module Any type of capacitor module
ECSxKxxx ECSxKxxx capacitor module
Axis module
Controller
Any axis module
ECSxAxxx ECSxAxxx axis module
Drive system Drive systems with:
z ECSxAxxx axis modules
z ECSxExxx power supply modules
z ECSxKxxx capacitor modules
z Other Lenze drive components
24 V supply
Low-voltage supply
24 V DC supply
z of the control card in a voltage range of 20 ... 30 V DC (±0V)
z of ”Safe standstill” in a voltage range of 18 ... 30 V DC (±0V)
z of the motor holding brake in a voltage range of 18 ... 30 V DC (±0V)
KSB Short-circuit braking: Quick discharge of the DC bus via the brake resistor
AIF AutomationInterFace
Cxxxx/y Subcode y of code Cxxxx (e. g. C0470/3 = Subcode 3 of code C0470)
Xk/y Terminal y on the terminal strip Xk (e. g. X6/B+ = terminal B+ on the terminal strip X6)

Preface and general information
Legal regulations
1

8EDBCSXKXXX EN 1.0
1.3 Legal regulations
Labelling Nameplate CE-identification Manufacturer
g
Lenze capacitor modules are clearly
designated by the date on the
nameplate.
Conforms to the EC Low-Voltage
Directive
Lenze Drive Systems GmbH
Postfach 101352
D-31763 Hameln
Application as
directed
ECSxKxxx capacitor modules
z must only be operated under the conditions prescribed in these Instructions.
z are components
– for backing up the DC-bus voltage for the drive system.
– for installation into a machine
– for assembly with other components to form a machine.
z are electric units for the installation into control cabinets or similar enclosed operating housing.
z comply with the requirements of the Low-Voltage Directive.
z are not machines for the purpose of the Machinery Directive.
z are not to be used as domestic appliances, but for industrial purposes only.
Drive systems with ECSxKxxx capacitor modules
z comply with the EMC Directive ”Electromagnetic compatibility” if they are installed according to the guidelines
of CE-typical drive systems.
z can be used
– for operation on public and non-public mains
– in industrial areas.
z The user is responsible for the compliance of his application with the EC directives.
Any other use shall be deemed inappropriate!
Liability z The information, data, and notes in these Instructions met the state of the art at the time of printing. Claims
on modifications referring to capacitor modules and components which have already been supplied cannot be
derived from the information, illustrations, and descriptions.
z The specifications, processes, and circuitry described in these Instructions are for guidance only and must be
adapted to your own specific application. Lenze does not take responsibility for the suitability of the process
and circuit proposals.
z Lenze does not accept any liability for damage and operating interference caused by:
– Disregarding the Operating Instructions
– Unauthorised modifications to the capacitor modules
– Operating errors
– Improper working on and with the capacitor module
Warranty z Terms of warranty: See terms of sales and delivery of Lenze Drive Systems GmbH.
z Warranty claims must be made to Lenze immediately after detecting the deficiency or fault.
z The warranty is void in all cases where liability claims cannot be made.
Disposal Material recycle dispose
p
Metal D-
Plastic D-
Assembled PCBs -D

Safety instructions
General safety and application information for Lenze capacitor modules
2

9
EDBCSXKXXX EN 1.0
2 Safety instructions
2.1 General safety and application information for Lenze capacitor modules
(according to Low-Voltage Directive 73/23/EWG)
General
During operation, Lenze capacitor modules can include live parts, depending on their type
of protection. Surfaces can be hot.
If the required cover is removed or the modules are used inappropriately or installed or
operated incorrectly, severe damage to persons or material can occur.
For more information please see the documentation.
All operations concerning transport, installation, and commissioning as well as
maintenance must be carried out by qualified, skilled personnel (IEC 364 and
CENELEC HD 384 or DIN VDE 0100 and IEC report 664 or DIN VDE 0110 and national
regulations for the prevention of accidents must be observed).
According to this basic safety information, qualified, skilled personnel are persons who are
familiar with the assembly, installation, commissioning, and operation of the product and
who have the qualifications necessary for their occupation.
Application as directed
Capacitor modules are components which are designed for the installation into electrical
systems or machinery. They are not to be used as domestic appliances, but only for
industrial purposes according to EN 61000-3-2. The documentation contains information
about the compliance with the limit values to EN 61000-3-2.
When installing capacitor modules into machines, commissioning of the drive controllers
(i.e. the starting of operation as directed) is prohibited until it is proven that the machine
corresponds to the regulations of the EC Directive 98/37/EG (Machinery Directive);
EN 60204 (VDE 0113) must be observed.
Commissioning (i.e. starting of operation as directed) is only allowed when there is
compliance with the EMC Directive (89/336/EEC).
The capacitor modules meet the requirements of the Low-Voltage Directive 73/23/EWG.
The harmonised standards of EN 50178 / DIN VDE 0160 apply to the capacitor modules.
The technical data and information on the connection conditions can be obtained from the
nameplate and the documentation. The instructions must be strictly observed.
Warning: The capacitor modules are products with restricted availability according to
EN 61800-3. These products can cause interferences in residential premises. If capacitor
modules are used in residential premises, corresponding measures are required.
Transport, storage
The notes on transport, storage and appropriate handling must be observed.
Observe the climatic conditions required to EN 50178.

