Lenze L-force 9400 Series User manual

EDS94SPP101
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Hardware Manual
9400

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Servo Drives 9400
L-force Drives

1Preface
2Guide
3 Safety instructions
4 Single-axis controllers
5 Multi-axis controllers
6 DC power supply modules
7 DC-bus operation
EDS94SPP101
.5$H
Hardware Manual
Servo Drives 9400
0.37 kW ... 400 kW
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©2007 Lenze Drive Systems GmbH

Preface
Contents
1
1-1
EDS94SPP101 EN 3.1-04/2007
1 Preface
Contents
1.1 The 9400 Servo Drives product range 1.1-1...........................
1.2 About this Hardware Manual 1.2-1.................................
1.2.1 Information provided by the Hardware Manual 1.2-1..........
1.2.2 Products to which the Hardware Manual applies 1.2-2.........
1.3 Legal regulations 1.3-1............................................

Preface
The 9400 Servo Drives product range
1
1.1
1.1-1
EDS94SPP101 EN 3.1-04/2007
1.1 The 9400 Servo Drives product range
9400 Servo Drives range is the product family with the components required
for an intelligent servo drive system in automation. The product range
comprises
ƒ servo drive controllers
ƒI/Ocomponents
ƒsoftware
ƒ accessories
ƒ motors
ƒ gearboxes
ƒ DC-supply modules
The 9400 Servo Drives feature
ƒcompactdesign
ƒ wide power range
ƒ innovative installation concept
ƒ intelligent technology functions
ƒ high control precision
ƒ scalable safety technology
The system
Features

Preface
About this Hardware Manual
Information provided by the Hardware Manual
1
1.2
1.2.1
1.2-1
EDS94SPP101 EN 3.1-04/2007
1.2 About this Hardware Manual
1.2.1 Information provided by the Hardware Manual
This Hardware Manual is intended for all persons who install, commission,
and adjust 9400 servo controllers.
Together with the catalog it forms the basis of project planning for the
manufacturers of machines and plants.
This Hardware Manual is meant as an addition to the Mounting Instructions
included in the scope of supply:
ƒ The features and functions are described in detail.
ƒ It provides detailed information on additional ranges of application.
Each chapter forms a complete unit and informs you about an individual
subject:
ƒ You therefore only have to read the chapter containing the information
you need.
ƒ The Table of Contents and Index help you to find all information about
a certain topic.
ƒ Descriptions and data of other Lenze products (drive PLC, Lenze geared
motors, Lenze motors, ...) can be found in the corresponding catalogs,
Operating Instructions and Manuals. The required documentation can
be ordered at your Lenze sales partner or downloaded as PDF file from
the Internet.
This Hardware Manual is designed as a loose-leaf collection and available as
a PDF file on the Internet. At the bottom of each page you can see the version
and publication date.
Tip!
Current documentation and software updates concerning Lenze
products can be found on the Internet in the ”Services &
Downloads” area under
http://www.Lenze.com
Target group
Contents
How to find information
Availability

Preface
About this Hardware Manual
Products to which the Hardware Manual applies
1
1.2
1.2.2

1.2-2 EDS94SPP101 EN 3.1-04/2007
1.2.2 Products to which the Hardware Manual applies
c
E94 x x x E xxx x x xx xx xx
Type / product range
9400 Servo Drives
Generation
A=1.
N = not relevant
Design
S = single-axis controller (Single Drive)
M = multi-axis controller (Multi Drive)
P = power supply module
B = brake chopper module
Version
S=StateLine
H=HighLine
T=TopLine
N = not relevant
Mechanical version
E = installation
Rated current (rounded)
e.g.
007=7A
024 = 23.5 A
...
Voltage class
2 = 230 V ~ / 300 V =
4 = 400 V ~ / 540 V =
Safety module
A ... D
Memory module
11 ... 44
Extension module 1
xx
Extension module 2
xx
Power modules

Preface
About this Hardware Manual
Products to which the Hardware Manual applies
1
1.2
1.2.2
1.2-3
EDS94SPP101 EN 3.1-04/2007
c
E94 x Y x xx
Type / product range
9400 Servo Drives
Generation
A=1.
N = not relevant
Identification
Y=module
Module group
C = communication
I = I/O
F = feedback
M = memory
A=safety
Module identification
EP = Ethernet Powerlink
EN = Ethernet
PM = PROFIBUS MC
CA = CANopen
LF = LF-in/LF-out
1x = memory module 1xx
2x = memory module 2xx
3x = memory module 3xx
4x = memory module 4xx
x1 = memory module x with MC StateLevel licence
x2 = memory module x with MC HighLevel licence
x3 = memory module x with MC TopLevel licence
x4 = memory module x with PLC licence
A=safetymodule0
B = safety module 100
D = safety module 300
Extension modules

