Lenze L-force 9400 User manual

EDS94SPP101
.W@D
Ä.W@Dä
Hardware Manual
9400

E94A..., E94B...
Servo Drives 9400
L−force Drives

0Fig. 0Tab. 0

Contents i
3
EDS94SPP101 EN 10.2
1 Preface 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1 The 9400 Servo Drives product range 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.1 The system 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.2 Features 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.1.3 System overview 10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2 About this Hardware Manual 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.2.1 Information provided by the Hardware Manual 12. . . . . . . . . . . . . . . . . . . .
1.2.2 Products to which the Hardware Manual applies 13. . . . . . . . . . . . . . . . . . .
1.3 Document history 17. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.4 Conventions used 18. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.5 Notes used 19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.6 Legal regulations 20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
1.7 Terms and abbreviations used 22. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2 Safety instructions 24. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
2.1 General safety and application notes for Lenze controllers 24. . . . . . . . . . . . . . . . . .
2.2 General safety and application notes for Lenze motors 27. . . . . . . . . . . . . . . . . . . . .
2.3 Residual hazards 30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3 Single−axis controllers 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.1 Device features 31. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.2 Overview of the devices 32. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.3 General data and operating conditions 33. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4 Rated data 42. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.1 Overview 43. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.2 Operation at rated mains voltage 230 V 46. . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.3 Operation at rated mains voltage 400 V 49. . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.4 Operation with rated mains voltage 480 V 55. . . . . . . . . . . . . . . . . . . . . . . .
3.4.5 Fuses and cable cross−sections 61. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.6 Overcurrent operation 65. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.4.7 Current−time diagrams 71. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5 Device description 80. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.1 Devices in the range 2 ... 24 A (0.37 ... 11 kW) 80. . . . . . . . . . . . . . . . . . . . . .
3.5.2 Devices in the range 32 ... 104 A (15 ... 55 kW) 82. . . . . . . . . . . . . . . . . . . . .
3.5.3 Devices in the range 145 ... 245 A (75 ... 130 kW) 84. . . . . . . . . . . . . . . . . . .
3.5.4 Device 292 A (150 kW) 86. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.5.5 Devices in the range 366 ... 460 A (190 ... 240 kW) 88. . . . . . . . . . . . . . . . . .

Contentsi
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3.6 Mechanical installation 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.1 Important notes 90. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.6.2 Devices in the range 2 ... 24 A (0.37 ... 11 kW) 91. . . . . . . . . . . . . . . . . . . . . .
3.6.3 Devices in the range 32 ... 104 A (15 ... 55 kW) 94. . . . . . . . . . . . . . . . . . . . .
3.6.4 Devices in the range 145 ... 292 A (75 ... 150 kW) 95. . . . . . . . . . . . . . . . . . .
3.6.5 Devices in the range 366 ... 460 A (190 ... 240 kW) 96. . . . . . . . . . . . . . . . . .
3.7 Wiring 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.1 Important notes 97. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.2 Safety instructions for the installation according to UL/CSA 99. . . . . . . . .
3.7.3 Earthing of internal EMC filters 108. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.4 Devices in the range 2 ... 24 A (0.37 ... 11 kW) 113. . . . . . . . . . . . . . . . . . . . . .
3.7.5 Devices in the range 32 ... 104 A (15 ... 55 kW) 122. . . . . . . . . . . . . . . . . . . . .
3.7.6 Devices in the range 145 ... 245 A (75 ... 130 kW) 127. . . . . . . . . . . . . . . . . . .
3.7.7 Device 292 A (150 kW) 134. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.7.8 Devices in the range 366 ... 460 A (190 ... 240 kW) 140. . . . . . . . . . . . . . . . . .
3.8 Control terminals 146. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.9 Device modules 163. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
3.10 Preparing the commissioning procedure 164. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4 Multi−axis controllers 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.1 Device features 165. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.2 Overview of the devices 166. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.3 General data and operating conditions 167. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4 Rated data 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.1 Overview 172. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.2 Operation in 230−V−AC system 174. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.3 Operation in 400−V−AC system 175. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.4 Operation in 480−V−AC system 176. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.5 Fuses and cable cross−sections 177. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.6 Overcurrent operation 178. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.4.7 Current−time diagrams 182. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5 Device description 188. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.5.1 Devices in the range 2 ... 32 A (0.37 ... 15 kW) 188. . . . . . . . . . . . . . . . . . . . . .
4.5.2 Devices in the range 47 ... 59 A (22 ... 30 kW) 190. . . . . . . . . . . . . . . . . . . . . . .
4.6 Mechanical installation 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6.1 Important notes 192. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.6.2 Devices in the range 2 ... 32 A (0.37 ... 15 kW) 193. . . . . . . . . . . . . . . . . . . . . .
4.6.3 Devices in the range 47 ... 59 A (22 ... 30 kW) 197. . . . . . . . . . . . . . . . . . . . . . .

