Life Fitness Club Series User manual

CLUB SERIES LEG EXTENSION
Part # 7154801
Rev B.
Revision: 09/11/011
ASSEMBLY INSTRUCTIONS

BOLT LENGTH
Tools Required for Assembly
2
NOTE:BOLTLENGTHISMEASUREDFROMTHE UNDERSIDE OFTHEHEADOFTHEBOLT.
Bolt Length Ruler
0123456
1/2 1/2 1/2 1/2 1/2 1/2
* Rubber mallet or hammer
* 3/4” wrench, 9/16” wrench
* Ratchet with 9/16” socket
* 3mm, 1/8” 7/32”, 1/4” Allen wrench
PARTS LIST
PART #
69517xx
69509xx
69502xx
69646xx
68839xx
69529xx
69622xx
69623xx
69483xx
69450xx
69236xx
3102901
3102902
3102903
3102922
3102942
3102905
3202404
3102807
3230701
3102514
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
QTY
1
1
1
1
1
1
1
1
1
1
1
2
2
2
13
2
4
4
24
4
36
KEY
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
OR
PART #
6866701
3203501
6913801
3108001
6866601
3222001
3116001
6714901
6912801
6912803
6966101
6966201
6957001
6927001
6887202
6888402
68775xx
69574xx
6866602
6866603
DESCRIPTION
3/8” RH WASHER
PILLOW BLOCK
WEIGHT STACK SELECTOR PIN
WEIGHT STACK CUSHION
RH CAP BLACK
1” SHAFT COLLAR
1-1/4” RUBBER BUMPER
GUIDE ROD BUSHING
2” ACCORDION SLEEVE
3” ACCORDION SLEEVE
PLACARD LABEL
LANGUAGE PLACARD LABEL
WEIGHT STACK LABEL
GUIDE ROD
10 LB. WEIGHT PLATE (STD)
15 LB. WEIGHT PLATE (OPT)
BACK PAD
SEAT PAD
RH CAP WHITE
RH CAP PLATINUM
QTY
49
2
1
2
6
2
1
2
1
1
1
1
1
2
15
5
1
1
43
43
DESCRIPTION
TOWER
PIVOT ARM SUPPORT
HANDLE
PIVOT ARM
GUIDE ROD SUPPORT
CAM SHROUD
COUNTERBALANCE
CROSS SUPPORT
SEAT FRAME
16” TUBE
HEAD PLATE
3/8 X 1-1/4” BOLT
3/8 X 2-1/4” BOLT
3/8 X 2-1/2” BOLT
3/8 X 2-3/4” BOLT
3/8 X 3-1/2” BOLT
3/8 X 3-3/4” BOLT
3/8 X 3” BUTTON HEAD BOLT
3/8” LOW HEIGHT LOCK NUT
STARLOCK WASHER
3/8” SAE WASHER

3
12 3/8 X 1-1/4” BOLT
13 3/8 X 2-1/4” BOLT
14 3/8 X 2-1/2” BOLT
15 3/8 X 2-3/4” BOLT
16 3/8 X 3-1/2” BOLT
18 3/8 X 3” BUTTON HEAD BOLT
19
3/8” LOW
HEIGHT LOCK
NUT
20
STARLOCK
WASHER
21
3/8” SAE
WASHER
26
RH CAP
(BLACK/WHITE/PLATINUM)
22
RH
WASHER
17 3/8 X 3-3/4” BOLT 40

STEP 1:
FIGURE 1
4
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1/2 1/2 1/2 1/2 1/2 1/2
3/8 X 2-3/4” 15
21 22
1
40
19
2
• LOOSELY assemble the top of the PIVOT ARM SUPPORT (2) to the TOWER (1) using four RH CAPS (40), two 3/8 X 2-3/4”
BOLTS (15), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as
shown in FIGURE 1.
• LOOSELY assemble the bottom of the PIVOT ARM SUPPORT (2) to the TOWER (1) using four RH CAPS (40), two 3/8 X 3-3/
4” BOLTS (17), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as
shown in FIGURE 1.
3/8 X 3-3/4” 17

