Life Fitness 90X-0XXX-04 User manual

ARCTIC SILVER QUIET DRIVE
CROSS-TRAINER 90X-0XXX-04
Customer Support Services
PARTS MANUALrevised 30 Jul 2008

2
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
CONTENTS S/N XWB100000 AND UP
Miscellaneous ..........................................................................................................3
Console Support and Deadshaft Covers............................................................................4
Handlebars and Bullhorns............................................................................................5
Console and Related Components ..................................................................................6
Upper Frame Hardware ..............................................................................................7
Rocker Arms and Pedal Levers ......................................................................................8
Crank Cover and Lower Caps ........................................................................................9
Lower Frame Shroudsand Hardware...............................................................................10
Pedal Lever Components............................................................................................11
PCB, Battery, Reed Switch, and Bracket .........................................................................12
Bearing Insert Assembly ............................................................................................13
Crank Arm Pulley Assembly.........................................................................................14
Drive Module ..........................................................................................................15
Drive Module Hardware .............................................................................................16
Cables..................................................................................................................17

3
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Miscellaneous S/N XWB100000 AND UP
Description Part No.
OPERATION MANUAL M051-00K62-A181
SERVICE MANUAL M051-00K62-A149
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
HARDWARE BAG AK62-00152-0001
PLUG IN OPTION 120/60 GK62-00002-0018
PLUG IN OPTION 240/50 UK GK62-00002-0019
PLUG IN OPTION 240v AUS GK62-00002-0020
PLUG IN OPTION 230/50 CONT. GK62-00002-0021
POWER CABLE WITH BRACKET
ASSEMBLY
CONSISTS OF:
120” COAX CABLE ASSY.
120” POWER EXTENSION CABLE
ACCESS PANEL BRACKET
F-TYPE PANEL CONNECTOR
#8 PLASTIC GROMMET
AK62-00210-0000
AK32-00020-0002
AK32-00078-0001
0K62-01179-0001
0017-00021-2846
0017-00042-0754
NOTE: The 90X-0XXX-04 has Lifepulse sensors for reading heart rate and is pre-wired for the
attachable LCD TV. When ordered with an attachable LCD TV, it becomes a model 90XER-XXXX-04.
See the LCD-0XXX-02 Entertainment parts list for the part numbers and descriptions for the
attachable LCD TV, remote, and hardware for this product.

4
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Console Support and Deadshaft Covers S/N XWB100000 AND UP
Outside Front
Deadshaft Cover (2)
0K62-01013-0000
Outside Rear
Deadshaft Cover (2)
0K62-01012-0000
Right Inside
Deadshaft Cover
0K62-01010-0000
Left Inside
Deadshaft Cover
0K62-01011-0000
2-Front Inside
Deadshaft Cover
0K62-01009-0000
Console Support
AK62-00123-0000
Console Support Cap
0K62-01030-0000
Console Support
Shroud
0K62-01023-0000
Right Bullhorn Cover
0K62-01007-0001
Left Bullhorn Cover
0K62-01008-0001

5
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Handlebars and Bullhorns S/N XWB100000 AND UP
Right Handlebar
AK62-00090-0000
Right Bullhorn Assembly
AK62-00360-0000
Left Bullhorn Assembly
AK62-00361-0000
Bullhorn Inserts
0017-00009-1191
Electrode Kit
GK20-00002-0005
Lifepulse Cable
(1 per bullhorn)
AK47-00029-0000
Left Handlebar
AK62-00091-0000
Medallion Bug
AK58-00245-0000
Bug Adaptor
0K62-01034-0001

6
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Console and Related components S/N XWB100000 AND UP
Part No.
Language Console Overlay/Bezel/Switch
ENG/ENG AK62-00354-0001 AK62-00388-0001
ENG/MET AK62-00354-0002 AK62-00388-0001
GER/MET AK62-00354-0003 AK62-00388-0003
SPN/MET AK62-00354-0004 AK62-00388-0004
FRN/MET AK62-00354-0007 AK62-00388-0007
ITL/MET AK62-00354-0008 AK62-00388-0008
DUT/MET AK62-00354-0009 AK62-00388-0009
POR/MET AK62-00354-0010 AK62-00388-0010
Overlay/Bezel/Switch
(see chart below)
Programmed PCB
A084-92219-A031
PCB Mounting Screws
0017-00101-1650
Console Case
with decal
AK62-00142-0000
Battery Door
0K62-01026-0000
Console Case Screws
0017-00101-1242

