Life Fitness Club Series User manual

CLUB SERIES LEG EXTENSION
Part # 7154801
Rev B.
Revision: 09/11/011
ASSEMBLY INSTRUCTIONS

BOLT LENGTH
Tools Required for Assembly
2
NOTE:BOLTLENGTHISMEASUREDFROMTHE UNDERSIDE OFTHEHEADOFTHEBOLT.
Bolt Length Ruler
0123456
1/2 1/2 1/2 1/2 1/2 1/2
* Rubber mallet or hammer
* 3/4” wrench, 9/16” wrench
* Ratchet with 9/16” socket
* 3mm, 1/8” 7/32”, 1/4” Allen wrench
PARTS LIST
PART #
69517xx
69509xx
69502xx
69646xx
68839xx
69529xx
69622xx
69623xx
69483xx
69450xx
69236xx
3102901
3102902
3102903
3102922
3102942
3102905
3202404
3102807
3230701
3102514
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
QTY
1
1
1
1
1
1
1
1
1
1
1
2
2
2
13
2
4
4
24
4
36
KEY
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
OR
PART #
6866701
3203501
6913801
3108001
6866601
3222001
3116001
6714901
6912801
6912803
6966101
6966201
6957001
6927001
6887202
6888402
68775xx
69574xx
6866602
6866603
DESCRIPTION
3/8” RH WASHER
PILLOW BLOCK
WEIGHT STACK SELECTOR PIN
WEIGHT STACK CUSHION
RH CAP BLACK
1” SHAFT COLLAR
1-1/4” RUBBER BUMPER
GUIDE ROD BUSHING
2” ACCORDION SLEEVE
3” ACCORDION SLEEVE
PLACARD LABEL
LANGUAGE PLACARD LABEL
WEIGHT STACK LABEL
GUIDE ROD
10 LB. WEIGHT PLATE (STD)
15 LB. WEIGHT PLATE (OPT)
BACK PAD
SEAT PAD
RH CAP WHITE
RH CAP PLATINUM
QTY
49
2
1
2
6
2
1
2
1
1
1
1
1
2
15
5
1
1
43
43
DESCRIPTION
TOWER
PIVOT ARM SUPPORT
HANDLE
PIVOT ARM
GUIDE ROD SUPPORT
CAM SHROUD
COUNTERBALANCE
CROSS SUPPORT
SEAT FRAME
16” TUBE
HEAD PLATE
3/8 X 1-1/4” BOLT
3/8 X 2-1/4” BOLT
3/8 X 2-1/2” BOLT
3/8 X 2-3/4” BOLT
3/8 X 3-1/2” BOLT
3/8 X 3-3/4” BOLT
3/8 X 3” BUTTON HEAD BOLT
3/8” LOW HEIGHT LOCK NUT
STARLOCK WASHER
3/8” SAE WASHER

3
12 3/8 X 1-1/4” BOLT
13 3/8 X 2-1/4” BOLT
14 3/8 X 2-1/2” BOLT
15 3/8 X 2-3/4” BOLT
16 3/8 X 3-1/2” BOLT
18 3/8 X 3” BUTTON HEAD BOLT
19
3/8” LOW
HEIGHT LOCK
NUT
20
STARLOCK
WASHER
21
3/8” SAE
WASHER
26
RH CAP
(BLACK/WHITE/PLATINUM)
22
RH
WASHER
17 3/8 X 3-3/4” BOLT 40

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
3/8 X 2-3/4” 15
21 22
1
40
19
2
• LOOSELY assemble the top of the PIVOT ARM SUPPORT (2) to the TOWER (1) using four RH CAPS (40), two 3/8 X 2-3/4”
BOLTS (15), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as
shown in FIGURE 1.
• LOOSELY assemble the bottom of the PIVOT ARM SUPPORT (2) to the TOWER (1) using four RH CAPS (40), two 3/8 X 3-3/
4” BOLTS (17), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as
shown in FIGURE 1.
3/8 X 3-3/4” 17

• LOOSELY assemble the SEAT FRAME (9) to the PIOVT ARM SUPPORT (2) using four RH CAPS (40), two 3/8 X 3-3/4” BOLTS
(17), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22), and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in
FIGURE 2.
STEP 2:
FIGURE 2
5
3/8 X 3-3/4” 17
9
19
2
22
21
40

