Life Fitness Leg Press/Calf 8245102 User manual

Part # 6870101 Revision:01/24/001
8245102 LEG PRESS/CALF
ASSEMBLY INSTRUCTIONS

IMPORTANT NOTES
Please note:
Tools Required for Assembly
* Thank you for purchasing the LIFE FITNESS 8245 LEG PRESS/CALF. Please read these
instructions thoroughly and keep them for future reference. This product must be assembled
on a flat, level surface to assure its proper function.
2
NOTE: BOLT LENGTH IS MEASURED FROM THE UNDERSIDE OF THE HEAD OF THE BOLT.
BOLT LENGTH RULER:
* We recommend cleaning your product (pads and frame) on a regular basis, using warm soapy
water. Touch-up paint can be purchased from your LIFE FITNESS customer service repre-
sentative at [phone].
Bolt Length Ruler
0123456
1/2 1/2 1/2 1/2 1/2 1/2
BOLT LENGTH
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
2. Do not allow minors or children to play on or around this equipment.
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
3. Exercise with care to avoid injury.
4. If unsure of proper use of equipment, call your local LIFE FITNESS STRENGTH distribu-
tor or call the LIFE FITNESS STRENGTH customer service department at [phone].
* 3/4” wrench, 9/16” wrench
* Ratchet with 3/4” and 9/16” sockets
* 5/32”, 7/32” Allen wrenches
* Adjustable wrench
* Tape measure
5. Consult your physician before beginning any exercise program.

3
PARTS LIST
PART#
6802903
6804803
6803802
6780703
6801703
6804102
6803503
6781303
6802002
6803203
6791102
6805101
6523401
6807401
3116101
6284501
6714601
3203501
6808901
6692601
3108002
6809601
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
QTY
1
1
1
1
1
1
1
1
1
1
1
2
2
1
5
1
1
2
2
1
3
2
KEY
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
PART#
6214401
6412001
6757701
3103302
6382301
6480301
6214501
3202401
3102901
3102933
3102922
3102904
3102915
3102501
3102802
3102910
3102917
3102502
3102801
6703801
6198501
DESCRIPTION
WEIGHTSTACKPIN
SPRINGPINASSEMBLY
CABLERETAININGCLIP
13/16”SHAFT COLLAR
WEIGHTPLATE BUSHING(QTY10)
3/8”FLANGE SPACER
WEIGHTPLATE
3/8X 1” BTNHEADCAP SCREW
3/8X 1-1/4" BOLT
3/8X 2” BOLT
3/8X2-3/4”BOLT
3/8X 3” BOLT
3/8X3-1/4”BOLT
3/8”WASHER
3/8”LOCKNUT
1/2X 3” BOLT
1/2X 4” BOLT
1/2”WASHER
1/2”LOCKNUT
WEIGHTSTACK LABEL (lbs.)
WEIGHTSTACKLABELS(1-25)
QTY
1
1
1
2
4
2
20
5
1
7
1
4
4
13
13
8
16
24
20
1
1
DESCRIPTION
TOWER
FRAME
FOOTPLATE
LOWERCROSSSUPPORT
UPPERCROSSSUPPORT
PIVOTFRAME
PIVOTARM
TOWERBRACE
SEATADJUST
HANDLE
SHROUD
PAD
72-3/8”GUIDEROD
CABLE
4-1/2”PULLEY
20HOLESELECTORSHAFT
HEADPLATE
PILLOWBLOCK
2-1/2X9-1/2”NON-SKID STRIP
3X2”END CAP
2-1/2”RUBBERBUMPER
1-3/4”SLEEVE

STEP 1:
FIGURE 1
• LOOSELYassembleLOWERCROSSSUPPORT(4)totheTOWER(1)usingtwo1/2X4”BOLTS(39), two 1/2”WASHERS(40) and one
1/2”LOCK NUT (41). SeeFIGURE 1.
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
41
39 1/2 X 4”
1
4
40

