Life Fitness Club Series User manual

CLUB SERIES ABDOMINAL
Part # 6941401
RevA.
Revision:08/07/001
ASSEMBLY INSTRUCTIONS

KE
Y
PART
#
DESCRIPTION QTY KE
Y
PART
#
DESCRIPTION QTY
1 69159XX *TOWER 1 8 69199xx *3/16 X 12” ANGLE 1
1A 6928801 CABLE, BE-TP1,T3,90-1/4 1 9 6925501 HEAD PLATE 1
1B 6714901 GUIDE ROD BUSHING 2 10 3102901 3/8 X 1-1/4” BOLT 4
1C 6692601 END CAP 3 X 2 3 11 3102903 3/8 X 2-1/2” BOLT 5
1D 3222801 4-1/2 PULLEY 3 12 3102922 3/8 X 2-3/4” BOLT 2
1E 3102807 3/8-16 NYLOCK NUT 3 13 3102904 3/8 X 3” BOLT 2
1F 6866701 3/8 RH WASHER 4 14 3102942 3/8 X 3-1/2” BOLT 2
1G 6952801 LABEL, KEEP CLEAR 1 15 3102905 3/8 X 3-3/4” BOLT 4
1H 3102933 3/8-16 X 2 BOLT 1 16 3202404 3/8 X 3” BUTTON HEAD BOLT 4
1I 6480301 3/8 X 5/8OD X 9/16 SPACER 4 17 3102807 3/8” LOW HEIGHT LOCK NUT 17
1J 3102514 3/8 FLAT WASHER 2 18 3221504 3/8 ACORN NUT 10
1K 3102903 3/8-16 X 2.5 BOLT 2 19 3102514 3/8” SAE WASHER 22
1L 6866601 CAP, RH-20 BLK 4 20 6866701 3/8” RH WASHER 36
1M 6793001 LABEL, PRODUCT WARNING 2" 1 21 3203501 PILLOW BLOCK 2
2 69179xx *FOOT SUPPORT 1 22 6913801 WEIGHT STACK SELECTOR PIN 1
2A 6928202 TUBE 1-1/4 X 21.5 1 23 3108001 WEIGHT STACK CUSHION 2
2B 6928101 ROLLER PADS 2 24 6866601 RH CAP (02 WHITE)(03 PLAT) 36
2C 3222701 SHAFT COLLAR 2 25 3222001 1” SHAFT COLLAR 2
2D 3119301 END CAP 1-1/4 TUBE 26 6832701 RUBBER BUMPER 1
3 69165xx *SEAT SUPPORT 1 27 6714901 GUIDE ROD BUSHING 2
3A 6912201 HINGE ASSY 1 28 6912801 ACCORDION SLEEVE 3
3B 6692601 3 X 2 END CAP 7 29 6942501 PLACARD LABEL, ENGLISH 1
3C 6896901 HINGE PIN 3 30 6942601 **LANGUAGE PLACARD LABEL 1
3D 6922902 SEAT ASSY 1 31 6861902 TOP SHROUD 1
3E 6405201 2 SQ END CAP 3 32 6926901 GUIDE ROD 2
3F 6897101 ADJ PLATE 1 33 6887202 10 LB. WEIGHT PLATE (STD) 15
3G 6897001 15 POS ADJ PLATE 1 34 6888402 15 LB. WEIGHT PLATE (OPT) 10
3H 3234301 5/16-18 X 1/2 BOLT 4 35 69300xx *CHEST PAD 1
4 70597xx *ADJ PIVOT ARM 1 36 69131xx *SEAT PAD 1
4A 70596xx *ADJ CAM 1 37 69132xx *BACK PAD 1
4B 7054201 ADJ 1 38 3221601 STARLOCK WASHER 12
4C 3203002 SHAFT COLLAR 1 39 3202405 3/8 X 3-1/2 BUTTON HEAD BOLT 10
4D 6466901 SPRING PIN 1 40 3202401 3/8 X 1 BUTTON HEAD BOLT 2
4E 3104903 FLANGE BEARING 2 41 6862007 FRONT PARTIAL SHROUD 1
4F 3104301 RUBBER BUMPER 1 42 6861302 REAR PARTIAL SHROUD 1
4G 3103109 RUBBER GRIPS 2 43 6861007 FULL FRONT SHROUD 1
5 68839xx *GUIDE ROD SUPPORT 1 44 6925002 FULL REAR SHROUD 1
6 69305xx CAM SHROUD 1 45 6971601 WEIGHT STACK LABEL 1
7 7060302 COUNTERBALANCE 1 46 6957101 HEAVY WGT STACK LABEL 1
*For all 5 digit part numbers you need to add the color at the end. **Language placard kit comes with Dutch, French,
For shrouds and weldments please use the following codes: German, Poruguese, Spanish, Japaneese, and
xxxxx07 Denotes Platinum Italian.
xxxxx08 Denotes White
*For upholstery, please use the following codes:
CodeDescription
#02ROYAL BLUE
#03SLATE
#04CRANBERRY
#05NORTHWOODS
#06 SPACE BLUE
#07AMERICAN BEAUTY RED
#08SUEDE
#12 BLACK
#13HUNTER GREEN
#14 REGIMENTAL BLUE
#15GINGERSNAP
#16CONCORD
#17URQUOISE
#18 RASPBERRY
#19CROCUS


