Life Fitness Club Series User manual

CLUB SERIES ABDOMINAL
Part # 6941401
RevA.
Revision:08/07/001
ASSEMBLY INSTRUCTIONS

KE
Y
PART
#
DESCRIPTION QTY KE
Y
PART
#
DESCRIPTION QTY
1 69159XX *TOWER 1 8 69199xx *3/16 X 12” ANGLE 1
1A 6928801 CABLE, BE-TP1,T3,90-1/4 1 9 6925501 HEAD PLATE 1
1B 6714901 GUIDE ROD BUSHING 2 10 3102901 3/8 X 1-1/4” BOLT 4
1C 6692601 END CAP 3 X 2 3 11 3102903 3/8 X 2-1/2” BOLT 5
1D 3222801 4-1/2 PULLEY 3 12 3102922 3/8 X 2-3/4” BOLT 2
1E 3102807 3/8-16 NYLOCK NUT 3 13 3102904 3/8 X 3” BOLT 2
1F 6866701 3/8 RH WASHER 4 14 3102942 3/8 X 3-1/2” BOLT 2
1G 6952801 LABEL, KEEP CLEAR 1 15 3102905 3/8 X 3-3/4” BOLT 4
1H 3102933 3/8-16 X 2 BOLT 1 16 3202404 3/8 X 3” BUTTON HEAD BOLT 4
1I 6480301 3/8 X 5/8OD X 9/16 SPACER 4 17 3102807 3/8” LOW HEIGHT LOCK NUT 17
1J 3102514 3/8 FLAT WASHER 2 18 3221504 3/8 ACORN NUT 10
1K 3102903 3/8-16 X 2.5 BOLT 2 19 3102514 3/8” SAE WASHER 22
1L 6866601 CAP, RH-20 BLK 4 20 6866701 3/8” RH WASHER 36
1M 6793001 LABEL, PRODUCT WARNING 2" 1 21 3203501 PILLOW BLOCK 2
2 69179xx *FOOT SUPPORT 1 22 6913801 WEIGHT STACK SELECTOR PIN 1
2A 6928202 TUBE 1-1/4 X 21.5 1 23 3108001 WEIGHT STACK CUSHION 2
2B 6928101 ROLLER PADS 2 24 6866601 RH CAP (02 WHITE)(03 PLAT) 36
2C 3222701 SHAFT COLLAR 2 25 3222001 1” SHAFT COLLAR 2
2D 3119301 END CAP 1-1/4 TUBE 26 6832701 RUBBER BUMPER 1
3 69165xx *SEAT SUPPORT 1 27 6714901 GUIDE ROD BUSHING 2
3A 6912201 HINGE ASSY 1 28 6912801 ACCORDION SLEEVE 3
3B 6692601 3 X 2 END CAP 7 29 6942501 PLACARD LABEL, ENGLISH 1
3C 6896901 HINGE PIN 3 30 6942601 **LANGUAGE PLACARD LABEL 1
3D 6922902 SEAT ASSY 1 31 6861902 TOP SHROUD 1
3E 6405201 2 SQ END CAP 3 32 6926901 GUIDE ROD 2
3F 6897101 ADJ PLATE 1 33 6887202 10 LB. WEIGHT PLATE (STD) 15
3G 6897001 15 POS ADJ PLATE 1 34 6888402 15 LB. WEIGHT PLATE (OPT) 10
3H 3234301 5/16-18 X 1/2 BOLT 4 35 69300xx *CHEST PAD 1
4 70597xx *ADJ PIVOT ARM 1 36 69131xx *SEAT PAD 1
4A 70596xx *ADJ CAM 1 37 69132xx *BACK PAD 1
4B 7054201 ADJ 1 38 3221601 STARLOCK WASHER 12
4C 3203002 SHAFT COLLAR 1 39 3202405 3/8 X 3-1/2 BUTTON HEAD BOLT 10
4D 6466901 SPRING PIN 1 40 3202401 3/8 X 1 BUTTON HEAD BOLT 2
4E 3104903 FLANGE BEARING 2 41 6862007 FRONT PARTIAL SHROUD 1
4F 3104301 RUBBER BUMPER 1 42 6861302 REAR PARTIAL SHROUD 1
4G 3103109 RUBBER GRIPS 2 43 6861007 FULL FRONT SHROUD 1
5 68839xx *GUIDE ROD SUPPORT 1 44 6925002 FULL REAR SHROUD 1
6 69305xx CAM SHROUD 1 45 6971601 WEIGHT STACK LABEL 1
7 7060302 COUNTERBALANCE 1 46 6957101 HEAVY WGT STACK LABEL 1
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:
CodeDescription
#02ROYAL BLUE
#03SLATE
#04CRANBERRY
#05NORTHWOODS
#06 SPACE BLUE
#07AMERICAN BEAUTY RED
#08SUEDE
#12 BLACK
#13HUNTER GREEN
#14 REGIMENTAL BLUE
#15GINGERSNAP
#16CONCORD
#17URQUOISE
#18 RASPBERRY
#19CROCUS