6
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 3:
FIGURE 3
• LOOSELY assemble the CROSS SUPPORT (8) to the TOWER (1) and SEAT FRAME (9) using eight RH CAPS (40), four 3/8 X
2-3/4” BOLTS (15), eight 3/8” SAE WASHERS (21), eight 3/8” RH WASHERS (22) and four 3/8” LOW HEIGHT LOCK NUTS
(19) as shown in FIGURE 3.
3/8 X 2-3/4” 15
9
8
2
19
21 22
40
• Assemble one 1-1/4” RUBBER BUMPER (28) to the PIVOT ARM SUPPORT (2) as shown in FIGURE 3.
28
1
• Securely tighten all loose frame connections made to this point, in the following order:
1.Tighten the CROSS SUPPORT (8) to the TOWER (1) and SEAT FRAME (9).
2.Tighten the SEAT FRAME (9) to the PIVOT ARM SUPPORT (2).
3. Tighten the PIVOT ARM SUPPORT (2) to the TOWER (1) (upper and lower).
4. Snap RH CAPS (40) over the RH WASHERS (22) on all tightened connections.

7
STEP 4:
FIGURE 4
• SECURELY assemble the 16” TUBE (10) to the SEAT FRAME (9) using four RH CAPS (40), two 3/8 X 2-3/4” BOLTS (15), four
3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 4.
9
10
21 40
22 19
3/8 X 2-3/4” 15

8
• Slide one 2” ACCORDION SLEEVE (30), one 3” ACCORDIAN SLEEVE (31) and two PILLOW BLOCKS (23) over the shaft of the
PIVOT ARM (4) as shown in FIGURE 5.
STEP 5:
FIGURE 5
• SECURELY assemble the PILLOW BLOCKS (23) on the PIVOT ARM (4) to the PIVOT ARM SUPPORT (2) using the four
previously inserted 3/8 X 3” BUTTON HEAD CAP SCREWS (18), four 3/8” SAE WASHERS (21), four RH WASHERS (22),
four 3/8” LOW HEIGHT LOCK NUTS (19) and four RH CAPS (40) as shown in FIGURE 6.
STEP 6:
FIGURE 6
4
TIGHTEN!
SET SCREWS
3/8 X 3” 18
BUTTON HEAD
2
19
40
22
4
• IMPORTANT! When PIVOT ARM (4) is centered and level in the PILLOW BLOCKS (23), tighten the PILLOW BLOCK set
screws.
31
30
23
21
20
18 3/8 X 3”
BUTTON HEAD
• Assemble four 3/8 X 3” BUTTON HEAD CAP SCREWS (18) and four STARLOCK WASHERS (20) to the the PILLOW
BLOCKS (23) as shown in FIGURE 5
23

9
STEP 7:
FIGURE 7
• Slide the end of the CABLE into the bushing on the PIVOT ARM (4) as shown in FIGURE 7.
4
CABLE
STEP 8:
FIGURE 8
• SECURELY assemble the HANDLE (3) to the SEAT FRAME (9) using four RH CAPS (40), two 3/8 X 2-3/4” BOLTS (15), four
3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22), and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE
8.
15 3/8 X 2-3/4”
22
9
3
19
40
21

STEP 9:
FIGURE 9
• SECURELY assemble the BACK PAD (38) to the SEAT FRAME (9) using two BLACK RH CAPS (26), two 3/8 X 1-1/4” BOLTS
(12) and two 3/8” RH WASHERS (22) as shown in FIGURE 10.
• SECURELY assemble the SEAT PAD (39) to the SEAT FRAME (9) using three RH CAPS (40), three 3/8 X 2-3/4” BOLTS (15)
and three 3/8” RH WASHERS (22) as shown in FIGURE 9.
0123456
1/2 1/2 1/2 1/2 1/2 1/2
10
FIGURE 10
12 3/8 X 1-1/4”
15 3/8 X 2-3/4”
38
9
22
26
9
22
40
39

