Life Fitness Club Series User manual

1CLASS - S
PART # 7115401 Revision: 07/18/01 REV. B
CLUB SERIES
CABLE CROSS OVER
ASSEMBLY INSTRUCTIONS

PARTS LIST
KE
Y
PART
#
DESCRIPTION QT
Y
KE
Y
PART
#
DESCRIPTION QT
Y
1 70837xx TOWER 2 11 3102903 3/8 X 2-1/2” BOLT 6
1A 7111401 CABLE 2 12 3102922 3/8 X 2-3/4” BOLT 8
1B 6692601 END CAP 3 X 2 6 13 3102904 3/8 X 3” BOLT 4
1C 6714901 GUIDE ROD BUSHING 4 14 3102905 3/8 X 3-3/4” BOLT 2
1D 3222801 4.5 PULLEY 3 15 3102807 3/8” LOW HEIGHT LOCK NUT 28
1E 6866601 CAP, RH-20 BLK 4 16 3102514 3/8” SAE WASHER 44
1F 6102903 3/8-16 X 2.5 BOLT 3 17 6866701 3/8” RH WASHER 52
1G 6866701 3/8 WASHER FLAT 4 18 6866601 BLACK RH CAP 12
1H 6480301 3/8 SPACER 6 19 6480301 3/8” FLANGE SPACER 8
1I 6827001 CABLE CLIP 1 20 3103801 SNAP LINK 2
1J 3102807 3/8 NYLOCK NUT 3 21 6714901 GUIDE ROD BUSHING 4
1K 6793001 PRODUCT WARNING LABEL 1 22 7016901 SEWN HANDLE 2
2 7086101 FRONT UPRIGHT 2 23 6827001 CABLE CLIP 2
3 71032xx ASSY TOP CROSS SUPPORT 1 24 3222801 4-1/2” PULLEY 12
3A 3103106 RUBBER GRIPS 2 25 3108001 WEIGHT STACK CUSHION 4
3B 7111301 LF LABEL 1 26 3222001 1” SHAFT COLLAR 4
4 71031xx ASSY REAR CROSS SUPPORT 1 27 6926801 GUIDE ROD 4
4A 7110801 LF LABEL 1 28 7115501 PLACARD LABEL 2
5 70857xx GUIDE ROD SUPPORT 2 29 7115601 LANGUAGE PLACARD LABEL 2
67104802 LEFT SWIVEL PULLEY ASSY 1 30 6887202 10 LB. WEIGHT PLATE 30
6A 7103602 SWIVEL WLDMT BLK 2 31 6888402 15 LB. WEIGHT PLATE (OPT) 20
77103802 RIGHT SWIVEL PULLEY ASSY 132 6971601 WGT STACK LABEL 2
7A 6590901 INSERT 4 33 6866602 WHITE RH CAP 40
7B 7115201 SPRING PIN 2 OR 6866603 PLATINUM RH CAP 40
8 7104002 HEAD PLATE 2 34 6925102 ASSY REAR SHROUD BLK 2
9 3102924 3/8 X 1-3/4” BOLT 4 35 6921207 FRONT SHROUD PLAT 2
10 3102933 3/8 X 2" BOLT 4 36 6862102 FRONT SIDE SHROUDS BLK 4
*OPTION* 6914607 FULL FRONT SHROUD PLAT 78" 2
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:
xxxxx12 Denotes Black
xxxxx13 Denotes Hunter Green
xxxxx14 Denotes Regimental Blue
xxxxx15 Denotes Adobe

4
STEP 1
FIGURE 1
• Pull back SPRING PIN on the LEFT and RIGHT SWIVEL PULLEYS (6 &7) and CAREFULLY slide them over the FRONT UPRIGHTS (2) as shown in FIGURE 1.
6 7
2 2
SPRING PIN SPRING PIN
6A
6A
7A
7B

(3X)
(3X)
(4X)
(3X)
(2X)
(6X)
(4X)
(3X)
1C
1
1E
1G
1I
1J
1D
1H
1B
1F
A
90%%d
CABLE ROUTING
1A
DIAGRAM
1"
DETAIL A
SCALE 1 : 4
1K

