Life Fitness Club Series User manual

CLUB SERIES GLUTE MACHINE
Part # 7109801
Rev D. Revision:11/12/011
ASSEMBLY INSTRUCTIONS

PARTS LIST
KE
Y
PART
#
DESCRIPTION QT
Y
KE
Y
PART
#
DESCRIPTION QT
Y
1 71086xx TOWER 1 11 3102901 3/8 X 1-1/4” BOLT 6
1A 7113101 CABLE 1 12 3102933 3/8 X 2” BOLT 1
1B 6793001 LABE, PRODUCT WARNING 2" 1 13 3102922 3/8 X 2-3/4” BOLT 10
1C 3222801 4.5" PULLEY 3 14 3102905 3/8 X 3-3/4” BOLT 6
1D 6692601 3 X 2 END CAP 3 15 3202407 3/8 X 3-1/4” BUTTON HEAD BOLT 4
1E 6714901 GUIDE ROD BUSHING 2 16 3102807 3/8” LOW HEIGHT LOCK NUT 23
1F 3102514 3/8 FLAT WASHER 2 17 3102514 3/8” SAE WASHER 34
1G 6480301 3/8 SPACER 4 18 6866701 3/8” RH WASHER 48
1H 6866701 3/8 RH WASHER 4 19 6912801 2” ACCORDIAN SLEEVE 2
1I 3102807 3/8-16 NYLOCK NUT LOW HT 3 20 3203501 PILLOW BLOCK 2
1J 6866601 CAP, RH-20 BLK 4 21 6913801 WEIGHT STACK SELECTOR PIN 1
1K 3102933 3/8-16 X 2 BOLT 1 22 3108001 WEIGHT STACK CUSHION 2
1L 3102903 3/8-16 X 2.5 BOLT 2 23 6866601 BLACK RH CAP 6
2 71069xx ASSY PIVOT ARM 1 24 3222001 1” SHAFT COLLAR 2
3 71096xx ASSY HANDLE 1 25 6714901 GUIDE ROD BUSHING 2
3A 3103109 1.25 GRIP 2 26 3116001 RUBBER BUMPER 2
4 71074xx WLDMT, TOP CROSS SUPPORT 1 27 7110201 PLACARD LABEL 1
5 71072xx ASSY BOTTOM CROSS SUPPORT 1 28 7110301 LANGUAGE PLACARD LABEL 1
6 7107801 ASSY COATED FOOT SUPPORT 1 29 6887202 10 LB. WEIGHT PLATE 15
7 68839xx WLDMT, GUIDE ROD SUPPORT 1 30 6888402 15 LB. WEIGHT PLATE (OPT) 10
8 71093xx SEAT FRAME 1 31 69132xx ARM PAD 2
8A 6912202 WLDMT, HINGE BLACK 1 32 69131xx CHEST PAD 1
8B 7108202 ASSY, CHEST PAD ADJ BLK 1 33 3230701 STARLOCK WASHER 4
8C 6897101 ADJ PLATE 1 34 3228501 3/8” BLACK SAE WASHER 4
8D 6897001 15 POS ADJ PLATE 1 35 6971601 WGT STACK LABEL 1
8E 3234301 SCREW 5/16-18 X .5 4 36 3102903 3/8 X 2-1/2” BOLT 2
8F 6692601 3 X 2 END CAP 1 37 6866602 WHITE RH CAP 42
9 6926901 GUIDE ROD 2 OR 6866603 PLATINUM RH CAP 42
10 6925502 HEAD PLATE 1 38 6861902 TOP COVER SHROUD BLACK 1
39 6862102 FRONT SIDE COVER BLACK 2
40 6862007 FRONT SHROUD PLATINUM 1
41 6921902 FULL REAR SHROUD BLACK 1
*OPTION 6861007 ASSY FULL FRONT SHROUD PLAT 1
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:
CodeDescription
#02ROYAL BLUE
#03SLATE
#04CRANBERRY
#05NORTHWOODS
#06 SPACE BLUE
#07AMERICAN BEAUTY RED
#08SUEDE
#12 BLACK
#13HUNTER GREEN
#14 REGIMENTAL BLUE
#15GINGERSNAP
#16CONCORD
#17URQUOISE
#18 RASPBERRY
#19CROCUS

11/16"
4"
1
(2X)
(2X)
(2X)
(3X)
(4X)
(4X)
(4X)
(4X)
(3X)
1L
1J
1I
1H
1G
1B
1C
1K 1E
1D
1A
1F

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• LOOSELY assemble the BOTTOM CROSS SUPPORT (5) to the TOWER (1) using four RH CAPS (37), two 3/8 X 3-3/4” BOLTS
(14), four 3/8” SAE WASHERS (17), four 3/8” RH WASHERS (18) and two 3/8” LOW HEIGHT LOCK NUTS (16) as shown in
FIGURE 1.
1
3/8 X 3-3/4” 14
5
17
18
16
37
1A

