Life Fitness Club Series User manual

CLUB SERIES GLUTE MACHINE
Part # 7109801
Rev D. Revision:11/12/011
ASSEMBLY INSTRUCTIONS

PARTS LIST
KE
Y
PART
#
DESCRIPTION QT
Y
KE
Y
PART
#
DESCRIPTION QT
Y
1 71086xx TOWER 1 11 3102901 3/8 X 1-1/4” BOLT 6
1A 7113101 CABLE 1 12 3102933 3/8 X 2” BOLT 1
1B 6793001 LABE, PRODUCT WARNING 2" 1 13 3102922 3/8 X 2-3/4” BOLT 10
1C 3222801 4.5" PULLEY 3 14 3102905 3/8 X 3-3/4” BOLT 6
1D 6692601 3 X 2 END CAP 3 15 3202407 3/8 X 3-1/4” BUTTON HEAD BOLT 4
1E 6714901 GUIDE ROD BUSHING 2 16 3102807 3/8” LOW HEIGHT LOCK NUT 23
1F 3102514 3/8 FLAT WASHER 2 17 3102514 3/8” SAE WASHER 34
1G 6480301 3/8 SPACER 4 18 6866701 3/8” RH WASHER 48
1H 6866701 3/8 RH WASHER 4 19 6912801 2” ACCORDIAN SLEEVE 2
1I 3102807 3/8-16 NYLOCK NUT LOW HT 3 20 3203501 PILLOW BLOCK 2
1J 6866601 CAP, RH-20 BLK 4 21 6913801 WEIGHT STACK SELECTOR PIN 1
1K 3102933 3/8-16 X 2 BOLT 1 22 3108001 WEIGHT STACK CUSHION 2
1L 3102903 3/8-16 X 2.5 BOLT 2 23 6866601 BLACK RH CAP 6
2 71069xx ASSY PIVOT ARM 1 24 3222001 1” SHAFT COLLAR 2
3 71096xx ASSY HANDLE 1 25 6714901 GUIDE ROD BUSHING 2
3A 3103109 1.25 GRIP 2 26 3116001 RUBBER BUMPER 2
4 71074xx WLDMT, TOP CROSS SUPPORT 1 27 7110201 PLACARD LABEL 1
5 71072xx ASSY BOTTOM CROSS SUPPORT 1 28 7110301 LANGUAGE PLACARD LABEL 1
6 7107801 ASSY COATED FOOT SUPPORT 1 29 6887202 10 LB. WEIGHT PLATE 15
7 68839xx WLDMT, GUIDE ROD SUPPORT 1 30 6888402 15 LB. WEIGHT PLATE (OPT) 10
8 71093xx SEAT FRAME 1 31 69132xx ARM PAD 2
8A 6912202 WLDMT, HINGE BLACK 1 32 69131xx CHEST PAD 1
8B 7108202 ASSY, CHEST PAD ADJ BLK 1 33 3230701 STARLOCK WASHER 4
8C 6897101 ADJ PLATE 1 34 3228501 3/8” BLACK SAE WASHER 4
8D 6897001 15 POS ADJ PLATE 1 35 6971601 WGT STACK LABEL 1
8E 3234301 SCREW 5/16-18 X .5 4 36 3102903 3/8 X 2-1/2” BOLT 2
8F 6692601 3 X 2 END CAP 1 37 6866602 WHITE RH CAP 42
9 6926901 GUIDE ROD 2 OR 6866603 PLATINUM RH CAP 42
10 6925502 HEAD PLATE 1 38 6861902 TOP COVER SHROUD BLACK 1
39 6862102 FRONT SIDE COVER BLACK 2
40 6862007 FRONT SHROUD PLATINUM 1
41 6921902 FULL REAR SHROUD BLACK 1
*OPTION 6861007 ASSY FULL FRONT SHROUD PLAT 1
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:
CodeDescription
#02ROYAL BLUE
#03SLATE
#04CRANBERRY
#05NORTHWOODS
#06 SPACE BLUE
#07AMERICAN BEAUTY RED
#08SUEDE
#12 BLACK
#13HUNTER GREEN
#14 REGIMENTAL BLUE
#15GINGERSNAP
#16CONCORD
#17URQUOISE
#18 RASPBERRY
#19CROCUS