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EDS94SPP101 EN 10.2
4.7 Wiring 198. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7.1 Important notes 198. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7.2 Safety instructions for the installation according to UL/CSA 200. . . . . . . . .
4.7.3 Earthing of internal EMC filters 204. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.7.4 Devices in the range 2 ... 32 A (0.37 ... 15 kW) 206. . . . . . . . . . . . . . . . . . . . . .
4.7.5 Devices in the range 47 ... 59 A (22 ... 30 kW) 215. . . . . . . . . . . . . . . . . . . . . . .
4.8 Control terminals 219. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.9 Device modules 236. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
4.10 Preparing the commissioning procedure 237. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5 Power supply module 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.1 Device features 238. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.2 General data and operating conditions 239. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3 Rated data 242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.1 Overview 242. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.2 Operation at rated mains voltage 230 V 243. . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.3 Operation at rated mains voltage 400 V 245. . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.4 Operation with rated mains voltage 480 V 247. . . . . . . . . . . . . . . . . . . . . . . .
5.3.5 Fuses and cable cross−sections 249. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.3.6 Mains filters for power supply modules 251. . . . . . . . . . . . . . . . . . . . . . . . . .
5.4 Device description 254. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.4.1 Devices in the range 10 ... 36 A (4 ... 18 kW) 254. . . . . . . . . . . . . . . . . . . . . . . .
5.4.2 Devices in the range 100 ... 245 A (48 ... 119 kW) 256. . . . . . . . . . . . . . . . . . .
5.5 Mechanical installation 258. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.1 Important notes 258. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.5.2 Devices in the range 10 ... 36 A (4 ... 18 kW) 259. . . . . . . . . . . . . . . . . . . . . . . .
5.5.3 Devices in the range 100 ... 245 A (48 ... 119 kW) 263. . . . . . . . . . . . . . . . . . .
5.6 Wiring 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.1 Important notes 267. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.2 Safety instructions for the installation according to UL/CSA 269. . . . . . . . .
5.6.3 Design of the cables 271. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.6.4 Devices in the range 10 ... 36 A (4 ... 18 kW) 272. . . . . . . . . . . . . . . . . . . . . . . .
5.6.5 Devices in the range 100 ... 245 A (48 ... 119 kW) 276. . . . . . . . . . . . . . . . . . .
5.7 Control terminals 281. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
5.8 Final works 284. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6 Regenerative power supply modules 285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.1 Device features 285. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.2 General data and operating conditions 286. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contentsi
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6.3 Rated data 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.1 Overview 289. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.2 Operation at rated mains voltage 230 V 290. . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.3 Operation at rated mains voltage 400 V 292. . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.4 Operation with rated mains voltage 480 V 294. . . . . . . . . . . . . . . . . . . . . . . .
6.3.5 Regenerative feedback with brake chopper 296. . . . . . . . . . . . . . . . . . . . . . .
6.3.6 Fuses and cable cross−sections 298. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.7 Current−time diagrams 299. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.3.8 Mains filters for regenerative power supply modules 302. . . . . . . . . . . . . . .
6.4 Device description 305. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5 Mechanical installation 309. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.1 Important notes 309. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.2 Dimensions 310. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.3 Arrangement of the devices 313. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.5.4 Mounting steps 314. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6 Wiring 315. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.1 Important notes 315. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.2 Safety instructions for the installation according to UL/CSA 317. . . . . . . . .
6.6.3 Connection plan 319. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.4 Earthing of internal EMC filters 320. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.5 Connecting busbars 323. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.6 Design of the cables 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.7 How to connect the shield 324. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.8 Terminal assignment 325. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.6.9 Wiring of control connections 328. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.7 Device modules 333. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8 Final works 334. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
6.8.1 Initial commissioning on 400 V mains voltage 334. . . . . . . . . . . . . . . . . . . . .
6.8.2 Initial commissioning on 230 V or 480 V mains voltage 334. . . . . . . . . . . . .
6.8.3 Further settings 334. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7 DC−bus operation 335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1 Introduction 335. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.1 Terminology and abbreviations used 335. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.2 Comparison single−axis controllers / multi−axis controllers 336. . . . . . . . . .
7.1.3 Advantages of a drive system 336. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.1.4 General information on the accessories 337. . . . . . . . . . . . . . . . . . . . . . . . . .
7.2 Conditions for trouble−free DC−bus operation 338. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.1 Voltages 338. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.2 Number of feeding points 338. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.2.3 Other conditions 338. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