Safety instructions
General safety and application information for Lenze capacitor modules
2

10 EDBCSXKXXX EN 1.0
Installation
The capacitor modules must be installed and cooled according to the regulations given in
the corresponding Instructions.
Ensure careful handling and avoid mechanical stress. Do not bend any components and do
not change the insulation distances during transport and handling. Do not touch any
electronic components and contacts.
Capacitor modules contain electrostatic sensitive devices which can easily be damaged by
inappropriate handling. Do not damage or destroy any electrical components since this
means hazards for your health!
Electrical connection
When working on live capacitor modules, the valid national regulations for the prevention
of accidents (e. g. VBG 4) must be observed.
The electrical installation must be carried out in compliance with the corresponding
regulations (e. g. cable cross-sections, fusing, PE connection). Additional information can
be obtained from the documentation.
The documentation contains notes for EMC-compliant installation (shielding, earthing,
filters and cable routing). These notes must also be observed when using CE-marked
capacitor modules. The manufacturer of the system or machine is responsible for the
compliance with the limit values required by the EMC legislation.
Operation
If necessary, systems including capacitor modules must be equipped with additional
monitoring and protection devices according to the corresponding safety regulations
(e. g. law on technical equipment, regulations for the prevention of accidents). The
capacitor module can be adapted to your application. Please observe the corresponding
information given in the documentation.
After the capacitor module has been disconnected from the supply voltage, live
components and power connections must not be touched immediately because capacitors
can be charged. Please observe the corresponding labels on the capacitor module.
All protection covers and doors must be shut during operation.
Note for UL-approved system with integrated capacitor modules:
UL warnings are notes which only apply to UL systems. The documentation contains
special UL-related information.
Maintenance and servicing
The capacitor modules are free of maintenance if the prescribed conditions of operation
are observed.
In operating areas with polluted ambient air, the cooling surfaces of the capacitor module
can get dirty or the cooling openings can block. Under these conditions a regular cleaning
of the cooling surfaces and cooling openings is essential. Do not use sharp or pointed
objects for this purpose!

Safety instructions
General safety and application information for Lenze capacitor modules
2

11
EDBCSXKXXX EN 1.0
Disposal
Recycle metals and plastics. Dispose of printed circuit board assemblies according to the
state of the art.
The product-specific safety and application notes in these Instructions must also be
observed!

Safety instructions
Residual hazards
2

12 EDBCSXKXXX EN 1.0
2.2 Residual hazards
Protection of persons
ƒ Before working on the capacitor module, check that no voltage is applied to the
power terminals,
– because the power terminals +UG and -UG at the supply module remain live for at
least 3 minutes after mains switch-off.
– because the power terminals +UG and -UG remain live when the motor is stopped.
ƒ If an error occurs (short circuit to frame or earth fault) a DC residual current may
occur in the PE conductor. If an earth-leakage circuit breaker (residual current
device) is used to protect against direct or indirect contact, only the use of an
earth-leakage circuit breaker of type B is permissible on the current supply side. If
not, another protective measure is to be used, as for example, separation from the
environment by double or reinforced insulation or separation from the mains by
using a transformer.
Device protection
ƒ All pluggable connection terminals must only be connected or disconnected when
no voltage is applied.
ƒ The power terminals +UG, -UG and PE are not protected against polarity reversal.
– When wiring, observe the polarity of the power terminals.
ƒ The power may only be converted if the power supply module in the power system
is ready for operation and the charging current limitation is bridged. Otherwise the
charging current limitation can be destroyed.
ƒ If the charging current limitation is active, a cyclic switching of the mains voltage at
the power supply module can overload and destroy the capacitor. Therefore, at least
three minutes have to pass between two starting operations in case of cyclic mains
switching over a longer period of time.

