Life Fitness 95XEZ-0XXX-01 User manual

ARCTIC SILVER CROSS TRAINER 95XEZ-0XXX-01
Customer Support Services
PARTS MANUALrev 31 Jul 2008, A.D.

2
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
REFERENCES S/N WZX100000 and up
OPERATION MANUAL M051-00K62-A072
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
SERVICE MANUAL M051-00K62-A060
PLUG IN OPTION 120/60 GK62-00002-0018
PLUG IN OPTION 240/50 UK GK62-00002-0019
PLUG IN OPTION 240v AUS GK62-00002-0020
PLUG IN OPTION 230/50 CONT GK62-00002-0021
POWER CABLE W/BRACKET ASSY.
ASSEMBLY CONSISTS OF:
1) COAX CABLE
2) POWER EZTENSION CABLE
3) ACCESS PANEL BRACKET
4) F TYPE CONNECTOR
5) PLASTIC GROMMET (QTY. 2)
AK62-00210-0000
AK32-00020-0002
AK32-00078-0001
0K62-01179-0001
0017-00021-2846
0017-00042-0754
CRANKSHAFT W/BEARINGS KIT GK62-00002-0028
HARDWARE BAG AK62-00152-0001

3
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
CONTENTS S/N WZX100000 and up
Page
Console Support and Deadshaft Covers .........................................................................4
Handlebars and Bullhorns ...............................................................................................5
Console and Related Components..................................................................................6
Entertainment TV Console...............................................................................................7
Connector Bracket...........................................................................................................8
Entertainment Mounting Bracket .....................................................................................9
Upper Frame Hardware.................................................................................................10
Rocker Arms and Pedal Levers.....................................................................................11
Crank Cover and Lower Caps .......................................................................................12
Lower Frame Shrouds and Hardware............................................................................13
Pedal Lever Assembly Components..............................................................................14
PCB, Battery, Reed Switch & Bracket ..........................................................................15
Bearing-Insert Assembly – AK62-00299-0000...............................................................16
Crank Arm Pulley Assembly..........................................................................................17
Drive Module .................................................................................................................18
Drive Module Hardware.................................................................................................19
Cables ...........................................................................................................................20
Note: The 95Xi comes with both Telemetry and LifePulse sensors.

4
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
Console Support & Deadshaft Covers S/N WZX100000 and up
2-Outside Front
Deadshaft Cover
0K62-01013-0000
2-Outside Rear
Deadshaft Cover
0K62-01012-0000
Right Inside
Deadshaft Cover
0K62-01010-0000
Left Inside
Deadshaft Cover
0K62-01011-0000
2-Front Inside
Deadshaft Cover
0K62-01009-0000
Console Support
AK62-00123-0000
Console Support Cap
0K62-01030-0000
Console Support
Shroud
0K62-01023-0000
Right
Bullhorn Cover
0K62-01007-0001
Left
Bullhorn Cover
0K62-01008-0001

5
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
Handlebars and Bullhorns S/N WZX100000 and up
Right Handlebar
AK62-00086-0000 *Right Bullhorn
AK62-00053-0001
Left Bullhorn
AK62-00054-0001
*Right Bullhorn Assembly consists of: AK62-00057-0001 Bullhorn,
0K62-01136-0000 Grip and 0K62-01199-0000 Gasket
Left Bullhorn Assembly consists of: AK62-00058-0001 Bullhorn,
0K62-01136-0000 Grip and 0K62-01199-0000 Gasket
Left Handlebar
AK62-00087-0000
Heart Rate Cable
AK61-00051-0001
(one per handlebar)
HR Sensor Kit
GK20-00002-0005
Medallion Bug
AK58-00245-0000
Bug Adaptor
0K62-01034-0000

