Life Fitness Club Series User manual

CLUB SERIES
HORIZONTAL CALF
Part # 7138101
Rev B. Revision:8/30/011
ASSEMBLY INSTRUCTIONS

PARTS LIST
KE
Y
PART
#
DESCRIPTION QTY KE
Y
PART
#
DESCRIPTION QTY
1 70622xx TOWER 1 20 3108408 3/8 X 3-1/4” FLAT HEAD BOLT 4
1A 7071301 CABLE 1 21 3102807 3/8” LOW HEIGHT LOCK NUT 33
1B 6714901 GUIDE ROD BUSHING 2 22 3102514 3/8” SAE WASHER 44
1C 3102514 3/8 FLAT WASHER 2 23 6866701 3/8” RH WASHER 56
1D 3102933 3/8-16 X 2 BOLT 1 24 3114502 3/8” LOCK WASHER 2
1E 6866701 3/8 RH WASHER 4 25 3203501 PILLOW BLOCK 2
1F 6866601 CAP RH-20 BLK 4 26 6913801 WEIGHT STACK SELECTOR PIN 1
1G 6692601 END CAP 3 X 2 3 27 3108001 WEIGHT STACK CUSHION 2
1H 6102807 3/8-16 NYLOCK NUT LOW HT 3 28 6866602 WHITE RH CAP 56
1I 6480301 3/8 SPACER 4 OR 6866603 PLATINUM RH CAP 56
1J 3102903 3/8-16 X 2.5 BOLT 2 29 3222001 1” SHAFT COLLAR 2
1K 3222801 4.5" PULLEY 3 30 3116001 RUBBER BUMPER 2
2 70654xx BASE FRAME 1 31 6714901 GUIDE ROD BUSHING 2
3 70702xx ASSY HANDLES 1 32 6912801 ACCORDION SLEEVE 2
3A 3103109 RUBBER GRIP 2 33 7053801 PLACARD LABEL 1
3B 6405201 2 SQ END CAP 1 34 7058501 LANGUAGE PLACARD LABEL 1
4 68839xx GUIDE ROD SUPPORT 1 35 6926901 GUIDE ROD 2
5 70708xx ASSY BACK PIVOT 1 36 6887202 10 LB. WEIGHT PLATE (STD) 20
6 70709xx ASSY REAR FRAME 1 37 6888402 15 LB. WEIGHT PLATE (OPT) 10
7 70710xx ASSY TOWER SUPPORT 1 38 6957001 WEIGHT STACK LABEL 1
8 70711xx ASSY UPPER FOOT 1 39 3222801 4-1/2” PULLEY 2
9 70712xx ASSY LOWER FOOT 1 40 69132xx BACK PAD 1
10 70714xx ASSY 3” X 2” TUBE 1 41 69131xx SEAT PAD 1
11 7070101 FOOT BOARD 4 42 3230701 STARLOCK WASHER 4
12 6923602 HEAD PLATE BLK 2 43 6861902 TOP COVER SHROUD 1
13 3102924 3/8 X 1-3/4” BOLT 3 44 6862102 FRONT SIDE SHROUD 2
14 3102903 3/8 X 2-1/2” BOLT 2 45 6862007 FRONT PLATINUM SHROUD 1
15 3102922 3/8 X 2-3/4” BOLT 12 46 6925302 FULL REAR SHROUD BLACK 1
16 3102905 3/8 X 3-3/4” BOLT 6 *OPTION 6921502 ASSY FULL FRONT SHROUD BLK 1
17 3202404 3/8 X 3” BUTTON HEAD BOLT 4
18 3202406 3/8 X 1-1/4” BUTTON HEAD BOLT 2
19 3108410 3/8 X 3-1/2” FLAT HEAD BOLT 4
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:
#02ROYAL BLUE
#03SLATE
#04CRANBERRY
#05NORTHWOODS
#06 SPACE BLUE
#07AMERICAN BEAUTY RED
#08SUEDE
#12 BLACK
#13HUNTER GREEN
#14 REGIMENTAL BLUE
#15GINGERSNAP
#16CONCORD
#17URQUOISE
#18 RASPBERRY
#19CROCUS