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7.3 DC−bus variants 339. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.1 Supply from a supply module 339. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.3.2 Supply from controllers 340. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4 Rated data 341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.1 General data 341. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.2 DC−supply power 343. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.3 DC−power requirements 347. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.4.4 DC fuses 349. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5 Basic dimensioning 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.1 General information 352. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.2 Power distribution of controllers 353. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.3 Motor efficiency 354. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.4 Power loss of devices 354. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.5 Determining the power requirements 354. . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.6 Determining the regenerative power requirements 354. . . . . . . . . . . . . . . . .
7.5.7 Cable protection 355. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.8 Filters 355. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.5.9 Cables 359. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6 Braking operation in a drive system 360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.6.1 Basic considerations 360. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7 Application examples 361. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
7.7.1 Example 1 − supply module with multi−axis controllers 361. . . . . . . . . . . . .
7.7.2 Example 2 − single−axis controller with multi axes 362. . . . . . . . . . . . . . . . . .
8 Accessories (overview) 363. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.1 System overview 363. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.2 Overview of accessories 365. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3 Communication modules 368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.1 Safety instructions 368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.2 Important notes 368. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.3 Mounting 369. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.4 Dismounting 369. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.5 Possible device module combinations 370. . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.6 Ethernet interface 371. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.7 DeviceNet 390. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.8 PROFIBUS® 396. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.9 PROFINET® 401. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.10 CANopen® 404. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.3.11 INTERBUS 407. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contentsi
8 EDS94SPP101 EN 10.2
8.4 Function modules 410. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.1 Safety instructions 410. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.2 Mounting 411. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.3 Dismounting 411. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.4.4 Digital frequency 412. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5 Memory modules 416. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.1 Safety instructions 416. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.2 Mounting 417. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.3 Dismounting 417. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.4 Setting CAN node address and baud rate 418. . . . . . . . . . . . . . . . . . . . . . . . .
8.5.5 Memory module MM220 419. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.6 Memory module MM330 420. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.7 Memory module MM340 421. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.8 Memory module MM430 422. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.5.9 Memory module MM440 423. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6 Safety modules 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.1 Safety instructions 424. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.2 Identification 425. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.3 Mounting 426. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.4 Dismounting 426. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.5 SM0 427. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.6 SM100 428. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.7 SM301 433. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.6.8 SM302 443. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7 Motor holding brake control modules 444. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.1 Overview 444. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.2 Safety instructions 448. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.7.3 Safety instructions for the installation according to UL/CSA 449. . . . . . . . .
8.7.4 Motor holding brake control module E94AZHX0051 451. . . . . . . . . . . . . . . .
8.7.5 Motor holding brake control module E94AZHA0051 458. . . . . . . . . . . . . . . .
8.7.6 Motor holding brake control module E94AZHY0101 465. . . . . . . . . . . . . . . .
8.7.7 Motor holding brake control module E94AZHB0101 472. . . . . . . . . . . . . . . .
8.7.8 Motor holding brake control module E94AZHY0025 479. . . . . . . . . . . . . . . .
8.7.9 Motor holding brake control module E94AZHN0025 484. . . . . . . . . . . . . . . .
8.7.10 Motor holding brake control module E94AZHY0026 490. . . . . . . . . . . . . . . .
8.7.11 Motor holding brake control module E94AZHN0026 496. . . . . . . . . . . . . . . .
8.8 Accessories for diagnostics 502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.1 USB diagnostic adapter 502. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.2 Keypad 504. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.8.3 Hand−held terminal 511. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Contents i
9
EDS94SPP101 EN 10.2
8.9 Components for operation in the DC−bus connection 516. . . . . . . . . . . . . . . . . . . . . . .
8.9.1 DC−feeding point 516. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.2 Busbar mounting set E94AZJA003 526. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.3 Busbar mounting set E94AZJA007 529. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.9.4 Busbar mounting set E94AZJA024 532. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10 Filters 535. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.1 Mains filters for single−axis controllers E94AZMSxxxx 3 ... 31 A 537. . . . . .
8.10.2 Mains filters for power supply modules E94AZMPxxxx (8 ... 29 A) 544. . . .
8.10.3 Mains filters for power supply modules E94AZMPxxxx (82 ... 200 A) 551. .
8.10.4 Mains filters for regenerative power supply modules
E94AZMRxxxx (26 ... 47 A) 559. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.10.5 RFI filters for single−axis controllers E94AZRSxxxx (4 ... 29 A) 566. . . . . . . .
8.10.6 RFI filters for single−axis controllers E94AZRSxxxx (54 ... 95 A) 573. . . . . . .
8.10.7 RFI filters for single−axis controllers E94AZRSxxxx (180 ... 415 A) 580. . . . .
8.10.8 RFI filters for power supply modules E94AZRPxxxx (8 ... 29 A) 584. . . . . . . .
8.10.9 RFI filters for power supply modules E94AZRPxxxx (82 ... 200 A) 591. . . . . .
8.10.10 Sinusoidal filters EZS3−xxxA200 4 ... 90 A 598. . . . . . . . . . . . . . . . . . . . . . . . .
8.10.11 Sinusoidal filters EZS3−xxxA200 115 ... 150 A 606. . . . . . . . . . . . . . . . . . . . . .
8.10.12 Sinusoidal filters EZS3−xxxA200 180 ... 480 A 612. . . . . . . . . . . . . . . . . . . . . .
8.11 General accessories 617. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11.1 Shield mounting 617. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11.2 Brake resistors 620. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
8.11.3 Power supply unit 634. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
9 Index 642. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Preface
The 9400 Servo Drives product range
The system
1