7
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Upper Frame Hardware S/N XWB100000 AND UP
Handlebar
Mounting Screws
0017-00101-1791
(3 per side)
Bullhorn Screw Kit
(kit includes 4 screws)
GK62-00002-0042
Bullhorn Cover
Screws
0017-00101-1854
Outside Deadshaft
Cover Screws
0017-00101-1796
( 2 per side )
Inside Deadshaft
Cover Screws
0017-00101-1796
(2 per side)
Console Mounting
Screws (4)
0017-00101-1796
Console Support
Mounting Screws (6)
0017-00101-1791
Console Support
Shroud Mounting Screws
0017-00101-1796
items not shown
Accessory Tray
0K62-01022-0000
Accessory Tray Mounting Screws (2)
0017-00101-1846

8
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Rocker Arms and Pedal Levers S/N XWB100000 AND UP
Left Pedal Lever
Assembly
AK62-00235-0000
Right Pedal
Lever Assembly
AK62-00236-0000
LF Bug
Medallion Assembly
AK58-00245-0000
contents:
Rocker Arms (2)
Hardened Spacers (2)
Retaining Rings (2)
Alcohol pad
Oilite Washers (2)
Loctite 620
Rocker Arms
AK62-00002-0070
Shaft Collar w/Screws
0K61-01259-0000

9
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Crank Cover and Lower Caps S/N XWB100000 AND UP
Crank Cover
0K61-03100-0002
2 - Mounting screws
0017-00101-1837
Stabilizer Caps
4 - 0K62-01003-0000
Front frame Cap
0K62-01004-0000
Mounting Screws
(Located on front sides of Ladder Frame Cover)
2- 0017-00101-179
5

10
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Lower Frame Shrouds and Hardware S/N XWB100000 AND UP
Leg Levelers
A
K62-00124-0000 Wheel/Bracket Assy.
AK62-00102-0000
Mounting Screws
( 3 per assy.)
0017-00101-1789
Ladder Frame Cover w/decal
AK62-00106-0001
4 - Mounting screws
0017-00101-1795
Right Link Cover w/decal
AK62-00117-0000
Left Link Cover w/decal
AK62-00118-0000
Mounting screws
( 6 per cover)
0017-00101-1796
Rear Shroud Assy.
AK62-00223-0000
Mounting screws
(2 per side)
0017-00101-1796
Shroud Panel
0K62-01002-0003
Mounting Screws
(2 per side)
0017-00101-1795
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Right Inside Rocker Cover
0K62-01037-0000
Right Inside Lever Joint Cover
0K62-01039-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting screw
0017-00101-1836
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting Screw
0017-00101-1796
Left Inside Rocker Cover
0K62-01038-0000
Left Inside Lever Joint Cover
0K62-01040-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting Screw
0017-00101-1836

11
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Pedal Lever Assembly Components S/N XWB100000 AND UP
Left Pedal
0K62-01005-0000
Right Pedal
0K62-01006-0000 Pedal Mounting
Hardware Screws (4)
0017-00101-1805
Washer (4)
0017-00104-0469 Roller w/bearing
AK62-00196-0001
Shaft Collar
0K62-01065-0000
Washer
0017-00104-0474
Brass Washer
0K47-01104-0000
Anti-Lift Roller
0K62-01191-0000
Crank Extension
Mounting Bolt
0017-00101-1907
Hex nut
0017-00103-0333
Right Inside Pedal Cover
0K62-01015-0000
Left Inside Pedal Cover
0K62-01016-0000
Mounting screws (5)
0017-00101-1796
Anti-Lift Track
0K62-01208-0000
Screws (2)
0017-00101-1836
Roller Extrusion
AK62-00197-0000
Screws (4)
0017-00101-1789
E-Ring
0017-00100-0107
Thrust Washer
0K47-01105-0000
Brass Washer
0K47-01104-0000
Pedal/Rocker Shaft & Bearings
Order Kit GK62-00002-0001
Control Link Kit
GK62-00002-0071
(contains 2 control links,
part nos. AK62-00384-0000)
Control Links (2)
AK62-00384-0000 Washer
0017-00104-0479
Nut
0017-00103-00333

12
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
PCB, Battery, Reed Switch, and Bracket S/N XWB100000 AND UP
6V Battery
0017-00003-0685
Power Control Board
B084-92218-D002
PCB Mounting screws
0017-00101-1838
PCB, Reed Switch
Battery Bracket
0K62-01233-0000
Grommet (4)
0017-00042-0821
Reed Switch
118E-00001-0140
Battery
Mounting screws
0017-00101-1797 Reed Switch
Mounting screws (2)
0017-00101-1794