6
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
Console and Related Components S/N WZX100000 and up
AK62-00315-0001 CONS-ASSY: 95XEZ; ENG
AK62-00315-0003 CONS-ASSY: 95XEZ; GER
AK62-00315-0004 CONS-ASSY: 95XEZ; SPN
AK62-00315-0006 CONS-ASSY: 95XEZ; JAP
AK62-00315-0007 CONS-ASSY: 95XEZ; FRN
AK62-00315-0008 CONS-ASSY: 95XEZ; ITL
AK62-00315-0009 CONS-ASSY: 95XEZ; DUT
AK62-00315-0010 CONS-ASSY: 95XEZ; POR
AK62-00315-0014 CONS-ASSY: 95XEZ; TUR
Screw
0017-00101-1650
Cable
AK63-00038-0000
Remote Cable
AK32-00147-0000
Console Case Back
AK62-00142-0000
Battery Door
0K62-01026-0000
Screw
0017-00101-1242
Headphone Jack Assemby
AK32-00133-0000
Polar PCB
AK39-00064-0000
Tape
0K39-01044-0000
Lower PCB
B084-92222-B000
Console PCB
A084-92219-A033

7
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
Upper Frame Hardware S/N WZX100000 and up
Handlebar
Mounting Screws
0017-00101-1791
(3 per side)
Bullhorn Mounting
Screw Kit
(includes 4 screws)
GK62-00002-0042
Bullhorn Cover
Screws
0017-00101-1854
Outside Deadshaft
Cover Screws
0017-00101-1796
(2 per side )
Inside Deadshaft
Cover Screws
0017-00101-1796
(2 per side)
Console Mounting Screws (4)
0017-00101-1796
Console Support
Mounting Screws (6)
0017-00101-1791
Console Support
Shroud Mounting
Screws
0017-00101-1796
Items Not Shown:
Accessory Tray, 0K62-01022-0000
Mounting Screws (2), 0017-00101-1846

8
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
Rocker Arms and Pedal Levers S/N WZX100000 and up
Left Pedal Lever Assembly
AK62-00020-0000
Right Pedal
Lever Assembly
AK62-00021-0000
LF Bug
Medallion Assy.
AK58-00245-0000
contents:
Rocker Arms (2)
Hardened Spacers (2)
Retaining Rings (2)
Alcohol pad
Oilite Washers (2)
Loctite 620
Rocker Arms
AK62-00002-0070
Shaft Collar w/Screws
0K61-01259-0000

9
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
Crank Cover and Lower Caps S/N WZX100000 and up
Crank Cover
0K61-03100-0002
2 - Mounting screws
0017-00101-1837
Stabilizer Caps
4 - 0K62-01003-0000
Front frame Cap
0K62-01004-0000
Mounting Screws
(Located on front sides of Ladder Frame Cover)
2- 0017-00101-179
5

10
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
Lower Frame Shrouds and Hardware S/N WZX100000 and up
Leg Levelers
A
K62-00124-0000
Wheel/Bracket Assy.
AK62-00102-0000
Mounting Screws
( 3 per assy.)
0017-00101-1789
Ladder Frame Cover w/decal
AK62-00106-0001
4 - Mounting screws
0017-00101-1795
Right Link Cover w/decal
AK62-00113-0000
Left Link Cover w/decal
AK62-00114-0000
Mounting screws
( 6 per cover)
0017-00101-1796
Rear Shroud
Assembly
AK62-00223-0000
Mounting screws
(2 per side)
0017-00101-1796
Shroud Panel
0K62-01002-0003
Mounting screws
(2 per side)
0017-00101-1795
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting screw
0017-00101-1796
Right Inside Rocker Cover
0K62-01038-0000
Right Inside Lever Joint Cover
0K62-01040-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting screw
0017-00101-1836
Rocker Cover Kit
(includes clip & screw)
GK62-00002-0066
Mounting Screw
0017-00101-1796
Left Inside Rocker Cover
0K62-01037-0000
Left Inside Lever Joint Cover
0K62-01039-0000
Outside Pedal Joint Cover
0K62-01035-0000
Mounting Screw
0017-00101-1836