10 EDS94SPP101 EN 10.2
1 Preface
1.1 The 9400 Servo Drives product range
1.1.1 The system
9400 Servo Drives range is the product family with the components required for an
intelligent servo drive system in automation. The product range comprises
ƒservo drive controllers
ƒI/O components
ƒsoftware
ƒaccessories
ƒmotors
ƒgearboxes
ƒDC−supply modules
1.1.2 Features
The Servo Drives 9400 feature:
ƒcompact design
ƒwide power range
ƒinnovative installation concept
ƒintelligent technology functions
ƒhigh control precision
ƒscalable safety technology
1.1.3 System overview
The following figure shows the most important components for the implementation of a
drive system with the Servo Drives 9400 product range.
On the way from the mains connection to the motor, you can see the basic principle of a
drive system on the left path. On the right path, the basic principle of a single−axis drive is
described.
In accordance with the requirements of your drive solution, your drive system can be
equipped or extended with specially adapted components.

Preface
The 9400 Servo Drives product range
System overview
1
11
EDS94SPP101 EN 10.2
0
1
2
3
4
567
8
9
:
;
<
=
>?
@./
=
SSP94SYS01
Mains voltage 3/PE AC 180 ... 528 V ±0 % or 3/PE AC 340 ... 528 V ±0 %
(depending on the device size/device power)
Mains fusing (not contained in the delivery programme)
Single Drives 9400 31
and corresponding installation backplanes
Mains filter for Single Drives 9400 537
RFI filter for Single Drives 9400 566
Multi Drives 9400 165
and corresponding installation backplanes
Power supply modules 9400
238, 285
(for DC bus installations with Multi Drives 9400)
Mains filter for power supply modules 9400 544
RFI filter for power supply modules 9400 584
Equipment for all axis modules (device−dependent options):
Communication modules and extension modules 368
Memory modules 416
Safety modules 424
Motor holding brake control modules 444
Brake resistors 620
Diagnostic adapters 502
L−force Engineer (software)
Servo motors (motor catalogue)
Geared servo motors ( " )
Standard geared motors ( " )
Motor cables/system cables
(manual "System cables")

