Life Fitness LEG CURL CLUB User manual

CLUB SERIES LEG CURL
Part # 7154701
RevA. Revision:7/10/011
ASSEMBLY INSTRUCTIONS

PARTS LIST
KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION QTY
1 69767xx TOWER 1 16 3102942 3/8 X 3-1/2” BOLT 2
1A 6968201 CABLE 1 17 3102905 3/8 X 3-3/4” BOLT 6
1B 6692601 3 X 2 END CAP 3 18 3202404 3/8 X 3” BUTTON HEAD BOLT 4
1C 6714901 GUIDE ROD BUSHING 2 19 3102807 3/8” LOW HEIGHT LOCK NUT 23
1D 3222801 4.5" PULLEY 3 20 3230701 STARLOCK WASHER 4
1E 3102807 3/8-16 NYLOCK NUT LOW HT 3 21 3102514 3/8” SAE WASHER 34
1F 6866701 3/8 RH WASHER 4 22 6866701 3/8” RH WASHER 46
1G 6866601 CAP, RH-20 BLK 4 23 3203501 PILLOW BLOCK 2
1H 6925801 LABEL, KEEP CLEAR 1 24 6913801 WEIGHT STACK SELECTOR PIN 1
1I 3102933 3/8-16 X 2 BOLT 1 25 3108001 WEIGHT STACK CUSHION 2
1J 6480301 3/8 SPACER 4 26 6866601 BLACK RH CAP 4
1K 3102903 3/8-16 X 2.5 BOLT 2 27 3222001 1” SHAFT COLLAR 2
1L 3102514 3/8 FLAT WASHER 2 28 3116001 1-1/4” RUBBER BUMPER 1
2 69751xx ASSY, LEG CURL SUPPORT 1 29 6714901 GUIDE ROD BUSHING 2
3 69734xx FRONT BRACE 1 30 6912801 2” ACCORDION SLEEVE 2
4 69842xx PIVOT ARM 1 31 6981401 PLACARD LABEL 1
4A 6946901 ROLLER PADS 2 32 6986101 LANGUAGE PLACARD LABEL 1
4B 3119303 1.25" END CAP 2 33 6957001 WEIGHT STACK LABEL 1
4C 3222701 SHAFT COLLAR 2 34 6887202 10 LB. WEIGHT PLATE (STD) 20
4D 6965901 ADJ PLATE 1 35 6888402 15 LB. WEIGHT PLATE (OPT) 10
4E 6965901 ADJ PLATE 1 36 69579xx THIGH PAD 1
4F 6412001 SPRING PIN 1 37 69307xx CHEST PAD 1
4G 3234301 SCREW 4 6866602 WHITE RH CAP 42
4H 6974102 ROLLER PAD SPPT BLK 1 OR 6866603 PLATINUM RH CAP 42
5 68839xx GUIDE ROD SUPPORT 1 38 3221601 STARLOCK WASHER 12
6 6888902 CAM SHROUD BLK 1 39 3202405 3/8 X 3.5 BUTTON HEAD BOLT 10
76973702 PIVOT ARM COUNTER BALANCE 140 3202401 3/8 X 1 BUTTON HEAD BOLT 2
8 69733xx CROSS SUPPORT 1 41 6862007 FRONT PARTIAL SHROUD 1
9 69766xx SEAT FRAME 1 42 6861302 REAR PARTIAL SHROUD 1
9A RUBBER GRIP 2 43 6861007 FRONT FULL SHROUD 1
10 6981602 CAM COUNTER BALANCE BLK 1 44 6925002 REAR FULL SHROUD 1
11 6923602 HEAD PLATE BLK 1 45 6971601 WEIGHT STACK LABEL 1
12 6926901 GUIDE ROD CHROME 2 46 6957101 HEAVY WEIGHT STACK LABEL 1
13 3102902 3/8 X 2-1/4” BOLT 2
14 3102903 3/8 X 2-1/2” BOLT 3
15 3102922 3/8 X 2-3/4” BOLT 10
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:
#02ROYAL BLUE
#03SLATE
#04CRANBERRY
#05NORTHWOODS
#06 SPACE BLUE
#07AMERICAN BEAUTY RED
#08SUEDE
#12 BLACK
#13HUNTER GREEN
#14 REGIMENTAL BLUE
#15GINGERSNAP
#16CONCORD
#17URQUOISE
#18 RASPBERRY
#19CROCUS
3103110

3"
1
1J
1F
1E
1G
1B
1K
1K
1D
1C
1L
1I
1A
1H

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
3/8 X 2-3/4” 15
38
21 22
1
19
2
• LOOSELYassemblethe top ofthe LEG CURLSUPPORT(2) totheTOWER(1) usingfour RH CAPS(38), two 3/8X 2-3/4” BOLTS (15),
four3/8” SAEWASHERS(21),four 3/8”RHWASHERS(22) andtwo 3/8”LOWHEIGHTLOCK NUTS (19) as shownin FIGURE1.
• LOOSELY assemble the bottom of the LEG CURLSUPPORT (2) to theTOWER (1) using four RH CAPS (38), two 3/8 X 3-3/4”
BOLTS(17), four3/8” SAEWASHERS(21), four 3/8” RHWASHERS(22) and two 3/8” LOWHEIGHTLOCKNUTS (19)as shown
inFIGURE1.
3/8 X 3-3/4” 17
1A