11
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
Pedal Lever Assembly Components S/N WZX100000 and up
Left Pedal
0K62-01005-0000
Right Pedal
0K62-01006-0000
Pedal Mounting Hardware
Screw - 0017-00101-1805 (4)
Washer-0017-00104-0469 (4) Roller w/bearing
AK62-00196-0001
Shaft Collar
0K62-01065-0000
Washer
0017-00104-0474
Brass Washer
0K47-01104-0000
Anti-Lift Roller
0K62-01191-0000
Hex nut
0017-00103-0338
Right Inside
Pedal Cover
0K62-01015-0000
Left Inside
Pedal Cover
0K62-01016-0000
Mounting Screws (5)
0017-00101-1796
Anti-Lift Track
0K62-01208-0000
Screws (2)
0017-00101-1836
Roller Extrusion
AK62-00197-0000
Screws (4)
0017-00101-1789
Pedal/Rocker Shaft & Bearings
Order Kit GK62-00002-0001
E-Ring
0017-00100-0107
Thrust Washer
0K47-01105-0000
Brass Washer
0K47-01104-0000
Crank Extension
Mounting Bolt
0017-00101-1907
Washer
0017-00104-0479
Nut
0017-00103-0333
Control Link Kit
GK62-00002-0071
(contains 2 control links,
part nos. AK62-00384-0000)
Control Links (2)
AK62-00384-0000

12
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
PCB, Battery, Reed Switch & Bracket S/N WZX100000 and up
6V Battery
0017-00003-0685
Power Control Board
B084-92218-D002
PCB Mounting screws
0017-00101-1838
PCB, Reed Switc
h
Battery Bracket
0K62-01233-0000
Grommet (4)
0017-00042-0821
Reed Switch
118E-00001-0140
Battery
Mounting screws
0017-00101-1797 Reed Switch
Mounting screws (2)
0017-00101-1794

13
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
Bearing-Insert Assembly – AK62-00299-0000 S/N WZX100000 and up
1” Bearing
0K62-01221-0000
Bearin
g
Flan
g
es
(
2
)
0K62-01220-0000
Service Kit- GK62-00002-0044
Includes:
1- crankshaft
2- bearings
2- sets of bearing flanges
4- nuts and washers
Service Kit- GK62-00002-0045
Includes:
1 - intermediate shaft
2 - bearings
2- sets of bearing flanges
4- nuts and washers

14
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
Crank Arm Pulley Assembly S/N WZX100000 and up
Crank arm weld
Assembly
AK62-00205-0000
Magnet-Standoff
Assembly
AK62-00186-0000
Poly-V Crank Pulley
0K61-02409-0000
Magnet Mounting
screw
0017-00101-1835
washer
0017-00104-0144
Retaining Ring
0017-00100-0107
Crank arm
mounting bolt
0017-00101-1849
nut - 0017-00103-0334
Crankshaft Plate
0K61-02302-0001
Crankshaft Plate
Mounting screws (4)
0017-00101-1834

15
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
Drive Module S/N WZX100000 and up
Poly-V Metric
Pulley
0K35-01186-0007
Pulley Set Screws
0017-00101-1833
J8 Flexonic
Belt
0K62-01134-0000
Right Crank Arm
Weld Assembly
AK62-00204-0000
A
lternator-Flywheel
Assembly
AK61-00250-0001
Mando Alternator Brushes
0017-00009-0895
Crankshaft
0K62-01222-0000
Crank Arm-Pulley
Assembly
See Page 14 for
breakdown
J10 Flexonic Belt
0K62-01135-0000
Intermediate Shaft
0K62-01223-0000
Resistor Assembly
Includes Power
Control Cable
AK62-00260-0000 Bearing-Insert
Assembly (4)
See Page 13 for
breakdow
n