• LOOSELY assemble the SEAT FRAME (9) to the PIOVT ARM SUPPORT (2) using four RH CAPS (40), two 3/8 X 3-3/4” BOLTS
(17), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22), and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in
FIGURE 2.
STEP 2:
FIGURE 2
5
3/8 X 3-3/4” 17
9
19
2
22
21
40

6
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1/2 1/2 1/2 1/2 1/2 1/2
STEP 3:
FIGURE 3
• LOOSELY assemble the CROSS SUPPORT (8) to the TOWER (1) and SEAT FRAME (9) using eight RH CAPS (40), four 3/8 X
2-3/4” BOLTS (15), eight 3/8” SAE WASHERS (21), eight 3/8” RH WASHERS (22) and four 3/8” LOW HEIGHT LOCK NUTS
(19) as shown in FIGURE 3.
3/8 X 2-3/4” 15
9
8
2
19
21 22
40
• Assemble one 1-1/4” RUBBER BUMPER (28) to the PIVOT ARM SUPPORT (2) as shown in FIGURE 3.
28
1
• Securely tighten all loose frame connections made to this point, in the following order:
1.Tighten the CROSS SUPPORT (8) to the TOWER (1) and SEAT FRAME (9).
2.Tighten the SEAT FRAME (9) to the PIVOT ARM SUPPORT (2).
3. Tighten the PIVOT ARM SUPPORT (2) to the TOWER (1) (upper and lower).
4. Snap RH CAPS (40) over the RH WASHERS (22) on all tightened connections.

7
STEP 4:
FIGURE 4
• SECURELY assemble the 16” TUBE (10) to the SEAT FRAME (9) using four RH CAPS (40), two 3/8 X 2-3/4” BOLTS (15), four
3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 4.
9
10
21 40
22 19
3/8 X 2-3/4” 15

8
• Slide one 2” ACCORDION SLEEVE (30), one 3” ACCORDIAN SLEEVE (31) and two PILLOW BLOCKS (23) over the shaft of the
PIVOT ARM (4) as shown in FIGURE 5.
STEP 5:
FIGURE 5
• SECURELY assemble the PILLOW BLOCKS (23) on the PIVOT ARM (4) to the PIVOT ARM SUPPORT (2) using the four
previously inserted 3/8 X 3” BUTTON HEAD CAP SCREWS (18), four 3/8” SAE WASHERS (21), four RH WASHERS (22),
four 3/8” LOW HEIGHT LOCK NUTS (19) and four RH CAPS (40) as shown in FIGURE 6.
STEP 6:
FIGURE 6
4
TIGHTEN!
SET SCREWS
3/8 X 3” 18
BUTTON HEAD
2
19
40
22
4
• IMPORTANT! When PIVOT ARM (4) is centered and level in the PILLOW BLOCKS (23), tighten the PILLOW BLOCK set
screws.
31
30
23
21
20
18 3/8 X 3”
BUTTON HEAD
• Assemble four 3/8 X 3” BUTTON HEAD CAP SCREWS (18) and four STARLOCK WASHERS (20) to the the PILLOW
BLOCKS (23) as shown in FIGURE 5
23

9
STEP 7:
FIGURE 7
• Slide the end of the CABLE into the bushing on the PIVOT ARM (4) as shown in FIGURE 7.
4
CABLE
STEP 8:
FIGURE 8
• SECURELY assemble the HANDLE (3) to the SEAT FRAME (9) using four RH CAPS (40), two 3/8 X 2-3/4” BOLTS (15), four
3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22), and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE
8.
15 3/8 X 2-3/4”
22
9
3
19
40
21

STEP 9:
FIGURE 9
• SECURELY assemble the BACK PAD (38) to the SEAT FRAME (9) using two BLACK RH CAPS (26), two 3/8 X 1-1/4” BOLTS
(12) and two 3/8” RH WASHERS (22) as shown in FIGURE 10.
• SECURELY assemble the SEAT PAD (39) to the SEAT FRAME (9) using three RH CAPS (40), three 3/8 X 2-3/4” BOLTS (15)
and three 3/8” RH WASHERS (22) as shown in FIGURE 9.
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1/2 1/2 1/2 1/2 1/2 1/2
10
FIGURE 10
12 3/8 X 1-1/4”
15 3/8 X 2-3/4”
38
9
22
26
9
22
40
39