Preface
About this Hardware Manual
Information provided by the Hardware Manual
1

12 EDS94SPP101 EN 10.2
1.2 About this Hardware Manual
1.2.1 Information provided by the Hardware Manual
Target group
This Hardware Manual is intended for all persons who install, commission, and adjust 9400
servo controllers.
Together with the catalog it forms the basis of project planning for the manufacturers of
machines and plants.
Contents
This Hardware Manual is meant as an addition to the Mounting Instructions included in
the scope of supply:
ƒThe features and functions are described in detail.
ƒIt provides detailed information on additional ranges of application.
How to find information
Each chapter forms a complete unit and informs you about an individual subject:
ƒYou therefore only have to read the chapter containing the information you need.
ƒThe Table of Contents and Index help you to find all information about a certain
topic.
ƒDescriptions and data of other Lenze products (drive PLC, Lenze geared motors,
Lenze motors, ...) can be found in the corresponding catalogs, Operating Instructions
and Manuals. The required documentation can be ordered at your Lenze sales
partner or downloaded as PDF file from the Internet.
Tip!
Information and tools concerning the Lenze products can be found in the
download area at
www.lenze.com

Preface
About this Hardware Manual
Products to which the Hardware Manual applies
1
13
EDS94SPP101 EN 10.2
1.2.2 Products to which the Hardware Manual applies
Power modules
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19
E94 x x x E xxx x x xx xx xx −
Type / product range
9400 Servo Drives
Version
A = 1.
B = 2.
N = not relevant
Version
S = single−axis controller (Single Drive)
M = multi−axis controller (Multi Drive)
P = power supply module
R = regenerative power supply module
Variant
H = HighLine
N = not relevant
P = PLC
Mechanical version
E = Installation
Rated current (rounded)
e.g. 007 = 7 A, 024 = 23.5 A
Voltage class
2 = 230 V ~ / 300 V =
4 = 400 V ~ / 540 V =
Safety module in MSI (place 7 of the extension modules)
A ... F
Memory module in MMI (places 7 and 8 of the extension modules)
22 ... 44
Extension module in MXI2 (places 7 and 8 of the extension modules)
xx
Extension module in MXI1 (places 7 and 8 of the extension modules)
xx
In the case of complete devices, the type code can contain a 5−place item of information regarding the configured
installation backplane, whereby this information appears at place 19 after the separator (see places 7 to 14,
power−related accessories).
In addition, a 6−place item of information regarding an integrated motor holding brake control module can be
contained (see places 6 to 14, performance−related accessories. "N" means "Not relevant".
With the help of the type code, you can identify supplied products on the basis of the information on the nameplate.
In the product catalogue, you can find the possible configuration in order to order the product.

Preface
About this Hardware Manual
Products to which the Hardware Manual applies
1

14 EDS94SPP101 EN 10.2
Extension modules
1 2 3 4 5 6 7 8
E94 x Y x xx
Type / product range
9400 Servo Drives
Version
A = 1.
N = not relevant
Identification
Y = module
Module group
C = communication
F = feedback
M = memory
A = safety
Module identification
communication
CA = CANopen®
DN = DeviceNet
EN = Ethernet 2 port
EO = EtherNet/IP
EP = POWERLINK
EC = POWERLINK CN
ET = EtherCAT®
PM = PROFIBUS®
ER = PROFINET®
IB = INTERBUS
Feedback
LF = digital frequency
Memory
22 = Memory module MM220 with MC HighLevel licence
33 = Memory module MM330 with MC TopLevel licence
34 = Memory module MM340 with PLC licence
43 = Memory module MMx20 with MC TopLevel licence
44 = Memory module MMx40 with PLC licence
Safety
A = SM0 safety module
B = SM100 safety module
E = SM301safety module
F = SM302 safety module

Preface
About this Hardware Manual
Products to which the Hardware Manual applies
1
15
EDS94SPP101 EN 10.2
Power−related accessories
1 2 3 4 5 6 7 9 10 11 14
E94 A Z x x xxx x
Type / product range
9400 Servo Drives
Version
Identification
Z = accessories
Component class 1
H = brake control
P = mounting backplane
M = mains filter
R = RFI filter
Component class 2
M = multiple axes
P = power supply module
R = regenerative module
S = single axis
X,Y = type
N = not specified
Rated current (rounded)
e.g.
008 = 8 A
024 = 23.5 A
...
Voltage class
1 = 24 V =
2 = 230 V ~ / 300 V =
4 = 400 V ~ / 540 V =

Preface
About this Hardware Manual
Products to which the Hardware Manual applies
1

16 EDS94SPP101 EN 10.2
Power−independent accessories
1 2 3 4 5 6 7 8 9
E94 A Z x xxx
Type / product range
9400 Servo Drives
Version
Identification
Z = accessories
Accessory group
J = mechanical components, other
S = software
K = keypad
N = not specified
Module identification

