Life Fitness LEG CURL CLUB User manual

CLUB SERIES LEG CURL
Part # 7154701
RevA. Revision:7/10/011
ASSEMBLY INSTRUCTIONS

PARTS LIST
KEY PART # DESCRIPTION QTY KEY PART # DESCRIPTION QTY
1 69767xx TOWER 1 16 3102942 3/8 X 3-1/2” BOLT 2
1A 6968201 CABLE 1 17 3102905 3/8 X 3-3/4” BOLT 6
1B 6692601 3 X 2 END CAP 3 18 3202404 3/8 X 3” BUTTON HEAD BOLT 4
1C 6714901 GUIDE ROD BUSHING 2 19 3102807 3/8” LOW HEIGHT LOCK NUT 23
1D 3222801 4.5" PULLEY 3 20 3230701 STARLOCK WASHER 4
1E 3102807 3/8-16 NYLOCK NUT LOW HT 3 21 3102514 3/8” SAE WASHER 34
1F 6866701 3/8 RH WASHER 4 22 6866701 3/8” RH WASHER 46
1G 6866601 CAP, RH-20 BLK 4 23 3203501 PILLOW BLOCK 2
1H 6925801 LABEL, KEEP CLEAR 1 24 6913801 WEIGHT STACK SELECTOR PIN 1
1I 3102933 3/8-16 X 2 BOLT 1 25 3108001 WEIGHT STACK CUSHION 2
1J 6480301 3/8 SPACER 4 26 6866601 BLACK RH CAP 4
1K 3102903 3/8-16 X 2.5 BOLT 2 27 3222001 1” SHAFT COLLAR 2
1L 3102514 3/8 FLAT WASHER 2 28 3116001 1-1/4” RUBBER BUMPER 1
2 69751xx ASSY, LEG CURL SUPPORT 1 29 6714901 GUIDE ROD BUSHING 2
3 69734xx FRONT BRACE 1 30 6912801 2” ACCORDION SLEEVE 2
4 69842xx PIVOT ARM 1 31 6981401 PLACARD LABEL 1
4A 6946901 ROLLER PADS 2 32 6986101 LANGUAGE PLACARD LABEL 1
4B 3119303 1.25" END CAP 2 33 6957001 WEIGHT STACK LABEL 1
4C 3222701 SHAFT COLLAR 2 34 6887202 10 LB. WEIGHT PLATE (STD) 20
4D 6965901 ADJ PLATE 1 35 6888402 15 LB. WEIGHT PLATE (OPT) 10
4E 6965901 ADJ PLATE 1 36 69579xx THIGH PAD 1
4F 6412001 SPRING PIN 1 37 69307xx CHEST PAD 1
4G 3234301 SCREW 4 6866602 WHITE RH CAP 42
4H 6974102 ROLLER PAD SPPT BLK 1 OR 6866603 PLATINUM RH CAP 42
5 68839xx GUIDE ROD SUPPORT 1 38 3221601 STARLOCK WASHER 12
6 6888902 CAM SHROUD BLK 1 39 3202405 3/8 X 3.5 BUTTON HEAD BOLT 10
76973702 PIVOT ARM COUNTER BALANCE 140 3202401 3/8 X 1 BUTTON HEAD BOLT 2
8 69733xx CROSS SUPPORT 1 41 6862007 FRONT PARTIAL SHROUD 1
9 69766xx SEAT FRAME 1 42 6861302 REAR PARTIAL SHROUD 1
9A RUBBER GRIP 2 43 6861007 FRONT FULL SHROUD 1
10 6981602 CAM COUNTER BALANCE BLK 1 44 6925002 REAR FULL SHROUD 1
11 6923602 HEAD PLATE BLK 1 45 6971601 WEIGHT STACK LABEL 1
12 6926901 GUIDE ROD CHROME 2 46 6957101 HEAVY WEIGHT STACK LABEL 1
13 3102902 3/8 X 2-1/4” BOLT 2
14 3102903 3/8 X 2-1/2” BOLT 3
15 3102922 3/8 X 2-3/4” BOLT 10
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:
#02ROYAL BLUE
#03SLATE
#04CRANBERRY
#05NORTHWOODS
#06 SPACE BLUE
#07AMERICAN BEAUTY RED
#08SUEDE
#12 BLACK
#13HUNTER GREEN
#14 REGIMENTAL BLUE
#15GINGERSNAP
#16CONCORD
#17URQUOISE
#18 RASPBERRY
#19CROCUS
3103110

