Life Fitness 95X-0XXX-01 User manual

CROSS TRAINER 95X-0XXX-01
Customer Support Services
PARTS MANUALrev 31 Jul 2008

2
CROSS TRAINER 95Xi 95X-0XXX-01
REFERENCES S/N XTD100000
OPERATION MANUAL M051-00K62-A107
SERVICE MANUAL M051-00K62-A060
HARDWARE BAG AK62-00152-0001
PLUG IN OPTION120/60 GK62-00002-0018
PLUG IN OPTION 240/50 UK GK62-00002-0019
PLUG IN OPTION 240v AUS GK62-00002-0020
PLUG IN OPTION 230/50 CONT. GK62-00002-0021

3
Page
CONSOLE SUPPORT & DEADSHAFT COVERS............................................................4
HANDLEBARS AND BULLHORNS .................................................................................5
CONSOLE AND RELATED COMPONENTS....................................................................6
UPPER FRAME HARDWARE ..........................................................................................7
ROCKER ARMS AND PEDAL LEVERS ..........................................................................8
CRANK COVER AND LOWER CAPS..............................................................................9
LOWER FRAME SHROUDS AND HARDWARE..............................................................10
PEDAL LEVER COMPONENTS.......................................................................................11
DRIVE MODULE COMPONENTS AND MAIN CABLE ....................................................12
DRIVE MODULE HARDWARE.........................................................................................13
CABLES............................................................................................................................14
Note: The 95Xi comes with both Telemetry and
LifePulse Sensors.

4
CROSS TRAINER 95Xi 95X-0XXX-01
Console Support & Deadshaft Covers S/N XTD100000
2-Outside Front
Deadshaft Cover
0K62-01013-0000
2-Outside Rear
Deadshaft Cover
0K62-01012-0000
Right Inside
Deadshaft Cover
0K62-01010-0000
Left Inside
Deadshaft Cover
0K62-01011-0000
Front Inside
Deadshaft Covers (2)
0K62-01009-0000
Console Support
AK62-00123-0000
Console Support Cap
0K62-01030-0000
Console Support
Shroud
0K62-01023-0000
Console Support
Grommet
0017-00042-0754
Right
Bullhorn Cover
0K62-01007-0001
Left
Bullhorn Cover
0K62-01008-0001

5
CROSS TRAINER 95Xi 95X-0XXX-01
Handlebars and Bullhorns S/N XTD100000
Right Handlebar
AK62-00086-0000 *Right Bullhorn
A
K62-00053-0000
Left Bullhorn
A
K62-00054-0000
*Right Bullhorn Assembly consists of: AK62-00057-0000 Bullhorn,
0K62-01136-0000 Grip and 0K62-01199-0000 Gasket
Left Bullhorn Assembly consists of: AK62-00058-0000 Bullhorn,
0K62-01136-0000 Grip and 0K62-01199-0000 Gasket
Left Handlebar
AK62-00087-0000
Heart Rate Cable
AK61-00051-0000
(one per handlebar)
HR Sensor Kit
GK20-00002-0005

6
CROSS TRAINER 95Xi 95X-0XXX-01
Console & Related components S/N XTD100000
CONSOLE OVERLAY/BEZEL/SWITCH LANGUAGE
AK62-00149-0001 AK62-00191-0001 Eng + Met
AK62-00149-0003 AK62-00191-0003 Ger/Met
AK62-00149-0004 AK62-00191-0004 Spn/Met
AK62-00149-0006 AK62-00191-0006 Jap/Met
AK62-00149-0007 AK62-00191-0007 Frn/Met
AK62-00149-0008 AK62-00191-0008 Ital/Met
AK62-00149-0009 AK62-00191-0009 Dut/Met
AK62-00149-0010 AK62-00191-0010 Port/Met
Overlay/Bezel/Switch
(see chart below)
Polar PCB
with receiver
AK39-00064-0000 Lower PCB
B084-92222-B000
Upper and Lower
PCB mounting screws
0017-00101-1650
Battery Door
0K62-01026-0000
Polar Cable
AK39-00063-0000
Lower Display Cable
AK63-00038-0000
Programmed PCB
A084-92219-A032
A
084-92221-A023 (JAP)
Console Case
with decal
AK62-00142-0000 Console Case Screws
0017-00101-1242

