Life Fitness Club Series User manual

CLUB SERIES
HORIZONTAL CALF
Part # 7138101
Rev B. Revision:8/30/011
ASSEMBLY INSTRUCTIONS

PARTS LIST
KE
Y
PART
#
DESCRIPTION QTY KE
Y
PART
#
DESCRIPTION QTY
1 70622xx TOWER 1 20 3108408 3/8 X 3-1/4” FLAT HEAD BOLT 4
1A 7071301 CABLE 1 21 3102807 3/8” LOW HEIGHT LOCK NUT 33
1B 6714901 GUIDE ROD BUSHING 2 22 3102514 3/8” SAE WASHER 44
1C 3102514 3/8 FLAT WASHER 2 23 6866701 3/8” RH WASHER 56
1D 3102933 3/8-16 X 2 BOLT 1 24 3114502 3/8” LOCK WASHER 2
1E 6866701 3/8 RH WASHER 4 25 3203501 PILLOW BLOCK 2
1F 6866601 CAP RH-20 BLK 4 26 6913801 WEIGHT STACK SELECTOR PIN 1
1G 6692601 END CAP 3 X 2 3 27 3108001 WEIGHT STACK CUSHION 2
1H 6102807 3/8-16 NYLOCK NUT LOW HT 3 28 6866602 WHITE RH CAP 56
1I 6480301 3/8 SPACER 4 OR 6866603 PLATINUM RH CAP 56
1J 3102903 3/8-16 X 2.5 BOLT 2 29 3222001 1” SHAFT COLLAR 2
1K 3222801 4.5" PULLEY 3 30 3116001 RUBBER BUMPER 2
2 70654xx BASE FRAME 1 31 6714901 GUIDE ROD BUSHING 2
3 70702xx ASSY HANDLES 1 32 6912801 ACCORDION SLEEVE 2
3A 3103109 RUBBER GRIP 2 33 7053801 PLACARD LABEL 1
3B 6405201 2 SQ END CAP 1 34 7058501 LANGUAGE PLACARD LABEL 1
4 68839xx GUIDE ROD SUPPORT 1 35 6926901 GUIDE ROD 2
5 70708xx ASSY BACK PIVOT 1 36 6887202 10 LB. WEIGHT PLATE (STD) 20
6 70709xx ASSY REAR FRAME 1 37 6888402 15 LB. WEIGHT PLATE (OPT) 10
7 70710xx ASSY TOWER SUPPORT 1 38 6957001 WEIGHT STACK LABEL 1
8 70711xx ASSY UPPER FOOT 1 39 3222801 4-1/2” PULLEY 2
9 70712xx ASSY LOWER FOOT 1 40 69132xx BACK PAD 1
10 70714xx ASSY 3” X 2” TUBE 1 41 69131xx SEAT PAD 1
11 7070101 FOOT BOARD 4 42 3230701 STARLOCK WASHER 4
12 6923602 HEAD PLATE BLK 2 43 6861902 TOP COVER SHROUD 1
13 3102924 3/8 X 1-3/4” BOLT 3 44 6862102 FRONT SIDE SHROUD 2
14 3102903 3/8 X 2-1/2” BOLT 2 45 6862007 FRONT PLATINUM SHROUD 1
15 3102922 3/8 X 2-3/4” BOLT 12 46 6925302 FULL REAR SHROUD BLACK 1
16 3102905 3/8 X 3-3/4” BOLT 6 *OPTION 6921502 ASSY FULL FRONT SHROUD BLK 1
17 3202404 3/8 X 3” BUTTON HEAD BOLT 4
18 3202406 3/8 X 1-1/4” BUTTON HEAD BOLT 2
19 3108410 3/8 X 3-1/2” FLAT HEAD BOLT 4
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:
#02ROYAL BLUE
#03SLATE
#04CRANBERRY
#05NORTHWOODS
#06 SPACE BLUE
#07AMERICAN BEAUTY RED
#08SUEDE
#12 BLACK
#13HUNTER GREEN
#14 REGIMENTAL BLUE
#15GINGERSNAP
#16CONCORD
#17URQUOISE
#18 RASPBERRY
#19CROCUS