Preface
Document history
1
17
EDS94SPP101 EN 10.2
1.3 Document history
Material number Version Description
.W@D 10.2 02/2018 TD29 Correction of device features
13543133 10.1 01/2018 TD29 Information on UL fuses added
13543135 10.0 12/2017 TD29 General corrections and standardisation
13514043 9.0 11/2016 TD29 New devices inserted; old devices removed
New UL specifications in preparation
Corrections
13480643 8.0 09/2015 TD15 Additions: Conformity with EAC
Corrections
Document structure updated
13344991 7.1 07/2010 TD29 Additions, corrections
13344991 7.0 07/2010 TD29 Additions, corrections
13320181 6.0 11/2009 TD15 Additions, corrections
13280002 5.0 11/2008 TD15 Additions, corrections
13261288 4.2 07/2008 TD15 Additions, corrections
13256547 4.1 06/2008 TD15 Additions, corrections
13225695 4.0 04/2007 TD15 Additions, corrections
13192254 3.1 03/2007 TD15 Additions, corrections
13192254 3.0 02/2007 TD15 Additions, corrections
13095102 2.0 09/2006 TD15 Additions, corrections (field test)
13095102 1.0 12/2005 TD15 First edition (field test)

Preface
Conventions used
1

18 EDS94SPP101 EN 10.2
1.4 Conventions used
This documentation uses the following conventions to distinguish between different
types of information:
Spelling of numbers
Decimal separator Point In general, the decimal point is used.
For instance: 1234.56
Warnings
UL warnings Given in English and French
UR warnings 
Text
Program name » « PC software
For example: »Engineer«, »Global Drive
Control« (GDC)
Icons
Page reference Reference to another page with additional
information
For instance: 16 = see page 16
Documentation reference Reference to another documentation with
additional information
For example: EDKxxx = see
documentation EDKxxx

Preface
Notes used
1
19
EDS94SPP101 EN 10.2
1.5 Notes used
The following pictographs and signal words are used in this documentation to indicate
dangers and important information:
Safety instructions
Structure of safety instructions:
Danger!
(characterises the type and severity of danger)
Note
(describes the danger and gives information about how to prevent dangerous
situations)
Pictograph and signal word Meaning
Danger!
Danger of personal injury through dangerous electrical voltage.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Danger!
Danger of personal injury through a general source of danger.
Reference to an imminent danger that may result in death or
serious personal injury if the corresponding measures are not
taken.
Stop!
Danger of property damage.
Reference to a possible danger that may result in property
damage if the corresponding measures are not taken.
Application notes
Pictograph and signal word Meaning
Note! Important note to ensure troublefree operation
Tip! Useful tip for simple handling
Reference to another documentation
Special safety instructions and application notes
Pictograph and signal word Meaning
Warnings! Safety note or application note for the operation according to
UL or CSA requirements.
The measures are required to meet the requirements according
to UL or CSA.
Warnings!

Preface
Legal regulations
1

20 EDS94SPP101 EN 10.2
1.6 Legal regulations
Labelling
Lenze drive controllers are clearly labelled and defined by the contents of the nameplate.
Manufacturer
Lenze Automation GmbH, Postfach 10 13 52, 31763 Hameln, Hans−Lenze−Str. 1, 31855
Aerzen
CE conformity
Complies with the "Low voltage" EC Directive
Application as directed
The following applies to 9400 servo controllers and the accessories:
ƒThey must only be operated under the operating conditions described in this
Hardware Manual.
ƒThey are components for open and closed loop control of control variable speed
drives with asynchronous standard motors, asynchronous servo motors, PM
synchronous servo motors.
ƒThey are components for installation into a machine.
ƒThey are components used for assembly together with other components to form a
machine.
ƒThey comply with the protection requirements of the "Low Voltage" EC Directive.
ƒThey are not machines for the purposes of the "EC "Machinery" Directive.
ƒThey are not to be used as household appliances but for industrial purposes only.
The following applies to drives with 9400 servo controllers:
ƒThey comply with the EC "Electromagnetic Compatibility" Directive if they are
installed according to the guidelines of CE−typical drive systems.
ƒThey can be used for operation at public and non−public mains.
ƒThey can be used in industrial premises as well as residential and commercial
premises.
ƒThe user is responsible for the compliance of his application with the EC Directives.
Any other use shall be deemed inappropriate!