Preface
About this Hardware Manual
Products to which the Hardware Manual applies
1
1.2
1.2.2

1.2-4 EDS94SPP101 EN 3.1-04/2007
c
E94 A Z x x xxx x
Type / product range
9400 Servo Drives
Generation
Identification
Z = accessories
Component class 1
H = brake control
P = mounting backplane
M = mains filter
R = RFI filter
Component class 2
M = multiple axes
P = power supply module
R = regenerative module
S = single axis
X,Y = type
N=notspecified
Rated current (rounded)
e.g.
008=8A
024 = 23.5 A
...
Voltage class
1=24V=
2 = 230 V ~ / 300 V =
4 = 400 V ~ / 540 V =
Power-related accessories

Preface
About this Hardware Manual
Products to which the Hardware Manual applies
1
1.2
1.2.2
1.2-5
EDS94SPP101 EN 3.1-04/2007
c
E94 A Z x xxx
Type / product range
9400 Servo Drives
Generation
Identification
Z = accessories
Accessory group
J = mechanical components, other
S=software
K=keypad
N=notspecified
Module identification
Power-independent
accessories

Preface
Legal regulations
1
1.3
1.3-1
EDS94SPP101 EN 3.1-04/2007
1.3 Legal regulations
Lenze drive controllers are clearly labelled and defined by the contents of the
nameplate.
Lenze Drive Systems GmbH, Postfach 101352, D-31763 Hameln
Complies with the ”Low voltage” EC Directive
The following applies to 9400 servo controllers and the accessories:
ƒ They must only be operated under the operating conditions described
in this Hardware Manual.
ƒ They are components for open and closed loop control of control
variable speed drives with asynchronous standard motors,
asynchronous servo motors, PM synchronous servo motors.
ƒ They are components for installation into a machine.
ƒ They are components used for assembly together with other
components to form a machine.
ƒ They comply with the protection requirements of the ”Low Voltage”
EC Directive.
ƒ They are not machines for the purposes of the ”EC ”Machinery”
Directive.
ƒ They are not to be used as household appliances but for industrial
purposes only.
The following applies to drives with 9400 servo controllers:
ƒ They comply with the EC ”Electromagnetic Compatibility” Directive if
they are installed according to the guidelines of CE-typical drive
systems.
ƒ They can be used for operation at public and non-public mains.
ƒ They can be used in industrial premises as well as residential and
commercial premises.
ƒ The user is responsible for the compliance of his application with the
EC Directives.
Any other use shall be deemed inappropriate!
Labelling
Manufacturer
CE conformity
Application as directed

Preface
Legal regulations
1
1.3

1.3-2 EDS94SPP101 EN 3.1-04/2007
The information, data, and notes in this Hardware Manual met the state of
the art at the time of printing. Claims referring to drive systems which have
already been supplied cannot be derived from the information, illustrations,
and descriptions given in this Manual.
The specifications, processes, and circuitry described in this Hardware
Manual are for guidance only and must be adapted to your own application.
Lenze does not take any responsibility for the suitability of the process and
circuit proposals.
The specifications in this Hardware Manual describe the product features
without guaranteeing them.
Lenze does not accept any liability for damage and failures caused by:
ƒ Disregarding the Hardware Manual
ƒ Unauthorised modifications to the controller
ƒ Operating errors
ƒ Improper working on and with the controller
See Terms of sale and delivery.
Warranty claims must be made to your Lenze representative immediately
after detecting the deficiency or fault.
The warranty is void in all cases where liability claims cannot be made.
Liability
Warranty

Guide
Contents
2
2-1
EDS94SPP101 EN 3.1-04/2007
2 Guide
Contents
2.1 Glossary 2.1-1...................................................
2.1.1 Terminology and abbreviations used 2.1-1...................
2.2 Total index 2.2-1.................................................

Guide
Glossary
Terminology and abbreviations used
2
2.1
2.1.1
2.1-1
EDS94SPP101 EN 3.1-04/2007
2.1 Glossary
2.1.1 Terminology and abbreviations used
Cross-reference to a chapter with the corresponding
page number
AC AC current or AC voltage
Axis, drive Lenzecontrollercombinedwithamotororgeared
motor and other Lenze drive components
CE Communauté Européene
Controller Any frequency inverter, servo inverter, or DC speed
controller
Cxxxxx/y Subcode y of code Cxxxx
(e.g. C0410/3 = subcode 3 of code C0410)
DC DC current or DC voltage
DIN Deutsches Institut für Normung
EMC Electromagnetic compatibility
EN European standard
fmax [Hz] Maximum frequency
IaM [A] Maximum output current
IaN [A] Rated output current
IEC International Electrotechnical Commission
ILN [A] Rated mains current
IP International Protection Code
IPE [mA] Discharge current
L[mH] Inductance
MN[Nm] Rated torque
NEMA National Electrical Manufacturers Association
PDC [kW] Power on the DC voltage side
PN[kW] Rated motor power
PV[W] Inverter power loss
R[Ω]Resistor
SN[kVA] Apparent output power of controller
UDC [V] DC voltage
UL Underwriters Laboratories
ULN [V] Rated mains voltage