1
(3X)
(3X) (4X)
(4X)
(2X)
(4X)
(2X) (2X)
(3X) 1A
1B
1C
1E
1F
1G 1H
1I
1J
1K

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
1
6
• LOOSELY assemble the REAR FRAME (6) to the TOWER (1) using four RH CAPS (28), two 3/8 X 3-3/4” BOLTS (16), four
3/8” SAE WASHERS (22), four 3/8” RH WASHERS (23) and two 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE
1.
16 3/8 X 3-3/4”
21
23
22
28
1A

• LOOSELY assemble the BASE FRAME (2) to the REAR FRAME (6) using four RH CAPS (28), two 3/8 X 3-3/4” BOLTS (16),
four 3/8” SAE WASHERS (22), four 3/8” RH WASHERS (23), and two 3/8” LOW HEIGHT LOCK NUTS (21) as shown in
FIGURE 2.
STEP 2:
FIGURE 2
5
21
16 3/8 X 3-3/4”
2 23
22
28
6
1
1A

6
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 3:
FIGURE 3
• LOOSELY assemble the UPPER FOOT (8) to the BASE FRAME (2) using eight RH CAPS (28), two 3/8 X 2-3/4” BOLTS
(15), two 3/8 X 3-3/4” BOLTS (16). eight 3/8” SAE WASHERS (22), eight 3/8” RH WASHERS (23) and four 3/8” LOW
HEIGHT LOCK NUTS (21) as shown in FIGURE 3.
28
23
22
8
2
3/8 X 2-3/4” 15
3/8 X 3-3/4” 16
21
1A

7
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 4:
FIGURE 4
11
2
9
22 23
21
1
28
15 3/8 X 2-3/4”
20 3/8 X 3-1/4”
FLAT HEAD
• LOOSELY assemble the LOWER FOOT (9) to the BASE (2) using four RH CAPS (28), two 3/8 X 3-1/2” FLAT HEAD BOLTS
(19), two 3/8 X 3-1/4” FLAT HEAD BOLTS (20), two FOOTBOARDS (11), four 3/8” RH WASHERS (23), four 3/8” SAE
WASHERS (22) and four 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE 4.
• LOOSELY assemble the LOWER FOOT (9) to the TOWER (1) using four RH CAPS (28), two 3/8 X 2-3/4” BOLTS (15), four 3/
8” SAE WASHERS (22), four 3/8” RH WASHERS (23) and two 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE 4.
19 3/8 X 3-1/2”
FLAT HEAD
1A

8
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 5:
FIGURE 5
10
8
28
11
• SECURELY assemble the 3” X 2” TUBE (10) to the UPPER FOOT (8) using four RH CAPS (28), two 3/8 X 3-1/4” FLAT HEAD
BOLTS (20), two 3/8 X 3-1/2” FLAT HEAD BOLTS (19), two FOOTBOARDS (11), four 3/8” RHWASHERS (23), four 3/8” SAE
WASHERS (22) and four 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE 5.
21 23
19 3/8 X 3-1/2”
FLAT HEAD
3/8 X 20
3-1/4”
FLATHEAD
20 3/8 X 3-1/4”
FLAT HEAD
22
1A

9
• Slide two ACCORDION SLEEVES (32) and two PILLOW BLOCKS (25) over the BACK PIVOT (5) as shown in FIGURE 6.
STEP 6:
FIGURE 6
25
5
42
17 3/8 X 3”
BUTTON HEAD
• Assemble four 3/8 X 3” BUTTON HEAD CAP SCREWS (17) and four STARLOCK WASHERS (42) to the the PILLOW
BLOCKS (25) as shown in FIGURE 6.