STEP 2:
FIGURE 2
• LOOSELYassembletheFRAME(2) to theLOWERCROSSSUPPORT (4) using two1/2X4” BOLTS (39), two1/2”WASHERS(40)and
two1/2”LOCK NUTS (41). SeeFIGURE 2.
• LOOSELYassemble the PIVOT FRAME (6) to the FRAME (2) using four 1/2 X 3” BOLTS(38), four 1/2” WASHERS (40)and four
1/2”LOCK NUTS (41). SeeFIGURE 2.
5
1/2X3” 38
38 1/2X 3”
41
4
40
2
40
41
6
41 40
1/2X4” 39

STEP 3:
FIGURE 3
6
• LOOSELYassemble the PIVOT FRAME (6) tothe TOWER (1) using four 1/2 X4” BOLTS (39), four 1/2”WASHERS (40) and three
1/2”LOCK NUTS (41) as shownin FIGURE 3.
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• SECURELYTIGHTENTHEFRAMECONNECTIONSINTHEFOLLOWINGORDER:
1.LOWERCROSS SUPPORT(4) tothe TOWER(1) andFRAME (2).
2.PIVOTFRAME (6) tothe TOWER (1)and FRAME(2).
3.UPPERCROSS SUPPORT (5)to theTOWER (1) and PIVOT FRAME(6).
• LOOSELYassemblethe UPPER CROSSSUPPORT (5) tothe PIVOT FRAME(6) using two1/2X 4” BOLTS (39),two 1/2”WASHERS
(40), and one 1/2” LOCK NUT (41) whileLOOSELYassemblingtheUPPERCROSSSUPPORT(5)totheTOWER(1)using two 1/2 X3”
BOLTS (38), two 1/2”WASHERS (40), and one 1/2” LOCK NUT (41) as shown in FIGURE 3.as shown in FIGURE 3.
5 41
41
40
41
1/2X3” 38
1/2X4” 39
1/2X4” 39
39 1/2 X 4”
41
1
6
40
40
40
2
4

7
STEP4:
• Slidetwo 1-3/4” VINYL SLEEVES (22) over theshafts onthe PIVOTARM (7) as shown in FIGURE 4.
• Slide one RUBBER BUMPER (21) over the short round tube on the PIVOT FRAME (6) as shown in FIGURE 4.
35 3/8 X3-1/4”
36
18
37
• Slide two PILLOW BLOCKS (18) over the shaft on the PIVOT ARM (7) andSECURELYassemble the two PILLOW BLOCKS (18) to
the UPPER CROSS SUPPORT (5) using four 3/8 X 3-1/4”BOLTS (35), four 3/8” WASHERS (36), and four 3/8” LOCK NUTS (37) as
shownin FIGURE 4.
• Center PIVOT ARM (7) and securely tighten set screws on the PILLOW BLOCKS (18). See FIGURE 4.
SHAFT
5
7
6
21
22
FIGURE 4

8
FIGURE 5
STEP5:
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• SECURELYassemble the FOOTPLATE (3) to the PIVOT ARM (7) using four 1/2 X 4”BOLTS (39), four1/2” WASHERS (40),andfour
1/2”LOCK NUTS(41) asshown inFIGURE 5.
1/2X4” 39
41
3
7
40

STEP 6:
9
• SECURELYassemble theHANDLE (10) tothe FRAME (2) using two1/2 X 3”BOLTS (38),two 1/2” WASHERS (40), and two 1/2”
LOCKNUTS (41) asshown in FIGURE6.
• Apply two 2-1/2 X 9-1/2” NON-SKID STRIPS (19) a foot stance apart on the PIVOT FRAME (6) as shown in FIGURE 6.
FIGURE 6
1/2X3” 38
41
40
2
10
6
19

• SECURELYassemble one PAD (12) to the FRAME (2) using two 3/8 X 3” BOLTS (34) and two 3/8” WASHERS (36) as shown in
FIGURE7.
10
0123456
1/2 1/2 1/2 1/2 1/2 1/2
FIGURE 7
STEP7:
3/8X3” 34
36 2
12