STEP 2:
FIGURE 2
5
• LOOSELY assemble the SEAT FRAME (8) to the BOTTOM CROSS SUPPORT (5) using four RH CAPS (37), two 3/8 X 3-3/4”
BOLTS (14), four 3/8” SAE WASHERS (17), four 3/8” RH WASHERS (18) and two 3/8” LOW HEIGHT LOCK NUTS (16) as
shown in FIGURE 2.
3/8 X 3-3/4” 14
1817
8
16
5
37
1A
8F
8A
8E
8D
8C
8B

0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 3:
FIGURE 3
6
• LOOSELY assemble the TOP CROSS SUPPORT (4) to the TOWER (1) using four RH CAPS (37), two 3/8 X 2-3/4” BOLTS (13),
four 3/8” SAE WASHERS (17), four 3/8” RH WASHERS (18) and two 3/8” LOW HEIGHT LOCK NUTS (16) as shown in
FIGURE 3.
• LOOSELY assemble the TOP CROSS SUPPORT (4) to the SEAT FRAME (8) using four RH CAPS (37), two 3/8 X 2-3/4” BOLTS
(13), four 3/8” SAE WASHERS (17), four 3/8” RH WASHERS (18) and two 3/8” LOW HEIGHT LOCK NUTS (16) as shown in
FIGURE 3.
•Securely tighten all loose frame connections made to this point, then proceed to snap RH CAPS
(23) over the RH WASHERS (18) on all tightened connections.
18
8
17
37
1
3/8 X 2-3/4” 13
3/8 X 2-3/4” 13
4
16
1A

STEP 4:
FIGURE 4
7
• Slide two PILLOW BLOCKS (20) over the shaft on the TOWER (1) as shown in FIGURE 4.
1
20
15 3/8 X 3-1/4”
19 33
• Slide two ACCORIDIAN SLEEVES (19) over the shafts on the TOWER (1) as shown in FIGURE 4.
• Assemble four 3/8 X 3-1/4” BUTTON HEAD CAP SCREWS (15) , four 3/8” BLACK SAE WASHERS (34) and four STAR-
LOCK WASHERS (33) to the the PILLOW BLOCKS (20) as shown in FIGURE 4
34 BLACK

8
0123456
1/2 1/2 1/2 1/2 1/2 1/2
FIGURE 5
STEP 5:
2
18
1
20
16
37
• LOOSELY assemble the PILLOW BLOCKS (20) to the PIVOT ARM (2) using four previously inserted 3/8 X 3-1/4” BUTTON
HEAD CAP SCREWS (15), four RH WASHERS (18), four 3/8” LOW HEIGHT LOCK NUTS (16) and four RH CAPS (37) as
shown in FIGURE 5.
1A

9
STEP 6:
FIGURE 6
• SECURELY assemble the FOOT SUPPORT (6) to the PIVOTARM (2) using four 3/8 X 2-3/4” BOLTS (13), eight 3/8” SAE
WASHERS (17), eight RH WASHERS (18), four 3/8” LOW HEIGHT LOCK NUTS (16), four BLACK RH CAPS (23) and four
RH CAPS (37) as shown in FIGURE 6
13 3/8 X 2-3/4”
16
17
26
23
6
2
1
18
• Assemble two RUBBER BUMPERS (26) to the TOWER (1) where the PIVOT ARM (2) contacts the TOWER (1).
• IMPORTANT! When FOOT SUPPORT (6) is centered and level to the floor, SECURELY tighten the 3/8 X 3-1/4” BUTTON
HEAD BOLTS (15).
15 3/8 X 3-1/4”
37
37
23

10
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 7:
FIGURE 7
3/8 X 2-3/4” 13 14 3/8 X 3-3/4”
• SECURELY assemble the HANDLE (3) to the SEAT FRAME (8) using two 3/8 X 2-3/4” BOLTS (13), two 3/8 X 3-3/4” BOLTS
(14), eight 3/8” SAE WASHERS (17), eight RH WASHERS (18), four 3/8” LOW HEIGHT LOCK NUTS (16) and eight RH
CAPS (37) as shown in FIGURE 7
37
18
16
3
17
8
1A
3A

STEP 8:
FIGURE 8
11
• SECURELY assemble the CHEST PAD (32) to the SEAT FRAME (8) using two BLACK RH CAPS (23), two 3/8 X 1-1/4” BOLTS
(11) and two 3/8” RH WASHERS (18) as shown in FIGURE 8.
STEP 9:
FIGURE 9
• SECURELY assemble the ARM PADS (31) to the HANDLE (3) using four RH CAPS (37), four 3/8 X 1-1/4” BOLTS (11) and
four 3/8” RH WASHERS (18) as shown in FIGURE 9.
3/8 X 1-1/4” 11 18
23
8
32
3
31
3/8 X 1-1/4” 11
18
37

12
STEP10:
FIGURE 10
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• SECURELY assemble the swivel end of the CABLE to the PIVOTARM (2) using one 3/8 X 2” BOLT (12), two RH CAPS (37), two
3/8” RH WASHERS (18), two 3/8” SAE WASHERS (17) and one 3/8” LOW HEIGHT LOCK NUT (16). (NOTE: SECURELY
tighten, then back nut off 1/4 turn)
16
18
17
37
2
12 3/8 X 2”