• SECURELY assemble the BACK PIVOT (5) to the REAR FRAME (6) using four previously inserted 3/8 X 3” BUTTON HEAD
CAP SCREWS (17), four RH WASHERS (23), four 3/8” SAE WASHERS (22), four 3/8” LOW HEIGHT LOCK NUTS (21) and
four RH CAPS (28) as shown in FIGURE 7.
STEP 7:
FIGURE 7
TIGHTEN!
SET SCREWS
• IMPORTANT! When BACK PIVOT (5) is centered and level in the PILLOW BLOCKS (25), tighten the PILLOW BLOCK set
screws.
17 3/8 X 3” BUTTON HEAD
6
28
22
23 21
10
25
5
1A

11
STEP 8:
FIGURE 8
• SECURELY assemble the HANDLES (3) to the BACK PIVOT (5) using four RH CAPS (28), two 3/8 X 2-3/4” BOLTS (15),
four 3/8” SAE WASHERS (22), four 3/8” RH WASHERS (23) and two 3/8” LOW HEIGHT LOCK NUTS (21) as shown in
FIGURE 8. (NOTE: Before tightening bolts, push HANDLES (3) down until the bolts are at the top of the slots in
plate.)
• Assemble one RUBBER BUMPER (30) to the BASE FRAME (2) where the HANDLES (3) contacts the BASE FRAME (2).
2
30
3/8 X 2-3/4” 15
28
3
5
22
21
23

12
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 9:
FIGURE 9
• SECURELY assemble the TOWER SUPPORT (7) to the TOWER (1) and the REAR FRAME (6) using eight RH CAPS (28), four
3/8 X 2-3/4” BOLTS (15), eight 3/8” SAE WASHERS (22), eight 3/8” RH WASHERS (23) and four 3/8” LOW HEIGHT LOCK
NUTS (21) as shown in FIGURE 9.
3/8 X 2-3/4” 15
2322
6
1
21
30
7
5
28
• Assemble one RUBBER BUMPER (30) to the TOWER SUPPORT (7) where the BACK PIVOT (6) contacts theTOWER SUPPORT
(7) as shown in FIGURE 9..
•Securely tighten all loose frame connections made to this point.
1A
3B 3A

STEP 10:
FIGURE 10
• SECURELYassemble the BACK PAD (40) to the BACK PIVOT (5) using two 3/8 X 1-1/4” BUTTON HEAD BOLTS (18) and two
3/8” LOCK WASHERS (24) as shown in FIGURE 10.
13
5
3/8 X 1-1/4” 18
BUTTONHEAD
40
24
STEP 11:
FIGURE 11
• SECURELY assemble the SEAT PAD (41) to the HANDLES (3) using two RH CAPS (28), two 3/8 X 2-3/4” BOLTS (15) and two
3/8” RH WASHERS (23) as shown in FIGURE 11.
3/8 X 2-3/4” 15
28
23
3
41
1A

STEP 13:
• Insert the two GUIDE RODS (35) (found in SHROUD KIT box) into the base of the TOWER (1) as shown in FIGURE 13. Lubricate
the GUIDE RODS (35) with a slicon or teflon spray that is available at most hardware stores.
• Slide two WEIGHT STACK CUSHIONS (27) down over the GUIDE RODS (35). See FIGURE 13.
• Using EXTREME CARE slide twenty 10 LB. WEIGHT PLATES (36) over the GUIDE RODS (35) as shown in FIGURE 13.(NOTE:
If HEAVY WEIGHT OPTION is being used, slide ten 15LB. WEIGHT PLATES (37) and ten 10 LB. WEIGHT PLATES
(36) over the GUIDE RODS (35)
• Carefully Slide the HEAD PLATE (12) down over the GUIDE RODS (35) onto the weight stack as shown in FIGURE 13.
• Slide one WEIGHT STACK SELECTOR PIN (26) over the shaft on the HEAD PLATE (12) as shown in FIGURE 13.
FIGURE 10
14
• Slide two GUIDE ROD BUSHINGS (31) over each GUIDE ROD (35).
• Slide two 1” SHAFT COLLARS (29) over each GUIDE ROD (35) as shown in FIGURE 13.
• Place the GUIDE ROD SUPPORT (4) over the GUIDE RODS (35) as shown in FIGURE 13.
27
36
35
12 26
29
31
4
1
36
HEAVYWEIGHT OPTION
37
1A