11/16"
4"
1
(2X)
(2X)
(2X)
(3X)
(4X)
(4X)
(4X)
(4X)
(3X)
1L
1J
1I
1H
1G
1B
1C
1K 1E
1D
1A
1F

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• LOOSELY assemble the BOTTOM CROSS SUPPORT (5) to the TOWER (1) using four RH CAPS (37), two 3/8 X 3-3/4” BOLTS
(14), four 3/8” SAE WASHERS (17), four 3/8” RH WASHERS (18) and two 3/8” LOW HEIGHT LOCK NUTS (16) as shown in
FIGURE 1.
1
3/8 X 3-3/4” 14
5
17
18
16
37
1A

STEP 2:
FIGURE 2
5
• LOOSELY assemble the SEAT FRAME (8) to the BOTTOM CROSS SUPPORT (5) using four RH CAPS (37), two 3/8 X 3-3/4”
BOLTS (14), four 3/8” SAE WASHERS (17), four 3/8” RH WASHERS (18) and two 3/8” LOW HEIGHT LOCK NUTS (16) as
shown in FIGURE 2.
3/8 X 3-3/4” 14
1817
8
16
5
37
1A
8F
8A
8E
8D
8C
8B

0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 3:
FIGURE 3
6
• LOOSELY assemble the TOP CROSS SUPPORT (4) to the TOWER (1) using four RH CAPS (37), two 3/8 X 2-3/4” BOLTS (13),
four 3/8” SAE WASHERS (17), four 3/8” RH WASHERS (18) and two 3/8” LOW HEIGHT LOCK NUTS (16) as shown in
FIGURE 3.
• LOOSELY assemble the TOP CROSS SUPPORT (4) to the SEAT FRAME (8) using four RH CAPS (37), two 3/8 X 2-3/4” BOLTS
(13), four 3/8” SAE WASHERS (17), four 3/8” RH WASHERS (18) and two 3/8” LOW HEIGHT LOCK NUTS (16) as shown in
FIGURE 3.
•Securely tighten all loose frame connections made to this point, then proceed to snap RH CAPS
(23) over the RH WASHERS (18) on all tightened connections.
18
8
17
37
1
3/8 X 2-3/4” 13
3/8 X 2-3/4” 13
4
16
1A

STEP 4:
FIGURE 4
7
• Slide two PILLOW BLOCKS (20) over the shaft on the TOWER (1) as shown in FIGURE 4.
1
20
15 3/8 X 3-1/4”
19 33
• Slide two ACCORIDIAN SLEEVES (19) over the shafts on the TOWER (1) as shown in FIGURE 4.
• Assemble four 3/8 X 3-1/4” BUTTON HEAD CAP SCREWS (15) , four 3/8” BLACK SAE WASHERS (34) and four STAR-
LOCK WASHERS (33) to the the PILLOW BLOCKS (20) as shown in FIGURE 4
34 BLACK

8
0123456
1/2 1/2 1/2 1/2 1/2 1/2
FIGURE 5
STEP 5:
2
18
1
20
16
37
• LOOSELY assemble the PILLOW BLOCKS (20) to the PIVOT ARM (2) using four previously inserted 3/8 X 3-1/4” BUTTON
HEAD CAP SCREWS (15), four RH WASHERS (18), four 3/8” LOW HEIGHT LOCK NUTS (16) and four RH CAPS (37) as
shown in FIGURE 5.
1A

9
STEP 6:
FIGURE 6
• SECURELY assemble the FOOT SUPPORT (6) to the PIVOTARM (2) using four 3/8 X 2-3/4” BOLTS (13), eight 3/8” SAE
WASHERS (17), eight RH WASHERS (18), four 3/8” LOW HEIGHT LOCK NUTS (16), four BLACK RH CAPS (23) and four
RH CAPS (37) as shown in FIGURE 6
13 3/8 X 2-3/4”
16
17
26
23
6
2
1
18
• Assemble two RUBBER BUMPERS (26) to the TOWER (1) where the PIVOT ARM (2) contacts the TOWER (1).
• IMPORTANT! When FOOT SUPPORT (6) is centered and level to the floor, SECURELY tighten the 3/8 X 3-1/4” BUTTON
HEAD BOLTS (15).
15 3/8 X 3-1/4”
37
37
23

10
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 7:
FIGURE 7
3/8 X 2-3/4” 13 14 3/8 X 3-3/4”
• SECURELY assemble the HANDLE (3) to the SEAT FRAME (8) using two 3/8 X 2-3/4” BOLTS (13), two 3/8 X 3-3/4” BOLTS
(14), eight 3/8” SAE WASHERS (17), eight RH WASHERS (18), four 3/8” LOW HEIGHT LOCK NUTS (16) and eight RH
CAPS (37) as shown in FIGURE 7
37
18
16
3
17
8
1A
3A