7
CROSS TRAINER 95Xi 95X-0XXX-01
Upper Frame Hardware S/N XTD100000
Items Not Shown:
Accessory Tray 0K62-01022-0000
Mounting Screws (2) 0017-00101-1846
Handlebar Mounting Screws
0017-00101-1791
(3 per side)
Bullhorn Mounting
Screws
GK62-00002-0042
(kit includes 4 screws)
Bullhorn Cover
Screws
0017-00101-1854
Outside Deadshaft
Cover Screws
0017-00101-1796
( 2 per side )
Inside Deadshaft
Cover Screws
0017-00101-1796
(2 per side)
4 - Console Mounting Screws
0017-00101-1796
6 - Console Support
Mounting Screws
0017-00101-1791
Console Support
Shroud Mounting
Screws
0017-00101-1796

8
CROSS TRAINER 95Xi 95X-0XXX-01
Rocker Arms & Pedal Levers S/N XTD100000
Left Pedal Lever Assembly
AK62-00235-0000
Right Pedal
LeverAssembly
AK62-00236-0000
LF Bug
Medallion Assy.
AK58-00245-0000
contents:
Rocker Arms (2)
Hardened Spacers (2)
Retaining Rings (2)
Alcohol pad
Oilite Washers (2)
Loctite 620
Rocker Arms
AK62-00002-0070
Shaft Collar w/Screws
0K61-01259-0000

9
CROSS TRAINER 95Xi 95X-0XXX-01
Crank Cover and Lower Caps S/N XTD100000
Crank Cover
0K61-03100-0001
2 - Mounting screws
0017-00101-1837
Stabilizer Caps
4 - 0K62-01003-0000
Front frame Cap
0K62-01004-0000
Mounting Screws
(Located on front sides of Ladder Frame Cover)
2- 0017-00101-179
5

10
CROSS TRAINER 95Xi 95X-0XXX-01
Lower Frame Shrouds & Hardware S/N XTD100001
Leg Levelers
A
K62-00124-0000 Wheel/Bracket Assy.
AK62-00102-0000
Mounting Screws
( 3 per assy.)
0017-00101-1789
Ladder Frame Cover w/decal
AK62-00106-0000
4 - Mounting screws
0017-00101-1795
Right Link Cover w/decal
AK62-00113-0000
Left Link Cover w/decal
AK62-00114-0000
Mounting screws
( 6 per cover)
0017-00101-1796
Rear Shroud Assembly
AK62-00223-0000
Mounting screws
(2 per side)
0017-00101-1796
Shroud Panel
0K62-01002-0002
Mounting screws
(2 per side)
0017-00101-1795
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Right Inside Rocker Cover
0K62-01038-0000
Right Inside Lever Joint Cover
0K62-01040-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting screw
0017-00101-1836
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Left Inside Rocker Cover
0K62-01037-0000
Left Inside Lever Joint Cover
0K62-01039-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting Screw
0017-00101-183
6

11
CROSS TRAINER 95Xi 95X-0XXX-01
Pedal Lever Assembly Components S/N XTD100000
Left Pedal
0K62-01005-0000
Right Pedal
0K62-01006-0000
Pedal Mounting Hardware
4 - Screw - 0017-00101-1805
4 - Washer-0017-00104-0469 Roller w/bearing
AK62-00196-0001
Shaft Collar
0K62-01065-0000
Washer
0017-00104-0474
Brass Washer
0K47-01104-0000
Anti-Lift Roller
0K62-01191-0000
Setscrew
0017-00101-1803
Hex nut
0017-00103-0333
Right Inside
Pedal Cover
0K62-01015-0000
Left Inside
Pedal Cover
0K62-01016-0000
5 - Mounting screws
0017-00101-1796
Anti-Lift Track
0K62-01208-0000
2 - Screws
0017-00101-1836
Roller Extrusion
AK62-00197-0000
2 - Screws
0017-00101-1789
Pedal/Rocker Shaft & Bearings
Order Kit GK62-00002-0001
E-Ring
0017-00100-0107
Thrust Washer
0K47-01105-0000
Brass Washer
0K47-01104-0000 Note: If replacing the Tie Rod Assembly or Crank Extension
for the first time, order kit GK62-00002-0015. Both sides must
be replaced simultaneously in this situation.
Crank Extension
Mounting Bolt
0017-00101-1907
Washer
0017-00104-0479
Nut
0017-00103-0333
Control Link Kit
GK62-00002-0071
(contains 2 control links,
part nos. AK62-00384-0000)
Control Links (2)
AK62-00384-0000