15
• Screw the threaded end of the CABLE half way into the end of the shaft on the HEAD PLATE (12) and tighten jam nut securely.
See FIGURE 13.
STEP13:
FIGURE 13
• Insert the WEIGHT STACK PIN (26) into the WEIGHT STACK as shown in FIGURE 13.
• SECURELY assemble the GUIDE ROD SUPPORT (4) to the TOWER (1) using four RH CAPS (28), two 3/8 X 2-1/2” BOLTS
(14), four 3/8” RH WASHERS (23) and two 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE 13. (NOTE: Be sure
to route cable through the hole of the GUIDE ROD SUPPORT (8) before tightening.)
• Slide GUIDE ROD BUSHINGS (31) into the tubes on the GUIDE ROD SUPPORT (4), slide 1” SHAFT COLLARS (29) under-
neath the GUIDE ROD BUSHINGS (31) and SECURELY tighten the set screws.
TIGHTEN!
23
28
21
14 3/8 X 2-1/2”
4
31
29
1
26
36
12
1A

16
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP14:
FIGURE 14
• Peel the backing off the WEIGHT STACK LABELS (38), line up sheet to the right of the selector opening and apply labels to
the WEIGHT PLATES (36 or 37), starting with the HEAD PLATE (12) as shown in FIGURE 14.
38
36
12
• The WEIGHT STACK LABEL sheet (38) includes labels for both lbs. and kgs. for both the standard and optional weight stacks.

17
STEP15:
FIGURE 15
• SECURELYassemble the 4-1/2” PULLEY (39) to the vertical pulley bracket on the BACK PIVOT(5) using two RH CAPS (28), one
3/8 X 1-3/4” BOLTS (13), two 3/8” RH WASHERS (23), and one 3/8” LOW HEIGHT LOCK NUT (21).as shown in FIGURE 15.
STEP16:
FIGURE 16
• Carefully route the CABLE around the pulley as shown. Make sure the CABLE is in the groove of the pulley.
3/8 X 1-3/4” 13
39
21
23
28
• SECURELY assemble the 4-1/2” PULLEY (39) to the vertical pulley bracket on the TOWER (1) using two RH CAPS (28), one
3/8 X 1-3/4” BOLTS (13), two 3/8” RH WASHERS (23), and one 3/8” LOW HEIGHT LOCK NUT (21).as shown in FIGURE
16.
• Carefully route the CABLE around the pulley as shown. Make sure the CABLE is in the groove of the pulley.
CABLE
1
5
3/8 X 1-3/4” 13
39
21 23
28
CABLE

18
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP17:
5
• SECURELY assemble the swivel end of the CABLE to the BACK PIVOT (5) using one 3/8 X 1-3/4” BOLT (13), two RH CAPS
(28), two 3/8” RH WASHERS (23) and one 3/8” LOW HEIGHT LOCK NUT (21). (NOTE: SECURELY tighten, then back
nut off 1/4 turn) (NOTE: If CABLE is too short, loosen bolts on HANDLES and slide HANDLES up. Securely tighten.)
• REFER TO SHROUD KIT ASSEMBLY INSTRUCTIONS.
3/8 X 1-3/4” 13
5
21 23
28
CABLE
FIGURE 17
CABLE
DIAGRAM
SEE NOTE
1A

19
FIGURE 18
• Assemble the PLACARD LABEL (33) or the FOREIGN LANGUAGE PLACARD LABEL (34) to the FRONT SHROUD as shown
in FIGURE 18.
STEP18:
33
FRONT
SHROUD
34
45
44
43
46