3"
1
1J
1F
1E
1G
1B
1K
1K
1D
1C
1L
1I
1A
1H

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
3/8 X 2-3/4” 15
38
21 22
1
19
2
• LOOSELYassemblethe top ofthe LEG CURLSUPPORT(2) totheTOWER(1) usingfour RH CAPS(38), two 3/8X 2-3/4” BOLTS (15),
four3/8” SAEWASHERS(21),four 3/8”RHWASHERS(22) andtwo 3/8”LOWHEIGHTLOCK NUTS (19) as shownin FIGURE1.
• LOOSELY assemble the bottom of the LEG CURLSUPPORT (2) to theTOWER (1) using four RH CAPS (38), two 3/8 X 3-3/4”
BOLTS(17), four3/8” SAEWASHERS(21), four 3/8” RHWASHERS(22) and two 3/8” LOWHEIGHTLOCKNUTS (19)as shown
inFIGURE1.
3/8 X 3-3/4” 17
1A

• LOOSELYassemble theFRONT BRACE (3) tothe SEATFRAME (9)and theTOWER (1)using eightRH CAPS(38), four3/8 X3-3/4”
BOLTS (17), eight3/8”SAEWASHERS(21),eight 3/8”RHWASHERS(22), and four3/8” LOWHEIGHTLOCKNUTS (19)asshown
inFIGURE2.
STEP 2:
FIGURE 2
5
3/8 X 3-3/4” 17
9
19
3
22 21 38
1
1A
9A

6
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1/2 1/2 1/2 1/2 1/2 1/2
STEP 3:
FIGURE 3
• LOOSELYassemble theCROSS SUPPORT(8) to the TOWER (1) andSEATFRAME (9) usingeight RHCAPS (38),four 3/8X 2-3/4”
BOLTS(15), eight3/8” SAEWASHERS(21), eight3/8” RHWASHERS(22) andfour 3/8”LOWHEIGHTLOCK NUTS(19) asshown
inFIGURE3.
3/8 X 2-3/4” 15
9
8
19
21
22
38
•Securely tighten all loose frame connections made to this point, then proceed to snap RH
CAPS (26 & 38) over the RH WASHERS (22) on all tightened connections.
15 3/8 X 2-3/4”
1
9A
1A

7
• Slide two 2” ACCORDION SLEEVES (30) and two PILLOW BLOCKS (23) over the shaft of the PIVOT ARM (4) as shown in
FIGURE 4.
STEP 4:
FIGURE 4
• SECURELY assemble the PILLOW BLOCKS (23) on the PIVOT ARM (4) to the LEG CURL SUPPORT (2) using four 3/8 X 3”
BUTTON HEAD BOLTS (18), four RH WASHERS (22), four 3/8” SAE WASHERS (21), four 3/8” LOW HEIGHT LOCK NUTS
(19) and four RH CAPS (38) as shown in FIGURE5.
STEP 5:
FIGURE 5
4
TIGHTEN!
SET SCREWS
3/8 X 3” 18
2
19
38
22
4
• IMPORTANT! When PIVOT ARM (4) is centered and level in the PILLOW BLOCKS (23), tighten the PILLOW BLOCK set
screws.
30
23
21
23
20
18 3/8 X 3”
BUTTONHEAD
• Assemblefour 3/8X 3”BUTTONHEADBOLTS (18)and four STARLOCKWASHERS (20)to thePILLOWBLOCKS (23)as shown in
FIGURE4.
4A
4B
4D 4C
4E
4H
4G
4F