Safety instructions
Safety instructions for the installation according to UL or UR
2
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13
EDBCSXKXXX EN 1.0
2.3 Safety instructions for the installation according to ULor UR
Warnings!
General markings:
ƒ Use 60/75 °C or 75 °C copper wire only.
ƒ Maximum ambient temperature 55 °C, with reduced output current.
Terminal tightening torque of lb-in (Nm)
ƒ x23
–10.6 ... 13.3 lb-in (1.2 ... 1.5 Nm)
ƒ x26
–4.4 ... 7.1 lb-in (0.5 ... 0.8 Nm)
Wiring diagram AWG
ƒ x23
–AWG 12 ... AWG 8
ƒ x26
–AWG 24 ... AWG 12

Safety instructions
Definition of notes used
2

14 EDBCSXKXXX EN 1.0
2.4 Definition of notes used
The following signal words and symbols are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
Danger!
Danger of personal injury through dangerous electrical
voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger!
Danger of personal injury through a general source of danger
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Stop!
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
Note!
Important note to ensure trouble-free operation
Tip!
Useful tip for simple handling

Reference to another documentation
Special safety instructions and application notes for UL and UR
Pictograph and signal word Meaning
Warnings!
Safety or application note for the operation of a UL-approved
device in UL-approved systems.
Possibly the drive system is not operated in compliance with UL
if the corresponding measures are not taken.
Warnings!
Safety or application note for the operation of a UR-approved
device in UL-approved systems.
Possibly the drive system is not operated in compliance with UL
if the corresponding measures are not taken.

Technical data
General data/operating conditions
3
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15
EDBCSXKXXX EN 1.0
3 Technical data
3.1 General data/operating conditions
Standards and operating conditions
Conformity CE Low-Voltage Directive (73/23/EWG)
Approvals UL 508C Power Conversion Equipment
Underwriter Laboratories (File No. E132659)
for USA and Canada
Vibration resistance Accelerational stability up to 0.7 g (Germanischer Lloyd, general conditions)
Climatic conditions Class 3K3 to EN 50178 (without condensation, relative humidity 30 ... 95 %)
Degree of pollution VDE 0110 part 2 pollution degree 2
Packaging (DIN 4180) Delivery packing
Permissible Transport -25 ... +70 °C
temperature range Storage -25 ... +55 °C
Operation 0 ... +55 °C reduce the rated AC current by 2 %/°C above +40°C
Permissible installation height 0 ... 4000 m amsl reduce rated AC current by 5%/1000 m above 1000 m amsl
Installation Installation into control cabinet
Mounting position Vertically suspended
Free space Above/below ≥50 mm
p
To the sides Side-by-side mounting without any clearance
General electrical data
EMC Compliance with EN 61800-3
Noise emission Compliance with limit value class A to EN 55011
(achieved with application-specific collective filter)
Noise immunity Requirements to EN 61800-3
y
Requirements Standard Severity
ESD
1)
EN 61000-4-2 3, i. e.
z 8 kV with air discharge
z 6kVwithcontactdischarge
High frequency in cables EN 61000-4-6 10 V; 0.15 ... 80 MHz
RF interference (enclosure) EN 61000-4-3 3, i. e. 10 V/m;
80 ... 1000 MHz
Burst EN 61000-4-4 3/4, i. e. 2 kV/5 kHz
Surge (on mains cable) EN 61000-4-5 3, i. e. 1.2/50 µs
z 1 kV phase-phase
z 2kVphasePE
Insulation resistance Overvoltage category III to VDE 0110
Discharge current against PE (to EN 50178) > 3.5 mA AC for operation with corresponding controllers
Enclosure z IP20 for standard mounting
z IP20 for mounting in cold-plate technique
z IP20 for mounting in push-through technique; IP54 on the heatsink side
Protective insulation of control circuits Safe disconnection from supply: Double/reinforced insulation to EN 50178;
Rated insulation voltage 300 V x √2
1)
Noise immunity in the above-mentioned severities must be guaranteed through the control cabinet! The user must
check the compliance with the severities!

Technical data
Rated data
3
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16 EDBCSXKXXX EN 1.0
3.2 Rated data
Rated data Type ECSxK001xxx ECSxK002xxx
Data for operation with upstream supply module on mains
voltage
Umains [V] 400 480 400 480
DC-bus voltage UDC [V] 0 ... 770
Rated AC current Ir[A] 17,5 35
Rated power PB[kW] 10 20
Rated power with mains choke PBN [kW] 14 28
Capacity C[µF] 705 (±20 %) 1410 (±20 %)
Time constant for charging the capacitors
τ [ms] 150
Charging time after mains connection tC_charging [s] 1
Weight ECSEKxxx m[kg] 2.1 3.2
g
ECSDKxxx m[kg] 2.1 3.2
ECSCKxxx m[kg] 2.4 3.4
Dimensions ECSEKxxx (WxHxD)
[mm]
88.5 x 247 x 176 132 x 247 x 176
ECSDKxxx (WxHxD)
[mm]
88.5 x 247 x 176 132 x 247 x 176
ECSCKxxx (WxHxD)
[mm]
88.5 x 282 x 123 132 x 282 x 123