12
CROSS TRAINER 95Xi 95X-0XXX-01
Drive Module components & Cable S/N XTD100000
Battery
0017-00003-0685
Right Crankarm
AK62-00204-0000
Flexonic Belt J8
0K62-01134-0000
Metric Poly-V
pulley
0K35-01186-0007
Resistor with
harness assembly
AK62-00171-0000
Power Control Board
B084-92218-D002
Reed Switch
118E-00001-0140
A
lternator
Flywheel Assembly
AK61-00250-0002
Left Crankarm
with plate weldment
and Bearings
Order Kit
GK62-00002-0003
Magnet/Standoff
Assembly
AK62-00186-0000
Poly-V Crank Pulley
0K61-02409-0000
Crossover Shaft
and Bearings
Order Kit GK62-00002-0002
Flexonic Belt J10
0K62-01135-0000
Crankshaft Plate
0K61-02302-0001
Main Cable
Connects to
Power Control Board
(not shown)
AK62-00093-0000

13
CROSS TRAINER 95Xi 95X-0XXX-01
Drive Module Hardware S/N XTD100000
PCB Mounting Screw (4)
0017-00101-1838
Battery
mounting screws
0017-00101-1797
Retaining Ring
0017-00100-0107
Alternator
mounting bolt
0017-00101-0986
Alternator mounting
bolt and nut
0017-00101-1793
0017-00103-0332
Resistor
mounting rod
0K63-01166-0000
Cable mounting
screws
0017-00101-1839
Cable mounting
nuts
0017-00103-0159
Crankarm nut
0017-00103-0334
Crankarm mounting
bolt
0017-00101-1849
Hex key
0K53-01122-0000
Set screw
0017-00101-1833
Magnet
mounting screw
0017-00101-1835
Crankshaft plate
mounting screws
0017-00101-1834
Plastic Grommet (4)
0017-00042-0754
Reed Switch/cable
mounting screws
0017-00101-1794
Screw
0017-00101-1836
Washer
0017-00104-0465
Machine Key
0K53-01183-0000
Set Screws
0017-00101-1833
Thrust Washer
0K47-01104-0000
PCB Grommet (4)
0017-00042-0821

14
CROSS TRAINER 95Xi 95X-0XXX-01
Cables S/N XTD100000
Power Control Board
B084-92218-D000
Upper Console Board
A084-92219-A016
Lower
Console Board
B084-92222-B000
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
BROWN
ORANGE
GREY
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
BROWN
ORANGE
GREY
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
Vce
GND
RED
WHITE
BLACK
P12
19 POS.
UPPER KEYPAD
GND
St4
P7
3POS.
MINI FIT JR. POLAR RECEIVER
P1
24POS. MICROFIT
P5
24POS. MICROFIT
WHITE
BLACK
BLACK
WHITE
4POS. MINI FIT JR.
P4
RT SIGNAL
GND
GND
LT SIGNAL
P9
RJ45
CSAFE
P10
RJ45
CARDIO
TH.
P11
10POS.
BACKGROUND
DEBUG
HOR.
NC
NC
RXD
TXD
Vcardio
CTS
GND
Vsysc
NC
NC
RXD
TXD
Vcardio
CTS
GND
Vsysc
DS
BERR
GND
BKPT
GND
FREEZE
RESET
Dsi
Vcc
Dsc P1
17POS.
LOWER KEYPAD
St5
St6
St4
St6
START
GND
GND
GND
IO
St2
St2
St3
St1
St3
St1
START
GND
MAGNET
REED SWITCH
N.C.
N.C.
COM
3 POS. MINI FIT
P3
GND
Vbat
RPM_REED
P2
12POS.MNL RPM_ALT
VoltR
VoltR
VoltR
Volt
Volt
GND
GND
GND
GND
FIELD
ORANGE
AC TAP
FIELD
EXC FIELD
RTN
GND
Valt
YELLOW
BLK/WHT
BLK
BLK
BLK
POWER RES.
2 x .75 OHM
240W
RED/BLK
RED/BLK
RED/BLK GREEN
GREEN
GREEN
6V
RED
BLK/PURPLE P1
13POS.KK-156
I6
I5
I4
I2
I1
I3 I3
IO
I2
I4
I5
St8
I6
St5
St6
I1
S98
S108
S118
S128
S138
S148
S158
LWR-CNSL
D08
D18
D28
D38
D48
D58
D68
D78
D88
D98
D108
D118
D128
D138
D148
D158
S9
S10
S11
S12
S13
S14
S15
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
S15
Main Cable
A
K62-00093-0000
Power Control Cable
AK62-00092-0000
Console HR
Cable
AK61-00052-0002
User Arm HR Cables
AK61-00051-0001
Lower Console Cable
AK63-00038-0000
Polar w/latch Conn.Cable
AK39-00063-0000
PolarPCB w/header Cable
A
K39-00064-0000