3
10 3/8 X 1-1/4” BOLT
11 3/8 X 2-1/2” BOLT
12 3/8 X 2-3/4” BOLT
13 3/8 X 3” BOLT
14 3/8 X 3-1/2” BOLT
15 3/8 X 3-3/4” BOLT
40 3/8 X 1” BUTTON HEAD BOLT
39 3/8 X 3-1/2”BUTTON HEAD BOLT
17
3/8” LOW
HEIGHT LOCK
NUT
18
3/8”ACORN NUT
19
3/8” SAE
WASHER
24
RH WASHER
20
RH CAP

1
1C
1K
1B
1H
1D
1J
1A
1L
1F
1E
2"2"
DETAIL A
SCALE 1 : 5
1M
1G

3D
3
3A
3C
3G
3F
3H

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
1
3
• LOOSELY assemble the SEAT FRAME (3) to the lower tube on the TOWER (1) using four RH CAPS (26), two 3/8 X 3-3/4”
BOLTS (15), four 3/8” SAE WASHERS (19), four 3/8” RH WASHERS (20) and two 3/8” LOW HEIGHT LOCK NUTS (17) as
shown in FIGURE 1.
15 3/8 X 3-3/4”
17
20
19
26
• LOOSELY assemble the SEAT FRAME (3) to the upper tube on the TOWER (1) using four RH CAPS (26), two 3/8 X 2-3/4”
BOLTS (12), four 3/8” SAE WASHERS (19), four 3/8” RH WASHERS (20) and two 3/8” LOW HEIGHT LOCK NUTS (17) as
shown in FIGURE 1.
3/8 X 2-3/4” 12
1A
3A
3D
3B

• LOOSELY assemble the FOOT SUPPPORT (2) to the SEAT FRAME (3) using four RH CAPS (26), two 3/8 X 3-3/4” BOLTS (15),
four 3/8” SAE WASHERS (19), four 3/8” RH WASHERS (20), and two 3/8” LOW HEIGHT LOCK NUTS (17) as shown in
FIGURE 2.
STEP 2:
FIGURE 2
5
2
15 3/8 X 3-3/4”
17
20
19
26
3
•Securely tighten all loose frame connections made to this point.
1A
2B
1B
3D
2C 2D
2A

6
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 3:
FIGURE 3
• SECURELY assemble the CAM SHROUD (6) to the SEAT FRAME (3) using two RH CAPS (24), two 3/8 X 3-1/2” BOLTS
(14), four 3/8” SAE WASHERS (19), four 3/8” RH WASHERS (20), two 3/8” LOW HEIGHT LOCK NUTS (17) and two RH
CAPS (26), as shown in FIGURE 3.
14 3/8 X 3-1/2”
3
19
6
20
24
17
26
1A

4
4D
4B
4C
4E
4A
4G
SPRING PIN SHAFT SHOULD BE
INSERTED INTO SLOTTED
PLATE AS SHOWN

7
STEP 4
FIGURE 4
• SECURELY assemble the AB ARM (4) to the SEAT FRAME (3) using four RH WASHERS (20), four 3/8” SAE WASHERS (19),
four 3/8” LOW HEIGHT LOCK NUTS (17) and four RH CAPS (26)
STEP 5:
FIGURE 5
28
21
4
TIGHTEN!
SET SCREWS
• IMPORTANT! When AB ARM (4) is centered and level in the PILLOW BLOCKS (21), tighten the PILLOW BLOCK set screws.
4
3
20
17
26 19
16
18
• Slide threeACCORIDIAN SLEEVES (28) over the shafts on the BOOMASSEMBLY (4) as shown in FIGURE 4.
• Slide two PILLOW BLOCKS (21) over the shafts on the BOOM ASSEMBLY (4) as shown in FIGURE 4.
• Assemble four 3/8 X 3-1/4” BUTTON HEAD CAP SCREWS (16) and four STARLOCK WASHERS (18) to the the PILLOW
BLOCKS (21) as shown in FIGURE 4
4G
1A