Guide
Glossary
Terminology and abbreviations used
2
2.1
2.1.1

2.1-2 EDS94SPP101 EN 3.1-04/2007
UM[V] Output voltage / voltage at the motor terminals
VDE Verband deutscher Elektrotechniker
Xk/y Terminal y on terminal strip Xk (e.g. X3/28 =
terminal 28 on terminal strip X3)

Guide
Total index
2
2.2
2.2-1
EDS94SPP101 EN 3.1-04/2007
2.2 Total index
0 ... 9
24V, Wiring principle, 4.7-5 , 5.7-5
A
Application, as directed, 1.3-1
application as directed, 1.3-1
B
Braking operation, in a drive system, 7.6-1
C
Cables
- cross-section, 5.3-5
- fuse, 5.3-5
CE conformity, 1.3-1
Conformity, 1.3-1
Control terminals, 4.7-1 , 5.7-1 , 6.7-1
Controller
- application as directed, 1.3-1
- labelling, 1.3-1
D
DC-bus connection, Braking in, 7.6-1
DC-bus operation, 4.2-2 , 5.2-2 , 6.2-2
- accessories, 7.1-4
- DC bus, 7.1-1
- DC-supply module, 7.1-1
- DC-voltage level, 7.1-1
- multi-axis controllers, 7.1-1
- regenerative power supply module, 7.1-1
- single-axis controllers, 7.1-1
Definition of notes used, 3.4-1
Definitions, Terms, 2.1-1 , 7.1-1
Device features, 4.1-1
Device protection, 3.3-1 , 4.6-1 , 4.7-1 , 5.5-1 , 5.7-1 ,
6.7-1
Dimensions, 6.5-6
E
EN 61000-3-2, 4.2-4 , 5.2-3
F
Fuses, 5.3-5
- operation with rated power, 400 V (UL), 4.3-14 , 4.3-15 ,
6.3-11 , 6.3-12
G
General data, 4.2-1 , 5.2-1 , 6.2-1 , 6.3-1
Guide, 2-1
H
Harmonic currents, limitation according to EN 61000-3-2,
4.2-4 , 5.2-3
I
Installation, standard device, 5.6-1
L
Labelling, controller, 1.3-1
Legal regulations, 1.3-1
Liability, 1.3-2
M
Manufacturer, 1.3-1
Motor cable
- capacitance per unit length, 4.2-2 , 5.2-2
- requirements, 4.2-2 , 5.2-2
Motor protection, 3.3-1
Motors, suitable, 1.3-1
Mounting clearances, 4.2-1 , 5.2-1 , 6.2-2
Mounting position, 4.2-1 , 5.2-1 , 6.2-2
N
Network of several drives, 7-1
- Basic dimensioning, 7.5-1
- Conditions, 7.2-1
- Several drives, 7-1
Noise emission, 4.2-4 , 5.2-3
Noise immunity, 4.2-4 , 5.2-3 , 6.2-1
Notes, definition, 3.4-1

Guide
Total index
2
2.2

2.2-2 EDS94SPP101 EN 3.1-04/2007
O
Operating conditions, 4.2-2 , 5.2-2 , 6.2-2
Overspeeds, 3.3-1
P
Product range, description, 1.1-1
Protection of persons, 3.3-1
Protective insulation, 4.2-5 , 5.2-4
R
Rated data, 4.6-14 , 4.6-24 , 4.6-31 , 4.6-39 , 4.6-44 ,
5.5-12
Requirements, motor cable, 4.2-2 , 5.2-2
Residual hazards, 3.3-1
S
Safety instructions, 3-1
- Definition, 3.4-1
- Structure, 3.4-1
Standard device, installation, 5.6-1
State bus, wiring principle, 4.7-5 , 5.7-5
System description, 1.1-1
T
Technical data, features, 5.1-1
Terms
- controller, 2.1-1
- Definitions, 2.1-1 , 7.1-1
- drive, 2.1-1
Total index, 2.2-1
V
Preface, 1-1
W
Warranty, 1.3-2
Waste disposal, 3.1-2