16
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
Drive Module Hardware S/N WZX100000 and up
Crank Arm
Mounting bolt
0017-00101-1849
nut
0017-00103-0334
A
lternator-Flywheel
Assembly
Mounting bolt
0017-00101-0986
Crankshaft
0K62-01222-0000
Square
Machine Key (2)
0K53-01122-0000
Alernator-flywheel
mounting bolt
and nut
bolt-0017-00101-1867
nut-0017-00103-0332
Machine Key
0K53-01183-0000
Retaining ring
0017-00100-0107
Poly-V pulley
mounting screw
and washer
0017-00101-1836
0017-00104-0465
Bearing-Insert
mounting screw
and nut
0017-00101-1866
0017-00103-0341

17
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
Cables S/N WZX100000 and up
Power Control Board
B084-92218-D002
Upper Console Board
A084-92219-A016
Lower
Console Board
B084-92222-B000
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
BROWN
ORANGE
GREY
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
BROWN
ORANGE
GREY
RED
BLUE
YELLOW
GREEN
WHITE
BLACK
Vce
GND
RED
WHITE
BLACK
P12
19 POS.
UPPER KEYPAD
GND
St4
P7
3POS.
MINI FIT JR. POLAR RECEIVER
P1
24POS. MICROFIT
P5
24POS. MICROFIT
WHITE
BLACK
BLACK
WHITE
4POS. MINI FIT JR.
P4
RT SIGNAL
GND
GND
LT SIGNAL
P9
RJ45
CSAFE
P10
RJ45
CARDIO
TH.
P11
10POS.
BACKGROUND
DEBUG
HOR.
NC
NC
RXD
TXD
Vcardio
CTS
GND
Vsysc
NC
NC
RXD
TXD
Vcardio
CTS
GND
Vsysc
DS
BERR
GND
BKPT
GND
FREEZE
RESET
Dsi
Vcc
Dsc P1
17POS.
LOWER KEYPAD
St5
St6
St4
St6
START
GND
GND
GND
IO
St2
St2
St3
St1
St3
St1
START
GND
MAGNET
REED SWITCH
N.C.
N.C.
COM
3 POS. MINI FIT
P3
GND
Vbat
RPM_REED
P2
12POS.MNL RPM_ALT
VoltR
VoltR
VoltR
Volt
Volt
GND
GND
GND
GND
FIELD
ORANGE
AC TAP
FIELD
EXC FIELD
RTN
GND
Valt
YELLOW
BLK/WHT
BLK
BLK
BLK
POWER RES.
2 x .75 OHM
240W
RED/BLK
RED/BLK
RED/BLK GREEN
GREEN
GREEN
6V
RED
BLK/PURPLE P1
13POS.KK-156
I6
I5
I4
I2
I1
I3 I3
IO
I2
I4
I5
St8
I6
St5
St6
I1
S98
S108
S118
S128
S138
S148
S158
LWR-CNSL
D08
D18
D28
D38
D48
D58
D68
D78
D88
D98
D108
D118
D128
D138
D148
D158
S9
S10
S11
S12
S13
S14
S15
D0
D1
D2
D3
D4
D5
D6
D7
D8
D9
D10
D11
D12
D13
D14
D15
S15
Main Cable
A
K62-00093-0000
Power Control Cable
AK62-00092-0000
Console HR
Cable
AK61-00052-0002
User Arm HR Cables
AK61-00051-0001
Lower Console Cable
AK63-00038-0000
Polar w/latch Conn.Cable
AK39-00063-0000
PolarPCB w/header Cable
A
K39-00064-0000

