Life Fitness FIT SERIES User manual

FIT SERIES
LEGCURL/EXTENSION
Part #7488801
RevA. Revision:5/06/031
ASSEMBLY INSTRUCTIONS

PARTS LIST
PART #
ACU04-1651
ACU02-1329
ACU04-1372
ACU04-1374
ACU04-1373
ACU04-1375
ACU04-1648
ACU04-1650
ACU04-1649
ACU07-0159
ACU07-0160
ACU04-1371
ACU04-1370
ACU04-1639
ACU06-0024
ACU06-0025
ACU05-0381
ACU06-0304
ACU01-2387
ACU72925
ACU06-0382
ACU10-0204ASY
ACU11-0067
ACU05-0212
ACU06-0388
ACUDB2E03807200B
ACU10-0215
ACU08-0085
KEY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
QTY
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
4
2
2
2
20
8
1
1
2
4
1
4
4
PART #
ACU06-0375
ACU06-0396
ACU05-0312
ACUDA1C03803216NU
ACUDA1C03804316NU
ACUDA1C03806716NU
ACUDA1C03808216NU
ACUDA1C03809016NU
ACUDA1C03809716NU
ACUDA1C03820416NU
ACUDAEC03802516YB
ACUDAEC038020316NB
ACUDC1250100020B
ACUDB2E03807200U
ACUDC120010510U
ACU05-0310
ACU06-0357
ACU06-0357
ACU06-0357
ACU13-0171
ACU73086
ACU10-0229
ACU10-0227
ACU10-0230
ACUDAEC03809016NB
ACUDB9E03813016B
ACUDC125010002U
DESCRIPTION
3/8X3” NYLONSPACER
3/8X4” NYLONSPACER
5/16X1/2” SHOULDERBOLT
3/8X32mmBOLT
3/8X43mmBOLT
3/8X67mmBOLT
3/8X82mmBOLT
3/8X90mmBOLT
3/8X97mmBOLT
3/8X204mmBOLT
3/8X25mmBUTTONHEADBOLT
3/8X203mmBUTTONHEADBOLT
3/8”BLACKFLATWASHER
3/8”LOWHEIGHTLOCKNUT
3/8”SAEWASHER
3/8”RHWASHER
BLACKRHCAP
WHITERHCAP
PLATINUMRHCAP
LEGCURL/EXTCABLE
WEIGHTSTACKLABEL
TOPSHROUD
FRONTSHROUD
REARSHROUD
3/8X90mmBUTTONHEADBOLT
3/8”ACORN NUT
3/8” FLATWASHER
DESCRIPTION
TOWER
ADJUSTPLATE
PEDESTAL
HANDLE
LEGCURL/EXTBACK
LEGCURL/EXTSEAT
FRAME
BASE
UPPERSUPPORT
BACK PAD
SEAT PAD
LEGCURLROLLERPADSUPPORT
LEGEXTROLLERPADSUPPORT
GUIDE RODSUPPORT
3-1/2”PULLEY
4-1/2”PULLEY
3/8X1”SPACER
3/4X2”WEIGHTSTACKCUSHION
GUIDEROD
WEIGHTPLATE
2-3/8”ODPLASTICWASHER
HEADPLATE
WEIGHTSTACKPIN
13/16”SHAFTCOLLAR
1-1/4”SHAFTCOLLAR
3/8”BLACK LOWHTLOCKNUT
ROLLERPAD
3/8X1/2”FLANGE SPACER
KEY
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
OR
47
48
49
50
51
52
53
54
QTY
1
1
2
4
4
8
1
6
6
1
2
1
22
23
45
45
9
36
36
1
1
1
1
1
10
10
4
Tools Required forAssembly
* 9/16” wrench
* Ratchet with 9/16” socket
* MetricAllen wrench set
2

3
32 3/8X32mm BOLT
333/8X43mmBOLT
35 3/8X82mmBOLT
36 3/8 X90mm BOLT
37 3/8X97mm BOLT
42
3/8” LOW
HEIGHTLOCK
NUT
43
3/8” SAE
WASHER
45
RHCAP
(WHITE/PLATINUM/BLACK)
44
RH
WASHER
46
34 3/8X67mm BOLT
41
3/8”BLACK
FLATWASHER
26
54
3/8” FLAT
WASHER
28
1/2”
FLANGESPACER
53
3/8”
ACORNNUT

4
52 3/8X90mmBUTTONHEADBOLT
31 5/16X1/2”SHOULDERBOLT
39 3/8X25mmBUTTONHEADBOLT
38 3/8X204mmBOLT
40 3/8X203mmBUTTONHEADBOLT
17
3/8X1”
SPACER
2
BOLT LENGTH
NOTE:BOLTLENGTHISMEASUREDFROMTHEUNDERSIDEOFTHEHEADOFTHEBOLT.
Bolt Length Ruler
01
1/2 1/2 1/2 1/2 1/2 1/2
23456
10 20 30 40 50 60 70 80 90 100 110 120 130 140 150

STEP 1:
FIGURE 1
5
• LOOSELY assembletheBASE(8)to the FRAME (7)andTOWER(1)usingeight RH CAPS (46),four3/8X 90mm BOLTS (36), eight3/
8”SAEWASHERS(43),eight 3/8” RHWASHERS (44) and four3/8”LOWHEIGHT LOCK NUTS(42)asshown in FIGURE 1.
7
46
8
43
44
42
3/8X90mm 36
1