8
STEP 6:
FIGURE 6
• Slide the end of the CABLE into the bushing on the PIVOT ARM (4) as shown in FIGURE 6.
4
CABLE
STEP 7:
FIGURE 7
• SECURELYassemble the THIGH PAD (36) to the SEAT FRAME (9) using two RH CAPS (38), two 3/8 X 2-3/4” BOLTS (15) and two
3/8”RHWASHERS (22)as shownin FIGURE7.
15 3/8 X 2-3/4”
9
22
38
36
• Assemble one 1-1/4” RUBBER BUMPER (28) to the LEG CURL SUPPORT (2) as shown in FIGURE 6.
28
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1/2 1/2 1/2 1/2 1/2 1/2
2

STEP 8:
FIGURE 8
• SECURELYassemble the CHEST PAD (37) to the SEAT FRAME (9) using two RH CAPS (38), two 3/8 X 2-3/4” BOLTS (15) and two
3/8”RHWASHERS (22)as shownin FIGURE8.
9
15 3/8 X 2-3/4”
9
22
38
37
• SECURELYassemblethe PIVOTARM COUNTER BALANCE (7) to the PIVOTARM(4) usingtwo RHCAPS (38),one 3/8X 2-1/2”
BOLT(14), two3/8” SAEWASHERS (21),two 3/8”RH WASHERS (22) andone 3/8”LOWHEIGHTLOCK NUT(19) asshown in
FIGURE9.
FIGURE 9
STEP 9:
7
22
21
19
38
4
3/8 X 2-1/2” 13

• SECURELYassemble theCAM SHROUD(6) tothe LEGCURLSUPPORT(2) using twoBLACK RH CAPS(26), twoRH CAPS(38),
two3/8 X3-1/2” BOLTS(16), four3/8” RHWASHERS (22)and two3/8” LOWHEIGHT LOCK NUTS(19) asshown inFIGURE 11.
10
FIGURE 11
STEP 11:
3/8 X 3-1/2” 16
19
6
22
26 2
• SECURELYassemble theCAM COUNTERBALANCE (10)to thePIVOTARM(4) usingfour RHCAPS (38), two 3/8 X 2-1/4” BOLTS
(13),four 3/8”SAEWASHERS (21), four 3/8” RHWASHERS (22)and two3/8” LOWHEIGHTLOCK NUTS(19) asshown inFIGURE
10.
FIGURE 10
STEP 10:
10
22
21
19
38
4
13 3/8 X 2-1/4”
0123456
1/2 1/2 1/2 1/2 1/2 1/2
26

STEP 12:
• Insert the two GUIDE RODS (12) (found in the SHROUD KIT) into the base of the TOWER (1) as shown in FIGURE 12. Lubricate
the GUIDE RODS (12) with a slicon or teflon spray that is available at most hardware stores.
• Slide two WEIGHT STACK CUSHIONS (25) down over the GUIDE RODS (12). See FIGURE 12.
• Using EXTREME CAREplace twenty 10 LB.WEIGHT PLATES (34) over the GUIDE RODS (12) as shown in FIGURE 12.(NOTE:
If HEAVYWEIGHTOPTION is being used, slide ten 15LB. WEIGHTPLATES (35) over the GUIDE RODS (12) first, then
slide ten 10 LB. WEIGHT PLATES (34) over the GUIDE RODS.)
• Carefully Slide the HEAD PLATE (11) down over the GUIDE RODS (12) onto the weight stack as shown in FIGURE 12.
• Slide one WEIGHT STACK SELECTOR PIN (24) over the shaft on the HEAD PLATE (11) as shown in FIGURE 12.
FIGURE 12
11
• Slide two GUIDE ROD BUSHINGS (29) over each GUIDE ROD(12)
• Slide two 1” SHAFT COLLARS (27) over each GUIDE ROD (12) as shown in FIGURE 12.
• Place the GUIDE ROD SUPPORT (5) over the GUIDE RODS (12) as shown in FIGURE 12.
25
34
12
11
24
27
29
5
1
34
35
HEAVYWEIGHT
OPTION
1A