13
1” Bearing
0K62-01221-0000
Bearing Flanges (2)
0K62-01220-0000
This assembly is used 4 times
on the drive module assembly.
Bearing Insert Assembly
AK62-00299-0000
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Bearing Insert Assembly S/N XWB100000 AND UP
Service Kits
Part No. Contents Quantity
Crankshaft 1
Bearings 2
Sets of Bearing Flanges 2
GK62-00002-0044
Nuts and Washers
4
Intermediate Shaft 1
Bearings 2
Sets of Bearing Flanges 2
GK62-00002-0045
Nuts and Washers
4

14
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Crank Arm Pulley Assembly S/N XWB100000 AND UP
Crank arm weld
Assembly
AK62-00205-0000
Magnet-Standoff
Assembly
A
K62-00186-0000
Poly-V Crank Pulley
0K61-02409-0000
Magnet Mounting
screw
0017-00101-1835
washer
0017-00104-0144
Retaining Ring
0017-00100-0107
Crank arm
mounting bolt
0017-00101-1860
nut - 0017-00103-0334
Crankshaft Plate
0K61-02302-0001
Crankshaft Plate
Mounting screws (4)
0017-00101-1834

15
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Drive Module S/N XWB100000 AND UP
Poly-V Metric
Pulley
0K35-01186-0007
Pulley Set Screws
0017-00101-1833
J8 Flexonic
Belt
0K62-01134-0000
Right Crank Arm
Weld Assembly
AK62-00204-0000
A
lternator-Flywheel
Assembly
AK61-00250-0001
Mando Alternator Brushes
0017-00009-0895
Crankshaft
0K62-01222-0001
Crank Arm-Pulley
Assembly
See Page 14 for
breakdown
J10 Flexonic Belt
0K62-01135-0000
Intermediate Shaft
0K62-01223-0000
Resistor Assembly
Includes Power
Control Cable
AK62-00260-0000 Bearing-Insert
Assembly (4)
See Page 13 for
breakdow
n

16
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Drive Module Hardware S/N XWB100000 AND UP
Crank Arm
Mounting bolt
0017-00101-1860
nut
0017-00103-0334
A
lternator-Flywheel
Assembly
Mounting bolt
0017-00101-0986
Crankshaft
0K62-01222-0001
Square
Machine Key (2)
0K53-01122-0000
Alernator-flywheel
mounting bolt
and nut
bolt-0017-00101-1867
nut-0017-00103-0332
Machine Key
0K53-01183-0000
Retaining ring
0017-00100-0107
Poly-V pulley
mounting screw
and washer
0017-00101-1836
0017-00104-0465
Bearing-Insert
mounting screw
and nut
0017-00101-1866
0017-00103-0341
Set Screws
0017-00101-1833

17
ARCTIC SILVER QUIET DRIVE 90X 90X-0XXX-04
Cables S/N XWB100000 AND UP
Power Control Board
B084-92218-D002
Upper Console Board
A084-92219-A031
P12
19 POS.
UPPER KEYPAD
GND
St4
WHITE
BLACK
BLACK
WHITE
4POS. MINI FIT JR.
P4
RT SIGNAL
GND
GND
LT SIGNAL
P9
RJ45
CSAFE
P10
RJ45
CARDIO
TH.
P11
10POS.
BACKGROUND
DEBUG
HOR.
NC
NC
RXD
TXD
Vcardio
CTS
GND
Vsysc
NC
NC
RXD
TXD
Vcardio
CTS
GND
Vsysc
DS
BERR
GND
BKPT
GND
FREEZE
RESET
Dsi
Vcc
Dsc P1
17POS.
LOWER KEYPAD
St5
St6
St4
St6
START
GND
GND
GND
IO
St2
St2
St3
St1
St3
St1
START
GND
MAGNET
REED SWITCH
N.C.
N.C.
COM
3 POS. MINI FIT
P3
GND
Vbat
RPM_REED
P2
12POS.MNL RPM_ALT
VoltR
VoltR
VoltR
Volt
Volt
GND
GND
GND
GND
FIELD
ORANGE
AC TAP
FIELD
EXC FIELD
RTN
GND
Valt
YELLOW
BLK/WHT
BLK
BLK
BLK
POWER RES.
2 x .75 OHM
240W
RED/BLK
RED/BLK
RED/BLK GREEN
GREEN
GREEN
6V
RED
BLK/PURPLE P1
13POS.KK-156
I6
I5
I4
I2
I1
I3 I3
IO
I2
I4
I5
St8
I6
St5
St6
I1
Main Cable
A
K62-00093-0000
Power Control Cable
AK62-00092-0000
Console HR
Cable
AK47-00028-0000
User Arm HR Cables
AK47-00029-0000