STEP2:
FIGURE 2
6
• LOOSELY assemble the UPPER SUPPORT (9) to the FRAME (7) and theTOWER (1) using eight RH CAPS (46), four 3/8 X 67mm
BOLTS (34),eight3/8”SAEWASHERS(43),eight3/8”RHWASHERS(44)and four 3/8”LOWHEIGHTLOCKNUTS(42) as
showninFIGURE 2.
9
46 43
42
44
3/8X67mm 34
1
STEP3:
FIGURE 3
• SECURELYassemble theHANDLE(4)to the FRAME(7) usingfourRH CAPS (46),two3/8X 97mm BOLTS(37), four 3/8”SAE
WASHERS(43),four 3/8” RHWASHERS(44)andtwo 3/8” LOWHEIGHTLOCKNUTS (42) as showninFIGURE3.
37 3/8X97mm
43
44
42
46
7
4
7

7
TIGHTEN!
FIGURE 4
•Securely tighten all loose frame connections made to this point, then proceed to snap RH CAPS
(46) over the RH WASHERS (44) on all tightened connections.
TIGHTEN!
STEP4:

8
STEP5:
FIGURE 5 37 3/8X97mm
• SECURELYassemblethe LEG CURL/EXTSEAT(6) totheFRAME(7)using two RH CAPS (46),one3/8X97mm BOLT(37),two3/8”
SAE WASHERS (43), two 3/8” RHWASHERS (44), and one 3/8” LOW HEIGHTLOCK NUT(42) as shown in FIGURE 5. (NOTE:
Tightenconnectionsenoughtoremoveplay,yetallowingtheparttorotatefreely.)
44
43
46
2
42
42
• SECURELY assembletheADJUSTPLATE(2) to the FRAME(7)using two BLACKRHCAPS (45), twoRHCAPS (46), two 3/8X
90mmBOLTS (36), four3/8”SAEWASHERS(43), four3/8”RHWASHERS (44), and two 3/8”LOWHEIGHTLOCKNUTS(42) as
showninFIGURE 5.
45
BLACK
44
7
46
36 3/8X90mm
STEP6:
FIGURE 6
32 3/8X32mm44
5
45 BLACK
10
• SECURELY assemblethe BACK PAD(10)totheLEGCURL/EXTBACK (5) using two BLACKRHCAPS(45),two3/8X32mmBOLTS
(32),two 3/8” SAEWASHERS (43) andtwo3/8” RH WASHERS (44) asshown in FIGURE 6.
43
46
43
6

STEP7:
FIGURE 7
• SECURELYassemble the LEGCURL/EXTBACK(5)totheFRAME(7) using two BLACK RH CAPS (45),one3/8X204mmBOLT(38),
two3/8” SAEWASHERS(43), two 3/8”RHWASHERS (44), andone3/8” LOWHEIGHTLOCKNUT(42)asshown in FIGURE7.
44
7
30
42 5
45 BLACK
38 3/8X204mm
43
BLACK 26
• SECURELY assemble one 3/8 X 4” NYLON SPACER (30) between the bushings on the LEG CURL/EXT BACK (5) using one 3/8 X
203mmBUTTONHEADBOLT(40)andone3/8”BLACKLOWHEIGHTLOCK NUT(26)asshownin FIGURE 7.
40 3/8X203mm
BUTTON HEAD
STEP8:
FIGURE 8
• SECURELY assemblethe SEATPAD (11)tothe LEG CURL/EXTSEAT(6)usingthreeBLACK RH CAPS (45),two3/8X 32mm
BOLTS (32),one3/8 X 82mm BOLT(35),three3/8” SAEWASHERS (43) andthree3/8” RHWASHERS(44) as shown inFIGURE8.
32 3/8X32mm
35 3/8X82mm
45 BLACK
44
6
43
11
9

STEP9:
FIGURE 9 3/8X 97mm 37
29
3
43
44
42
46
STEP10:
FIGURE 10
• AssemblefourROLLERPADS(27)and eight 2-3/8” OD PLASTICWASHERS(21)totheLEGCURLandLEG EXTENSION ROLLER
PAD SUPPORTS(12 & 13) usingfour1-1/4”SHAFTCOLLARS(25) as shown inFIGURE10.
• PullbackSPRING PINSonthePEDETAL(3)andinsertthe LEGCURLROLLERPADSUPPORT(12)and theLEGEXTENSIONROLLER
PAD SUPPORT(13).Assembleinplaceusingtwo5/16” X1/2”SHOULDERBOLTS (31)totheLEGCURLROLLERPAD SUPPORT(12)
andtheLEGEXTENSIONROLLERPAD SUPPORT(13)asshowninFIGURE10.
31
25
27
12
3
13
21
7
10
• SECURELYassemble the PEDESTAL(3)to the FRAME (7)usingfour RH CAPS (46),two3/8X 97mm BOLTS(37),one 3/8 X3”NY-
LONSPACER (29), four 3/8”SAEWASHERS (43),four3/8”RHWASHERS(44)andtwo 3/8” LOWHEIGHTLOCKNUTS(42) as
showninFIGURE9.(NOTE:TightenPEDESTALenoughtoremoveslopyetallowPEDESTALtorotatefreely.)