• SECURELY assemble the COUNTER BALANCE (7) to the PIVOT ARM (4) using two BLACK RH CAPS (26), two RH CAPS
(40), two 3/8 X 2-1/4” BOLTS (13), four 3/8” SAE WASHERS (21), four 3/8” RH WASHERS (22) and two 3/8” LOW
HEIGHT LOCK NUTS (19) as shown in FIGURE 11.
• SECURELY assemble the CAM SHROUD (6) to the PIVOT ARM SUPPORT (2) using two RH CAPS (40), two BLACK RH
CAPS (26), two 3/8 X 3-1/2” BOLTS (16), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as
shown in FIGURE 12.
11
FIGURE 11
STEP 11:
FIGURE 12
STEP 12:
7
22
21
19
26
4
13 3/8 X 2-1/4”
3/8 X 3-1/2” 16
19
6
22
40 2
26
40

STEP 13:
• Insert the two GUIDE RODS (35) (found in the SHROUD KIT box) into the base of the TOWER (1) as shown in FIGURE 13.
Lubricate the GUIDE RODS (35) with a slicon or teflon spray that is available at most hardware stores.
• Slide two WEIGHT STACK CUSHIONS (25) down over the GUIDE RODS (35). See FIGURE 13.
• Using EXTREMECAREplace twenty 10 LB. WEIGHT PLATES (36) over the GUIDE RODS (35) as shown in FIGURE 13.(NOTE:
If HEAVYWEIGHT OPTION is being used, slide ten 15LB. WEIGHT PLATES (37) over the GUIDE RODS (35) first, then
slide ten 10 LB. WEIGHT PLATES (36) over the GUIDE RODS.)
• Carefully Slide the HEAD PLATE (11) down over the GUIDE RODS (35) onto the weight stack as shown in FIGURE 13.
• Slide one WEIGHT STACK SELECTOR PIN (24) over the shaft on the HEAD PLATE (11) as shown in FIGURE 13.
FIGURE 13
12
• Slide two GUIDE ROD BUSHINGS (29) over each GUIDE ROD(35)
• Slide two 1” SHAFT COLLARS (27) over each GUIDE ROD (35) as shown in FIGURE 13.
• Place the GUIDE ROD SUPPORT (5) over the GUIDE RODS (35) as shown in FIGURE 13.
25
36
35
11
24
27
29
5
1
36
37
HEAVYWEIGHT
OPTION

13
• Screw the threaded end of the CABLE into the end of the shaft on the HEAD PLATE (11) until the CABLE is taunt and tighten
jam nut securely. See FIGURE 14.
STEP14:
FIGURE 14
• Insert the WEIGHT STACK PIN (24) into the WEIGHT STACK as shown in FIGURE 14.
• SECURELY assemble the GUIDE ROD SUPPORT (5) to the TOWER (1) using four RH CAPS (40), two 3/8 X 2-1/2” BOLTS
(14), four 3/8” RH WASHERS (22) and two 3/8” LOW HEIGHT LOCK NUTS (19) as shown in FIGURE 14. (NOTE: Be sure
to route cable through the hole of the GUIDE ROD SUPPORT (5) before tightening.)
TIGHTEN!
14 3/8 X 2-1/2”
40
22
19
29
27
11
24
• Slide GUIDE ROD BUSHINGS (29) into the tubes on the GUIDE ROD SUPPORT (5), slide 1” SHAFT COLLARS (27) under-
neath the GUIDE ROD BUSHINGS (29) and SECURELY tighten the set screws.
5
1

14
STEP15:
FIGURE 15
• Peel the backing off the WEIGHT STACK LABEL (34), line up sheet to the right of the selector opening and apply labels to the
WEIGHT PLATES (36 or 37), starting with the HEAD PLATE (11) as shown in FIGURE 15.
34
36
11 37
• REFER TO SHROUD KIT ASSEMBLY INSTRUCTIONS.
• The WEIGHT STACK LABEL sheet (34) includes labels for both lbs. and kgs. for both the standard and optional weight stacks.