3
10 3/8 X 1-1/4” BOLT
11 3/8 X 2-1/2” BOLT
12 3/8 X 2-3/4” BOLT
13 3/8 X 3” BOLT
14 3/8 X 3-1/2” BOLT
15 3/8 X 3-3/4” BOLT
40 3/8 X 1” BUTTON HEAD BOLT
39 3/8 X 3-1/2”BUTTON HEAD BOLT
17
3/8” LOW
HEIGHT LOCK
NUT
18
3/8”ACORN NUT
19
3/8” SAE
WASHER
24
RH WASHER
20
RH CAP

1
1C
1K
1B
1H
1D
1J
1A
1L
1F
1E
2"2"
DETAIL A
SCALE 1 : 5
1M
1G

3D
3
3A
3C
3G
3F
3H

STEP 1:
FIGURE 1
4
0123456
1/2 1/2 1/2 1/2 1/2 1/2
1
3
• LOOSELY assemble the SEAT FRAME (3) to the lower tube on the TOWER (1) using four RH CAPS (26), two 3/8 X 3-3/4”
BOLTS (15), four 3/8” SAE WASHERS (19), four 3/8” RH WASHERS (20) and two 3/8” LOW HEIGHT LOCK NUTS (17) as
shown in FIGURE 1.
15 3/8 X 3-3/4”
17
20
19
26
• LOOSELY assemble the SEAT FRAME (3) to the upper tube on the TOWER (1) using four RH CAPS (26), two 3/8 X 2-3/4”
BOLTS (12), four 3/8” SAE WASHERS (19), four 3/8” RH WASHERS (20) and two 3/8” LOW HEIGHT LOCK NUTS (17) as
shown in FIGURE 1.
3/8 X 2-3/4” 12
1A
3A
3D
3B

• LOOSELY assemble the FOOT SUPPPORT (2) to the SEAT FRAME (3) using four RH CAPS (26), two 3/8 X 3-3/4” BOLTS (15),
four 3/8” SAE WASHERS (19), four 3/8” RH WASHERS (20), and two 3/8” LOW HEIGHT LOCK NUTS (17) as shown in
FIGURE 2.
STEP 2:
FIGURE 2
5
2
15 3/8 X 3-3/4”
17
20
19
26
3
•Securely tighten all loose frame connections made to this point.
1A
2B
1B
3D
2C 2D
2A

6
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 3:
FIGURE 3
• SECURELY assemble the CAM SHROUD (6) to the SEAT FRAME (3) using two RH CAPS (24), two 3/8 X 3-1/2” BOLTS
(14), four 3/8” SAE WASHERS (19), four 3/8” RH WASHERS (20), two 3/8” LOW HEIGHT LOCK NUTS (17) and two RH
CAPS (26), as shown in FIGURE 3.
14 3/8 X 3-1/2”
3
19
6
20
24
17
26
1A