• LOOSELYassemble theFRONT BRACE (3) tothe SEATFRAME (9)and theTOWER (1)using eightRH CAPS(38), four3/8 X3-3/4”
BOLTS (17), eight3/8”SAEWASHERS(21),eight 3/8”RHWASHERS(22), and four3/8” LOWHEIGHTLOCKNUTS (19)asshown
inFIGURE2.
STEP 2:
FIGURE 2
5
3/8 X 3-3/4” 17
9
19
3
22 21 38
1
1A
9A

6
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1/2 1/2 1/2 1/2 1/2 1/2
STEP 3:
FIGURE 3
• LOOSELYassemble theCROSS SUPPORT(8) to the TOWER (1) andSEATFRAME (9) usingeight RHCAPS (38),four 3/8X 2-3/4”
BOLTS(15), eight3/8” SAEWASHERS(21), eight3/8” RHWASHERS(22) andfour 3/8”LOWHEIGHTLOCK NUTS(19) asshown
inFIGURE3.
3/8 X 2-3/4” 15
9
8
19
21
22
38
•Securely tighten all loose frame connections made to this point, then proceed to snap RH
CAPS (26 & 38) over the RH WASHERS (22) on all tightened connections.
15 3/8 X 2-3/4”
1
9A
1A

7
• Slide two 2” ACCORDION SLEEVES (30) and two PILLOW BLOCKS (23) over the shaft of the PIVOT ARM (4) as shown in
FIGURE 4.
STEP 4:
FIGURE 4
• SECURELY assemble the PILLOW BLOCKS (23) on the PIVOT ARM (4) to the LEG CURL SUPPORT (2) using four 3/8 X 3”
BUTTON HEAD BOLTS (18), four RH WASHERS (22), four 3/8” SAE WASHERS (21), four 3/8” LOW HEIGHT LOCK NUTS
(19) and four RH CAPS (38) as shown in FIGURE5.
STEP 5:
FIGURE 5
4
TIGHTEN!
SET SCREWS
3/8 X 3” 18
2
19
38
22
4
• IMPORTANT! When PIVOT ARM (4) is centered and level in the PILLOW BLOCKS (23), tighten the PILLOW BLOCK set
screws.
30
23
21
23
20
18 3/8 X 3”
BUTTONHEAD
• Assemblefour 3/8X 3”BUTTONHEADBOLTS (18)and four STARLOCKWASHERS (20)to thePILLOWBLOCKS (23)as shown in
FIGURE4.
4A
4B
4D 4C
4E
4H
4G
4F

8
STEP 6:
FIGURE 6
• Slide the end of the CABLE into the bushing on the PIVOT ARM (4) as shown in FIGURE 6.
4
CABLE
STEP 7:
FIGURE 7
• SECURELYassemble the THIGH PAD (36) to the SEAT FRAME (9) using two RH CAPS (38), two 3/8 X 2-3/4” BOLTS (15) and two
3/8”RHWASHERS (22)as shownin FIGURE7.
15 3/8 X 2-3/4”
9
22
38
36
• Assemble one 1-1/4” RUBBER BUMPER (28) to the LEG CURL SUPPORT (2) as shown in FIGURE 6.
28
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1/2 1/2 1/2 1/2 1/2 1/2
2

STEP 8:
FIGURE 8
• SECURELYassemble the CHEST PAD (37) to the SEAT FRAME (9) using two RH CAPS (38), two 3/8 X 2-3/4” BOLTS (15) and two
3/8”RHWASHERS (22)as shownin FIGURE8.
9
15 3/8 X 2-3/4”
9
22
38
37
• SECURELYassemblethe PIVOTARM COUNTER BALANCE (7) to the PIVOTARM(4) usingtwo RHCAPS (38),one 3/8X 2-1/2”
BOLT(14), two3/8” SAEWASHERS (21),two 3/8”RH WASHERS (22) andone 3/8”LOWHEIGHTLOCK NUT(19) asshown in
FIGURE9.
FIGURE 9
STEP 9:
7
22
21
19
38
4
3/8 X 2-1/2” 13

• SECURELYassemble theCAM SHROUD(6) tothe LEGCURLSUPPORT(2) using twoBLACK RH CAPS(26), twoRH CAPS(38),
two3/8 X3-1/2” BOLTS(16), four3/8” RHWASHERS (22)and two3/8” LOWHEIGHT LOCK NUTS(19) asshown inFIGURE 11.
10
FIGURE 11
STEP 11:
3/8 X 3-1/2” 16
19
6
22
26 2
• SECURELYassemble theCAM COUNTERBALANCE (10)to thePIVOTARM(4) usingfour RHCAPS (38), two 3/8 X 2-1/4” BOLTS
(13),four 3/8”SAEWASHERS (21), four 3/8” RHWASHERS (22)and two3/8” LOWHEIGHTLOCK NUTS(19) asshown inFIGURE
10.
FIGURE 10
STEP 10:
10
22
21
19
38
4
13 3/8 X 2-1/4”
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1/2 1/2 1/2 1/2 1/2 1/2
26