Life Fitness 91XW-0XXX-01 User manual

CROSS-TRAINER 91XW-0XXX-01
Customer Support Services
PARTS MANUALrev. 04 May 2007

2
91XW CROSS-TRAINER 91XW-0XXX-01
REFERENCES S/N XTG100000 and UP
OPERATION MANUAL M051-00K61-A093
SERVICE MANUAL M051-00K61-A097
ARCTIC SILVER TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
STEALTH GRAY TOUCH UP PAINT
(FOR ROCKER ARMS):
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
0017-00008-0199
0017-00008-0198
ACCESS PANEL ASSEMBLY
PANEL ASSEMBLY CONSISTS OF:
1) AK32-00020-0002
2) AK32-00078-0001
3) 0K61-01373-0000
4) 0017-00021-2846
5) 0017-00042-0754
AK61-00190-0000
COAX CABLE
POWER CABLE
ACCESS BRACKET
F-TYPE CONNECTOR
PLASTIC GROMMET
HARDWARE BAG AK61-00181-0000
The 91XW-0XXX-01 has both Telemetry and LifePulse
Sensors for Heart Rate.
NOTE: ADDING THE BOLT ON LCD SCREEN TO THE
91XW-0XXX-01 MAKES THE UNIT A 91XER-0XXX-01.

3
91X CROSS-TRAINER 91XW-0XXX-01
CONTENTS S/N XTG100000 and UP
Page
DRIVE BELTS AND ALTERNATOR.................................................................................4
CONSOLE SUPPORT ASSEMBLY..................................................................................5
CONSOLE ASSEMBLY ....................................................................................................6
ROLLER ASSEMBLY .......................................................................................................7
CRANKSHAFT ASSEMBLY.............................................................................................8
DRIVE LINKAGE ASSEMBLY..........................................................................................9
ANTI-LIFT BRACKET AND OUTER PEDAL COVERS....................................................10
BRACKETS AND FRAME ASSEMBLY ...........................................................................11
CLEVIS AND FRONT FRAME COVERS .........................................................................12
PEDAL LEVER ASSEMBLY.............................................................................................13
ROCKER ARM COVERS .................................................................................................14
ROCKER ARM ASSEMBLY .............................................................................................15
REAR DRIVE SHROUDS W/DECALS..............................................................................16
UPPER ARM / HEART RATE ASSEMBLY ......................................................................17
CABLES............................................................................................................................18

4
91XW CROSS-TRAINER 91XW-0XXX-01
DRIVE BELTS AND ALTERNATOR S/N XTG100000 and UP
Drive Belt
0K61-02701-0000
Intermediate Bracket
0K61-02400-0001
Alternator Pivot Bolt
0017-00101-0964
Alternator Strap
Bolt-2
0017-00101-0986
Flange Lock Nut
0017-00103-0188
Alternator Strap
w/Insert
0K61-02601-0000
Intermediate
Pulley Bolt
0017-00101-1651
Alternator Belt
0K53-01184-0000
Intermediate Pulley Assy
AK61-00061-0000
Lock Nut
0017-00103-0117
Alternator
0017-00009-0841
Alternator w/Flywheel
Assembly
AK61-00250-0001
Alternator Flywheel
0K61-02500-0001

5
91XW CROSS-TRAINER 91XW-0XXX-01
CONSOLE SUPPORT ASSEMBLY S/N XTG100000 and UP
Bolt-2
0017-00101-1645
Flat Washer-2
0017-00104-0192
Console Support
Assembly
AK61-00500-0015
Polar Cable
AK36-00021-0003
Mounting Screws (8)
(not shown for accessory
tray and console)
0017-00101-1744
Accessory Tray Kit
GK63-00002-0062
Main Cable
AK61-00136-0000
Console Cap
0K61-01283-0001
Bullhorn Grip 11.75” (2)
0K62-01136-0002

6
91XW CROSS-TRAINER 91XW-0XXX-01
CONSOLE ASSEMBLY S/N XTG100000 and UP
Console Board - Upper
A084-92219-A006
Console Case Assembly
AK63-00121-0001
Battery Door
0K63-01029-0001
Phillips Pan Screws(13)
0017-00101-1650
Upper Overlay
Lower Overlay
Console Assembly Overlay/Bezel/
Switch Assembly
AK61-00203-0001 Eng/Eng AK61-00183-0001
AK61-00203-0002 Eng/Met AK61-00183-0001
AK61-00203-0003 Ger/Met AK61-00183-0003
AK61-00203-0004 Spn/Met AK61-00183-0004
AK61-00203-0007 Frn/Met AK61-00183-0007
AK61-00203-0008 Itl/Met AK61-00183-0008
AK61-00203-0009 Dut/Met AK61-00183-0009
AK61-00203-00010 Por/Met AK61-00183-0010

7
91XW CROSS-TRAINER 91XW-0XXX-01
ROLLER ASSEMBLY S/N XTG100000 and UP
Crank Arm & Spindle assy.
AK61-00064-0001
Set Screw
1/4-20x5
0017-00101-033
3
Bolt
0017-00101-1606
Locking Nut
0017-00103-0025
Crank Cover
0K61-03100-0002
Square Key
0K53-01122-0000
A
llen-Head
Cap Screw
0017-00101-1645
Arm Extension
0K61-03004-0000
Shaft Collar
0K61-01260-0000
Roller Bearing Assembly
GK26-00002-0026
Set Screws
0017-00101-0314

8
91XW CROSS-TRAINER 91XW-0XXX-01
CRANKSHAFT ASSEMBLY – AK61-00157-0002 S/N XTG100000 and UP
1.00” Dia. Pillow Block (2)
0K53-01181-0000
Hex Bolts (4)
0017-00101-1551
Magnet-Standoff Assy.
A
K62-00186-0000
Crankshaft Plate
0K61-02302-0001
Locking Nut (4)
0017-00103-0019
Torx screw
0017-00101-1282
Flat Washer
0017-00104-0168
Crankshaft w/plate
0K61-01360-0002
Retaining Ring (2)
0017-00100-0152
Poly-V Crank Pulley
0K61-02409-0000

9
91XW CROSS-TRAINER 91XW-0XXX-01
DRIVE LINKAGE ASSEMBLY S/N XTG100000 and UP
Spherical Washer
0017-00009-1085
Spherical
End Sleeve
0K61-01066-0000
Control Link
Sleeve
0K61-01261-0000
Wave Washer
Spring
0017-00009-1084
Silver Bearing
Back Side
Black Bearing
Front Side
Flat Washer
0017-00104-0164
Flat Washer
0017-00104-0164
Locking Nut
0017-00103-0286
Control Link
w/Bearing Assembly
AK61-00073-0001

10
91XW CROSS-TRAINER 91XW-0XXX-01
ANTI LIFT BRACKET & OUTER PEDAL COVERS S/N XTG100000 and UP
Left Link Cover w/decal
AK61-00175-0002
Decal
0K61-01367-0000
Phillips Pan Screw
0017-00101-1646
Allen Head Bolt
0017-00101-1645
Roller Retainer Plate
0K61-04114-0000
Right Link Cover w/decal
AK61-00175-0001
Decal
0K61-01367-0000