12
• Screw the threaded end of the CABLE into the end of the shaft on the HEAD PLATE (11) until the CABLE is taunt and tighten
jam nut securely. See FIGURE 13.
STEP13:
FIGURE 14
• Insert the WEIGHT STACK PIN (24) into the WEIGHT STACK as shown in FIGURE 13.
• SECURELY assemble the GUIDE ROD SUPPORT (5) to the TOWER (1) using four RH CAPS (38), two 3/8 X 2-1/2” BOLTS
(14), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 14. (NOTE: Be sure
to route cable through the hole of the GUIDE ROD SUPPORT (5) before tightening.)
TIGHTEN!
14 3/8 X 2-1/2” 38
22
19
29
27
11
24
• Slide GUIDE ROD BUSHINGS (29) into the tubes on the GUIDE ROD SUPPORT (5), slide 1” SHAFT COLLARS (27) under-
neath the GUIDE ROD BUSHINGS (29) and SECURELY tighten the set screws.
5
1
0123456
1/2 1/2 1/2 1/2 1/2 1/2
1A

13
STEP14:
FIGURE 14
• Peel the backing off the WEIGHT STACK LABEL (33), line up sheet to the right of the selector opening and apply labels to the
WEIGHT PLATES (34 or 35), starting with the HEAD PLATE (11) as shown in FIGURE 14.
33
34
11 35
• REFER TO SHROUD KIT ASSEMBLY INSTRUCTIONS.
• The WEIGHT STACK LABEL sheet (33) includes labels for both lbs. and kgs. for both the standard and optional weight stacks.

15
STEP 16:
FIGURE 16
(NOTE: If the PARTIAL SHROUD KIT is being used follow STEP 16. If the FULL SHROUD KIT is being used follow
STEP 17)
3/8 X 3-1/2” 39
38
41
42
1
20
• SECURELY assemble the FRONT PARTIAL SHROUD (41) and the REAR PARTIAL SHROUD (42) to the TOWER (1) using
ten 3/8 X 3-1/2” BUTTON HEAD BOLTS (39), ten STARLOCK WASHERS (38), and ten 3/8” ACORN NUTS (20) as shown
in FIGURE 16.

16
STEP 17:
FIGURE 17
• SECURELY assemble the FRONT FULL SHROUD (43) and the REAR FULL SHROUD (44) to the TOWER (1) using eight 3/8
X 3-1/2” BUTTON HEAD BOLTS (39), eight STARLOCK WASHERS (38), and eight 3/8” ACORN NUTS (20) as shown in
FIGURE 17.
3/8 X 3-1/2” 39
38
43
44
1
20
0 1 2 3 4 5 6
1/2 1/2 1/2 1/2 1/2 1/2

Clean:
• Upholstery with mild soap and water.
• Guide rods with a cotton cloth.
• Hand grips with mild soap and water.
• Frame damage can be repaired with touch-up paint can be purchased from your LifeFitness customer service representative at
[phone].
Inspect:
• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment
points.
• Hardware should be checked for looseness. Tighten as required.
• Frames should be inspected for wear or damage.
• Hand Grips should be checked for wear or damage
Lubricate:
• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not
spray lubricant directly on the Guide Rods.
PREVENTATIVE MAINTENANCE TIPS
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
2. Do not allow minors or children to play on or around this equipment.
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
3. Exercise with care to avoid injury.
4. Consult your physician before beginning any exercise program.
18
Thank you for purchasing the LifeFitness CLUB SERIES LEG CURL. If unsure of proper use of equip-
ment, call your local LifeFitness distributor or call the LifeFitness customer service department at
[phone].
CAUTION-PLEASE READ
Action DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED
CLEAN
Upholstery X
Guide Rods X
Hand Grips X
INSPECT
Visual Overall X
Cables X
Hardware X
Frame X
Hand Grips X
LUBRICATE
Guide Rods X
WARRANTY INFORMATION
10 YEARS STRUCTURUAL FRAME
3 YEARS PILLOW BLOCKS, PULLEYS, WEIGHT PLATES AND GUIDE RODS
1 YEAR CABLES
90 DAYS UPHOLSTERY