15
FIGURE 16
• Assemble the PLACARD LABEL (32) or the LANGUAGE ADDENDUM PLACARD LABEL (33) to the FRONT SHROUD as
shown in FIGURE 16.
STEP16:
33
32

Clean:
• Upholstery with mild soap and water.
• Guide rods with a cotton cloth.
• Hand grips with mild soap and water.
• Frame damage can be repaired with touch-up paint purchased from your LifeFitness customer service representative at (800)351-
3737.
Inspect:
• Cables for wear or damage and proper tension (should not exceed 3/4” deflection.) Pay close attention at bends and attachment
points.
• Hardware should be checked for looseness. Tighten as required.
• Frames should be inspected for wear or damage.
• Hand Grips should be checked for wear or damage
Lubricate:
• Lube the Guide Rods. Apply the lubricant to a cotton cloth, then run the cotton cloth up and down the guide rods as needed. Do not
spray lubricant directly on the Guide Rods.
PREVENTATIVE MAINTENANCE TIPS
There is a risk assumed by individuals who use this type of equipment. To minimize risk, please
follow these rules:
2. Do not allow minors or children to play on or around this equipment.
1. Inspect equipment daily. Tighten all loose connections and replace worn parts immediately.
Failure to do so may result in serious injury.
3. Exercise with care to avoid injury.
4. Consult your physician before beginning any exercise program.
16
Thank you for purchasing the LifeFitness CLUB SERIES LEG EXTENSION. If unsure of proper use of
equipment, call your local LifeFitness distributor or call the LifeFitness customer service department at
[phone].
CAUTION-PLEASE READ
Action DAILY WEEKLY QUARTERLY BI-ANNUALLY AS NEEDED
CLEAN
Upholstery X
Guide Rods X
Hand Grips X
INSPECT
Visual Overall X
Cables X
Hardware X
Frame X
Hand Grips X
LUBRICATE
Guide Rods X
WARRANTY INFORMATION
10 YEARS STRUCTURUAL FRAME
3 YEARS PILLOW BLOCKS, PULLEYS, WEIGHT PLATES AND GUIDE RODS
1 YEAR CABLES
90 DAYS UPHOLSTERY

ITEM NO. PART NO. QTY. DESCRIPTION
1 6945801 2 PLATE, ADJUST 7-1/2
2 6939901 1 LABEL, ADJUST 2-6
3 3222701 2 SHAFT COLLAR,1-1/4ID BLK PLSTC
4 LEA3102416 1 CAP, END 2 X 1 10-14GA
5 6946102 1 WLDMT, ROLLER PAD SUPPORT BLK
6 3234301 4 5/16-18 X 1/2 HXS FL SC ST BZ
7 3119303 2 CAP, END 1-1/4 RD 10-14GA
8 6946901 2 PAD, ROLLER 1-1/4ID X 5 OD X10
CSLE WORK ARM
CSLE TIBIA
5
14
13
2
12
10
11
8
1
9
3
7
6
4
4
2
1
5
6
7
8
3
ITEM NO. PART NO. QTY. DESCRIPTION
6945207 WLDMT, ADJ PIVOT ARM (LE) PLATINUM
6945208 WLDMT, ADJ PIVOT ARM (LE) WHITE
2 6405201 3 CAP, END 2 SQ 10-14 GA
3 6412001 1 ASSY, SPRING PIN 3/8 DIA X2.75
4 3233301 1 5/16 DIA X 1/2 HXS, SOC, SHL
5 3226701 1 WASHER,LOCK 1/4ID SAE HEAVY BZ
6 6466901 1 ASSY, SPRING PIN 1/2 DIA X 3.5
7 3108403 2 3/8-16 X 2-1/2 HXS FL SC ST BZ
8 3104903 2 BRNG, FLANGE 1.00 ID X 1.25 OD
9 6996801 1 PLATE, 1/2 X 2 X 6
6952407 WLDMT, ADJ CAM (LE) PLATINUM
6952408 WLDMT, ADJ CAM (LE) WHITE
11 6962202 1 COUNTER BALANCE,3X 1-1/2X 7BLK
12 6866701 2 WASHER, RH 3/8 ID
13 3102807 2 NUT, NYLOCK 3/8-16 LOW HT
6866601 CAP, RH-20 BLACK
6866602 CAP, RH-20 WHITE
6866603 CAP, RH-20 PLATINUM
14 2
1
110
1