1
(3X)
(3X) (4X)
(4X)
(2X)
(4X)
(2X) (2X)
(3X) 1A
1B
1C
1E
1F
1G 1H
1I
1J
1K

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
1
6
• LOOSELY assemble the REAR FRAME (6) to the TOWER (1) using four RH CAPS (28), two 3/8 X 3-3/4” BOLTS (16), four
3/8” SAE WASHERS (22), four 3/8” RH WASHERS (23) and two 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE
1.
16 3/8 X 3-3/4”
21
23
22
28
1A

• LOOSELY assemble the BASE FRAME (2) to the REAR FRAME (6) using four RH CAPS (28), two 3/8 X 3-3/4” BOLTS (16),
four 3/8” SAE WASHERS (22), four 3/8” RH WASHERS (23), and two 3/8” LOW HEIGHT LOCK NUTS (21) as shown in
FIGURE 2.
STEP 2:
FIGURE 2
5
21
16 3/8 X 3-3/4”
2 23
22
28
6
1
1A

6
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 3:
FIGURE 3
• LOOSELY assemble the UPPER FOOT (8) to the BASE FRAME (2) using eight RH CAPS (28), two 3/8 X 2-3/4” BOLTS
(15), two 3/8 X 3-3/4” BOLTS (16). eight 3/8” SAE WASHERS (22), eight 3/8” RH WASHERS (23) and four 3/8” LOW
HEIGHT LOCK NUTS (21) as shown in FIGURE 3.
28
23
22
8
2
3/8 X 2-3/4” 15
3/8 X 3-3/4” 16
21
1A

7
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 4:
FIGURE 4
11
2
9
22 23
21
1
28
15 3/8 X 2-3/4”
20 3/8 X 3-1/4”
FLAT HEAD
• LOOSELY assemble the LOWER FOOT (9) to the BASE (2) using four RH CAPS (28), two 3/8 X 3-1/2” FLAT HEAD BOLTS
(19), two 3/8 X 3-1/4” FLAT HEAD BOLTS (20), two FOOTBOARDS (11), four 3/8” RH WASHERS (23), four 3/8” SAE
WASHERS (22) and four 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE 4.
• LOOSELY assemble the LOWER FOOT (9) to the TOWER (1) using four RH CAPS (28), two 3/8 X 2-3/4” BOLTS (15), four 3/
8” SAE WASHERS (22), four 3/8” RH WASHERS (23) and two 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE 4.
19 3/8 X 3-1/2”
FLAT HEAD
1A

8
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 5:
FIGURE 5
10
8
28
11
• SECURELY assemble the 3” X 2” TUBE (10) to the UPPER FOOT (8) using four RH CAPS (28), two 3/8 X 3-1/4” FLAT HEAD
BOLTS (20), two 3/8 X 3-1/2” FLAT HEAD BOLTS (19), two FOOTBOARDS (11), four 3/8” RHWASHERS (23), four 3/8” SAE
WASHERS (22) and four 3/8” LOW HEIGHT LOCK NUTS (21) as shown in FIGURE 5.
21 23
19 3/8 X 3-1/2”
FLAT HEAD
3/8 X 20
3-1/4”
FLATHEAD
20 3/8 X 3-1/4”
FLAT HEAD
22
1A

9
• Slide two ACCORDION SLEEVES (32) and two PILLOW BLOCKS (25) over the BACK PIVOT (5) as shown in FIGURE 6.
STEP 6:
FIGURE 6
25
5
42
17 3/8 X 3”
BUTTON HEAD
• Assemble four 3/8 X 3” BUTTON HEAD CAP SCREWS (17) and four STARLOCK WASHERS (42) to the the PILLOW
BLOCKS (25) as shown in FIGURE 6.

• SECURELY assemble the BACK PIVOT (5) to the REAR FRAME (6) using four previously inserted 3/8 X 3” BUTTON HEAD
CAP SCREWS (17), four RH WASHERS (23), four 3/8” SAE WASHERS (22), four 3/8” LOW HEIGHT LOCK NUTS (21) and
four RH CAPS (28) as shown in FIGURE 7.
STEP 7:
FIGURE 7
TIGHTEN!
SET SCREWS
• IMPORTANT! When BACK PIVOT (5) is centered and level in the PILLOW BLOCKS (25), tighten the PILLOW BLOCK set
screws.
17 3/8 X 3” BUTTON HEAD
6
28
22
23 21
10
25
5
1A