18
ARCTIC SILVER 95XEZ 95XEZ-0XXX-01
S/N WZX100000 and up
UNLABELED PARTS
DESCRIPTION PART NO.
GROMMET: PLASTI; #8 0017-00042-0754
RNG:BRE 1.250 5100-1250ST PP B 0017-00100-0178
8-18X12 PHL PAN AB ST BZ B 0017-00101-1242
4-40X 4 TRX PAN TT ST BZ B 0017-00101-1280
6-19X 6 PHL PAN PLT ST BZ B 0017-00101-1650
M 8X1.25-6g6GX 9 IN TRX FLT L CS ST BZ B 0017-00101-1791
M4.2X0.70-6g6GX 10 DIN PHL PAN AB ST ZB B 0017-00101-1846
M4.2X0.70-6g6GX 44 DIN PHL PAN AB ST ZB B 0017-00101-1854
WSH 1.2-1.75-060 FL-D ST ZN B 0017-00104-0418
TAPE: ADHESIVE B 0K39-01044-0000
COLLAR: SHAFT; 1-1/4 B 0K61-01259-0000
COVER: DEADSHAFT;BULLHORN:RT.C 0K62-01007-0001
COVER: DEADSHAFT;BULLHORN;LT.C 0K62-01008-0001
COVER: DEADSHAFT;FRNT;INSIDE D 0K62-01009-0000
COVER: DEADSHAFT;INSIDE; RT.D 0K62-01010-0000
COVER: DEADSHAFT; INSIDE; LT.D 0K62-01011-0000
COVER: DEADSHAFT; FRONT; OUT D 0K62-01012-0000
COVER: DEADSHAFT; REAR; OUT D 0K62-01013-0000
TRAY: ACCESSORY S/C-D 0K62-01022-0000
SHROUD: CONSOLE-SUPPORT; S/C-D 0K62-01023-0000
DOOR: CASE; BATTERY; STEALTH; HIPS; S/C-D 0K62-01026-0000
CAP: CONSOLE-SUPPORT; S/C-C 0K62-01030-0000
ADAPTER: BUG S/C-C 0K62-01034-0001
GRIP: BULLHORN; 4.63’’ S/C-B 0K62-01136-0000
GASKET: BULLHORN B 0K62-01199-0000
CBL-ASSY: COAX; 120’’ S/C-B AK32-00020-0002
CBL-ASSY: PWR EXT; 120’’ S/C-B AK32-00078-0001
HEADPHONE-JACK ASSY: PURCHASED; TR/CT C AK32-00133-0000
CBL-ASSY: HEADPHONE/C-SAFE; SHORT S/C-C AK32-00147-0000
MEDALLION-ASSY: PURCH;LF-BUG B AK58-00245-0000
BULLHORN-ASSY: MFG; LT. S/C-C AK62-00054-0001
HANDLEBAR-ASSY: PAINT;BULLHRN;RT;PUR.X/C-C AK62-00057-0001
HANDLEBAR-ASSY: PAINT;BULLHRN;LT; PUR.S/C-D AK62-00058-0001
ROCKER-ARM ASSY:MFG;LWR BRGS C AK62-00062-0001
HBAR-ASY:LFEPLSE;FSCT;RT;MFG D AK62-00086-0000
HBAR-ASY:LFEPLSE;FSCT;RT;MFG D AK62-00087-0000
CONS-SPRT W/INSRTS ASY: MFG. C AK62-00123-0000
CONS-CASE W/DECAL ASSY; PURCH D AK62-00142-0000
HDWR-BAG ASSY: MFG; 90/93/95/97Xi BM AK62-00152-0001
PWR-CBL W/BRDT ASSY: MFG; ER AK62-00210-0000
PEDAL-LEVER ASSY: MFG; LT. E AK62-00235-0000
PEDAL-LEVER ASSY: MFG; RT. R AK62-00236-0000
MANUAL: SERVICE; 93X-95Xi/95Xe M051-00K62-A149
INSTR; PRODUCT FEATURE NOTICE + M051-00K63-A102
PROG CONS PCB ASSY: MFG; 95XEZ BM +A084-92219-A020
BULLHORN-ASSY: MFG; RT. S/C-C +AK62-00053-0001
TIE-ROD/EXTENSION ASSY: MFG. C +AK62-00234-0000
NC CONS-ASSY MFG; 95EZ; ENG; S/C-C +AK62-00315-0001
KIT: SERV; MFG; ELECTRODEDS; LD; GRY; MFG.BM +GK62-00002-0005
KIT: SERV; MFG; BULLHORN MTG SCREWS BM +GK62-00002-0042