4
4D
4B
4C
4E
4A
4G
SPRING PIN SHAFT SHOULD BE
INSERTED INTO SLOTTED
PLATE AS SHOWN

7
STEP 4
FIGURE 4
• SECURELY assemble the AB ARM (4) to the SEAT FRAME (3) using four RH WASHERS (20), four 3/8” SAE WASHERS (19),
four 3/8” LOW HEIGHT LOCK NUTS (17) and four RH CAPS (26)
STEP 5:
FIGURE 5
28
21
4
TIGHTEN!
SET SCREWS
• IMPORTANT! When AB ARM (4) is centered and level in the PILLOW BLOCKS (21), tighten the PILLOW BLOCK set screws.
4
3
20
17
26 19
16
18
• Slide threeACCORIDIAN SLEEVES (28) over the shafts on the BOOMASSEMBLY (4) as shown in FIGURE 4.
• Slide two PILLOW BLOCKS (21) over the shafts on the BOOM ASSEMBLY (4) as shown in FIGURE 4.
• Assemble four 3/8 X 3-1/4” BUTTON HEAD CAP SCREWS (16) and four STARLOCK WASHERS (18) to the the PILLOW
BLOCKS (21) as shown in FIGURE 4
4G
1A

8
0123456
1/2 1/2 1/2 1/2 1/2 1/2
STEP 6:
FIGURE 6
• SECURELY assemble the COUNTERBALANCE (7) to the AB ARM (4) using two RH CAPS (26), one 3/8 X 2-1/2” BOLT (11),
two 3/8” SAE WASHERS (19), two 3/8” RH WASHERS (20) and one 3/8” LOW HEIGHT LOCK NUT (17) as shown in
FIGURE 6.
11 3/8 X 2-1/2”
4
7
17
20
19
26

3/4"
9
STEP 7:
FIGURE 7
• Slide the end of the CABLE into the bushing on the ABARM (4) as shown in FIGURE 8.
4
CABLE
STEP 8:
FIGURE 8
• SECURELYassemble the CHEST PAD (35) to the 3/16 X 12”ANGLE (8) using two RH CAPS (26), two 3/8 X 1-1/4” BOLTS (10)
and two 3/8” RH WASHERS (20) as shown in FIGURE 8. (NOTE: Direction of hole pattern.)
3/8 X 1-1/4” 10
26
20
35
8
1A

STEP 10:
FIGURE 10
• SECURELY assemble the SEAT PAD (36) to the seat post on the SEAT FRAME (3) using two RH CAPS (24), two 3/8 X 3”
BOLTS (13) and two 3/8” RH WASHERS (20) as shown in FIGURE 10.
0123456
1/2 1/2 1/2 1/2 1/2 1/2
10
STEP 9:
FIGURE 9
• SECURELYassemble the 3/16 X 12”ANGLE (8) to theABARM (4) using four RH CAPS (26), two 3/8 X 2-1/2” BOLTS (11), four
3/8” RH WASHERS (20) and two 3/8” LOW HEIGHT LOCK NUTS (17) as shown in FIGURE 9.
11 3/8 X 2-1/2”
4
8
20
26
3/8 X 3” 13
36
3
24
20
17
2B
1A

3"
STEP 11:
FIGURE 11
11
• SECURELY assemble one BACK PAD (37) to the SEAT FRAME (3) using two RH CAPS (24), two 3/8 X 1-1/4” BOLTS (10) and
two 3/8” RH WASHERS (20) as shown in FIGURE 11.
3/8 X 1-1/4” 10
3
24
20
37