STEP 11:
• Insert the two GUIDE RODS (9) (found in the SHROUD KIT box) into the base of the TOWER (1) as shown in FIGURE 11.
Lubricate the GUIDE RODS (9) with a slicon or teflon spray that is available at most hardware stores.
• Slide two WEIGHT STACK CUSHIONS (22) down over the GUIDE RODS (9). See FIGURE 11.
• Carefully Slide the HEAD PLATE (10) down over the GUIDE RODS (9) onto the weight stack as shown in FIGURE 11.
• Slide one WEIGHT STACK SELECTOR PIN (21) over the shaft on the HEAD PLATE (10) as shown in FIGURE 11.
FIGURE 11
13
• Slide two GUIDE ROD BUSHINGS (25) over each GUIDE ROD (9).
• Slide two 1” SHAFT COLLARS (24) over each GUIDE ROD (9) as shown in FIGURE 11.
• Place the GUIDE ROD SUPPORT (7) over the GUIDE RODS (9) as shown in FIGURE 11.
22
29
9
21 10
24
25
7
1
30
HEAVYWEIGHT OPTION
29
• Using EXTREME CARE place fifteen 10 LB. WEIGHTPLATES (29) over the GUIDE RODS (9) as shown in FIGURE 11.(NOTE:
If HEAVY WEIGHT OPTION is being used, slide ten 15LB. WEIGHT PLATES (30) over the GUIDE RODS (9) first, then
slide five 10 LB. WEIGHT PLATES (29) over the GUIDE RODS.)
1A

14
• Screw the treaded end of the CABLE half way into the end of the shaft on the HEAD PLATE (10) and tighten jam nut securely.
See FIGURE 12.
STEP12:
FIGURE 12
• Insert the WEIGHT STACK PIN (21) into the WEIGHT STACK as shown in FIGURE 12.
• SECURELY assemble the GUIDE ROD SUPPORT (7) to the TOWER (1) using four RH CAPS (37), two 3/8 X 2-1/2” BOLTS
(36), four 3/8” RH WASHERS (18) and two 3/8” LOW HEIGHT LOCK NUTS (16) as shown in FIGURE 12. (NOTE: Be sure
to route cable through the hole of the GUIDE ROD SUPPORT (7) before tightening.)
TIGHTEN!
36 3/8 X 2-1/2”
10
21
• Slide GUIDE ROD BUSHINGS (25) into the tubes on the GUIDE ROD SUPPORT (7), slide 1” SHAFT COLLARS (24) under-
neath the GUIDE ROD BUSHINGS (25) and SECURELY tighten the set screws.
7
1
16 24
25
37
18
0123456
1/2 1/2 1/2 1/2 1/2 1/2

15
STEP13:
FIGURE 13
• Peel the backing off the WEIGHT STACK LABELS (35), line up sheet to the right of the selector opening and apply labels to the
WEIGHT PLATES (29 or 30), starting with the HEAD PLATE (10) as shown in FIGURE 13.
35
29 30
10
TIGHTEN!
• NOTE: Adjust PIVOT ARM (2) so that the CABLE tracks properly then tighten the PILLOW BLOCK set screws.
• The WEIGHT STACK LABELS (35) includes labels for the lbs. and kgs., for both the standard and optional stacks.
2
REFER TO SHROUD KITASSEMBLYINSTRUCTIONS
3A

16
FIGURE 14
• Assemble the PLACARD LABEL (27) or the LANGUAGE ADDENDUM PLACARD LABEL (28) to the FRONT SHROUD as
shown in FIGURE 14.
STEP14:
28
27
38
40
41
39

Clean:
• Upholstery with mild soap and water.
• Guide rods with a cotton cloth.
• Hand grips with mild soap and water.
• Frame damage can be repaired with touch-up paint can be purchased from your LifeFitness customer service representative at
[phone]
Inspect:
• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment
points.
• Hardware should be checked for looseness. Tighten as required.
• Frames should be inspected for wear or damage.
• Hand Grips should be checked for wear or damage
Lubricate:
• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not
spray lubricant directly on the Guide Rods.
PREVENTATIVE MAINTENANCE TIPS
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
2. Do not allow minors or children to play on or around this equipment.
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
3. Exercise with care to avoid injury.
4. Consult your physician before beginning any exercise program.
17
Thank you for purchasing the LifeFitness CLUB SERIES GLUTE MACHINE. If unsure of proper use of
equipment, call your local LifeFitness distributor or call the LifeFitness customer service department at
[phone].
CAUTION-PLEASE READ
Action DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED
CLEAN
Upholstery X
Guide Rods X
Hand Grips X
INSPECT
Visual Overall X
Cables X
Hardware X
Frame X
Hand Grips X
LUBRICATE
Guide Rods X
WARRANTYINFORMATION
10 YEARS STRUCTURUAL FRAME
3 YEARS PILLOW BLOCKS, PULLEYS, WEIGHT PLATES AND GUIDE RODS
1 YEAR CABLES
90 DAYS UPHOLSTERY