5
STEP 2
FIGURE 2
• SECURELY assemble the LEFT FRONT UPRIGHT (2) to the top and the bottom of the TOWER (1) using six RH CAPS (33), one 3/8 X 2-1/2” BOLT (11), two 3/8 X 2-3/4”
BOLTS (12), six 3/8” SAE WASHERS (16), six 3/8” RH WASHERS (17) and three 3/8” LOW HEIGHT LOCK NUTS (15) as shown in FIGURE 2.
0
123456
1/2 1/2 1/2 1/2 1/2 1/2
• REPEAT the above step to assemble the RIGHT FRONT UPRIGHT (2) to the TOWER (1)
3/8 X 2-3/4” 12
1
2 LEFT FRONT
UPRIGHT
33
16
15
2 RIGHT FRONT
UPRIGHT
1
3/8 X 2-1/2” 11
33
1716
15
17
• NOTE: Insert one 4-1/2” PULLEY (24) into the bottom slot of both TOWERS (1) as shown. These pulleys will be assembled after the cable is routed.
24
1A
1A

6
STEP 3:
FIGURE 3
• SECURELY assemble the REAR CROSS SUPPORT (4) to the bottom of the LEFT and RIGHT TOWERS (1) using eight RH CAPS (33), four 3/8 X 2-3/4” BOLTS (12),
eight 3/8” SAE WASHERS (16), eight 3/8” RH WASHERS (17) and four 3/8” LOW HEIGHT LOCK NUTS (15) as shown in FIGURE 3.
LEFT TOWER 1
RIGHT TOWER 1
1/2 X 2-3/4” 1216
17
15
4
33
4A
1A

7
STEP 4:
FIGURE 4
• SECURELY assemble the TOP CROSS SUPPORT (3) to the the top of the LEFT and RIGHTTOWERS (1) using four RH CAPS (33), two 3/8 X 3-3/4” BOLTS (14), four 3/8”
SAE WASHERS (16), four 3/8” RH WASHERS (17) and two 3/8” LOW HEIGHT LOCK NUTS (15) as shown in FIGURE 4.
0
123456
1/2 1/2 1/2 1/2 1/2 1/2
14 3/8 X 3-3/4”
15
17
16
33
3
LEFT TOWER 1
RIGHT TOWER 1
3A
1A
3B
1A

8
STEP 5:
FIGURE 5
• Route the threaded end of CABLE through the GUIDE ROD SUPPORT (5) and through the LEFT TOWER (1) as shown in FIGURE 5.
• SECURELY assemble one 4-1/2” PULLEY (24) to the TOWER (1) using one 3/8 X 2-1/2” BOLT (11), two 3/8” FLANGE SPACERS (19), and one 3/8” LOW HEIGHT LOCK
NUT (15) as shown in FIGURE 5.
• Repeat these steps to assemble the 4-1/2” PULLEY (24) and the GUIDE ROD SUPPORT (5) to the RIGHT TOWER (1). (NOTE: The GUIDE ROD SUPPORT (5) is
assembled to the RIGHT TOWER (1) in the opposing direction of the LEFT TOWER (1). See FIGURE 5.)
LEFT TOWER 1
RIGHT TOWER 1
CABLE
5
24
15
19
3/8 X 2-1/2” 11

9
STEP 6:
FIGURE 6
• Route the threaded end of CABLE over one 4-1/2” PULLEY (24) and SECURELY assemble the 4-1/2” PULLEY (24) to the LEFT TOWER (1) using two RH CAPS (33), one
3/8 X 2” BOLT (10), two 3/8” SAE WASHERS (16), two 3/8” RH WASHERS (17) and one 3/8” LOW HEIGHT LOCK NUT (15) as shown in FIGURE 6.
• Repeat this step to assemble one 4-1/2” PULLEY (24) to the RIGHT TOWER (1).
0
123456
1/2 1/2 1/2 1/2 1/2 1/2
LEFT TOWER 1
RIGHT TOWER 1
CABLE
24 15
16
3/8 X 2” 10
17
33

10
STEP 7:
FIGURE 7
• Route the threaded end of CABLE through the LEFT TOWER (1) as shown, then over one 4-1/2” PULLEY (24) and SECURELY assemble the 4-1/2” PULLEY (24) to the
LEFT TOWER (1) using two RH CAPS (33), one 3/8 X 2” BOLT (10), two 3/8” SAE WASHERS (16), two 3/8” RH WASHERS (17) and one 3/8” LOW HEIGHT LOCK NUT
(15) as shown in FIGURE 7.
• Repeat this step to assemble one 4-1/2” PULLEY (24) to the RIGHT TOWER (1).
CABLE
24
15
16
3/8 X 2” 10
17
33
LEFT TOWER 1
RIGHT TOWER 1
1A
1A