STEP 12:
• Insert the two GUIDE RODS (32) FOUND IN SHROUD KIT into the base of the TOWER (1) as shown in FIGURE 12. Lubricate
the GUIDE RODS (32) with a silicon or teflon spray that is available at most hardware stores.
• Slide two WEIGHT STACK CUSHIONS (23) down over the GUIDE RODS (32). See FIGURE 12.
• Using EXTREMECAREplace fifteen 10 LB. WEIGHT PLATES (33) over the GUIDE RODS (32) as shown in FIGURE 12.(NOTE:
If HEAVYWEIGHTOPTION is being used, slide ten 15LB.WEIGHTPLATES (34) over the GUIDE RODS (32) first, then
slide five 10 LB. WEIGHT PLATES (33) over the GUIDE RODS.)
• Carefully Slide the HEAD PLATE (9) down over the GUIDE RODS (32) onto the weight stack as shown in FIGURE 12.
• Slide one WEIGHT STACK SELECTOR PIN (22) over the shaft on the HEAD PLATE (9) as shown in FIGURE 12.
FIGURE 12
12
• Slide two GUIDE ROD BUSHINGS (27) over each GUIDE ROD(32)
• Slide two 1” SHAFT COLLARS (25) over each GUIDE ROD (32) as shown in FIGURE 12.
• Place the GUIDE ROD SUPPORT (5) over the GUIDE RODS (32) as shown in FIGURE 12.
23
33
32
9
22
25
27
5
1
HEAVYWEIGHT
OPTION
34
33

13
• Screw the threaded end of the CABLE all the way onto the end of the shaft on the HEAD PLATE (9) and tighten jam nut
securely. See FIGURE 13.
STEP13:
FIGURE 13
• Insert the WEIGHT STACK PIN (22) into the WEIGHT STACK as shown in FIGURE 13.
• SECURELY assemble the GUIDE ROD SUPPORT (5) to the TOWER (1) using four RH CAPS (26), two 3/8 X 2-1/2” BOLTS
(11), four 3/8” RH WASHERS (20) and two 3/8” LOW HEIGHT LOCK NUTS (17) as shown in FIGURE 13.
TIGHTEN!
20
26
17
• Slide GUIDE ROD BUSHINGS (27) into the tubes on the GUIDE ROD SUPPORT (5), slide 1” SHAFT COLLARS (25) under-
neath the GUIDE ROD BUSHINGS (27) and SECURELY tighten the set screws.
• If the HEAD PLATE (9) does not sit on top of the first WEIGHT PLATE (33), push the head plate down, insert the SELECTOR PIN
(22) and perform several repetitions on the machine. This will relax the cable system and prevent the HEAD PLATE (9) from
lifting up.
• If after completing previous step the HEAD PLATE (9) still does not sit on top of the first WEIGHT PLATE (33) or if there is
excess slack in the cable system, adjust the threaded end of the CABLE accordingly and retighten the jam nut.
11 3/8 X 2-1/2”
5
25
27
1
22
33
9

14
STEP14:
FIGURE 14
0123456
1/2 1/2 1/2 1/2 1/2 1/2
• Peel the backing off the WEIGHT STACK LABELS (31), line up sheet to the right of the selector opening and apply labels to
the WEIGHT PLATES (33 or 34), starting with the HEAD PLATE (9) as shown in FIGURE 14.
31
33
9
REFER TO SHROUD KITASSEMBLYINSTRUCTIONS
• The weight stack LABEL SHEET (31) includes labels for the lbs. and kgs., for both the standard and optional stacks.

15
STEP 16:
FIGURE 16
• SECURELY assemble the TOP SHROUD (31) to the TOWER (1) using two 3/8 X 1” BUTTON HEAD BOLTS (40) and two
STARLOCK WASHERS (38) as shown in FIGURE 16.
1
31
3/8 X 1” BUTTON HEAD 40
38

16
STEP 17:
FIGURE 17
(NOTE: If the PARTIAL SHROUD KIT is being used follow STEP 17. If the FULL SHROUD KIT is being used follow
STEP 18)
3/8 X 3-1/2” 39
38
41
42
1
18
• SECURELY assemble the FRONT PARTIAL SHROUD (41) and the REAR PARTIAL SHROUD (42) to the TOWER (1) using
ten 3/8 X 3-1/2” BUTTON HEAD BOLTS (39), ten STARLOCK WASHERS (38), and ten 3/8” ACORN NUTS (18) as shown
in FIGURE 17.

17
STEP 18:
FIGURE 18
• SECURELY assemble the FRONT FULL SHROUD (43) and the REAR FULL SHROUD (44) to the TOWER (1) using eight 3/8
X 3-1/2” BUTTON HEAD BOLTS (39), eight STARLOCK WASHERS (38), and eight 3/8” ACORN NUTS (18) as shown in
FIGURE 18.
3/8 X 3-1/2” 39
38
43
44
1
18