Mechanical installation
Important notes
4
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EDBCSXKXXX EN 1.0
4 Mechanical installation
4.1 Important notes
ƒ ECSxKxxx capacitor modules are provided with IP20 protection and can therefore
only be used for installation into control cabinets.
– For thermally separated mounting (ECSDKxxx): IP54 on the heatsink side
ƒ If the cooling air contains air pollutants (dust, fluff, grease, aggressive gases):
– Take suitable preventive measures , e.g. separate air duct, installation of filters,
regular cleaning.
ƒ Ensure free space!
– Ensure unimpeded ventilation of cooling air and outlet of exhaust air.
– You can install several capacitor modules next to each other without any clearance
in a control cabinet.
– Allow a free space of 50 mm above and below other installations or limitations.
ƒ The mounting plate of the control cabinet must be electrically conductive.
ƒ In case of continuous vibrations or shocks use shock absorbers.
Possible mounting positions
Vertically on the mounting plate with DC-bus connections at the top
Mounting techniques
ƒ With fixing rails (standard,  18)
ƒ Thermal separation (”push-through technique”, 19)
ƒ In ”cold plate” technique (21)

Mechanical installation
Mounting with fixing rails (standard)
4
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18
EDBCSXKXXX EN 1.0
4.2 Mounting with fixing rails (standard)
Type ECSEKxxx
For standard mounting into the control cabinet the capacitor module types ECSEKxxx
must be used. The accessories required for mounting are included in the scope of supply.
Dimensions
h
h
ea
g
d
b
g
a
d
b
gg
³50 mm ³50 mm
ECSXK005
Fig.4-1 Dimensions for standard mounting with fixing rails, ECSEKxxx type
Capacitor modules Dimensions [mm]
Type Size O B D E g h
ECSEK001 1 88.5
2
7
6
2
6
0
1
7
6
6.5
1
0
ECSEK002 2132 276 260 176
6
.
5
(M6) 10
Mounting
For mounting the capacitor module ECSEKxxx proceed as follows:
1. Prepare the fixing holes (see drawing)
2. Take the fixing rails from the accessory kit in the cardboard box.
3. Push the rails into the slots of the heatsink:
– From above: push in the long side.
–Frombelow:pushintheshortside.
4. Fix the capacitor module onto the mounting plate.

Mechanical installation
Thermally separated mounting (”push-through technique”)
4

19
EDBCSXKXXX EN 1.0
4.3 Thermally separated mounting (”push-through technique”)
Type ECSDKxxx
For thermally separated mounting the capacitor modules of ECSDKxxx type must be used.
The accessories required for mounting are included in the scope of supply.
ƒ Protection class of the separated cooler: IP54
ƒ When using the push-through technique the pack panel of the control cabinet must
be a steel plate with a thickness of 3 mm. The plate must be flat or slightly arched
inwards (to the capacitor module). This applies to the transverse and lengthwise
direction.
Dimensions
c1 c1
h
h
a1 a1
ee1 a
g
g
g
d
b
g
a
d
b
b1
b1
³50 mm ³50 mm
Z Z
ECSXK007
Fig.4-2 Dimensions for thermally separated mounting, ECSDKxxx type
Z Mounting cutout (a1 x b1)
Capacitor modules Dimensions [mm]
Type Size OA1 Bb1 c1 D E e1 g h
ECSDK001 1 88.5 78.5
2
4
0
1
9
7
7
5
2
5
0
1
1
6
5
8
M
5
1
0
5
ECSDK002 2132 121.5 240 197 75 250 116 58 M5 10.5

Mechanical installation
Thermally separated mounting (”push-through technique”)
4

20
EDBCSXKXXX EN 1.0
Dimensions of mounting cutout
³60 mm
³90 mm
a1 a1
b1
b1
12
0
c1
h
d
c1
g
g
ECSXK063
Fig.4-3 Dimensions of mounting cutout for thermally separated mounting, ECSDKxxx type
Mounting plate
Mounting cutout for ECSDK001
Mounting cutout for ECSDK002
Capacitor modules Dimensions [mm]
Type Size A1 b1 c1 D g h
ECSDK001 1 78.5
1
9
7
7
5
2
5
0
M
5
1
0
5
ECSDK002 2121.5 197 75 250 M5 10.5
Mounting
Stop!
When boring through the rear panel of the control cabinet:
Seal the fixing screws with a liquid thread seal to ensure the protection
class IP54 for the separated heatsink.
For mounting the capacitor module ECSDKxxx proceed as follows:
1. Prepare fixing holes for the clips (see drawing).
2. Prepare mounting cutout.
3. Fix the clips.
4. Push the capacitor module into the mounting cutout.
5. Let the capacitor module snap into place at the top and bottom.