Life Fitness 90TW-XXXX-03 User manual

ARCTIC SILVER 90TW-XXXX-03 TREADMILL
Customer Support Services
PARTS MANUALrev 01 May 2008

2
ARCTIC SILVER 90TW 90TW-XXXX-03
Contents S/N TWB100000 and up
Miscellaneous ..........................................................................................................3
Console Assembly .....................................................................................................4
Motor Cover, Leveler and End Caps................................................................................7
Ergo Bar and Upright Assembly .....................................................................................8
Accessory Trays........................................................................................................9
Belt, Deck and Rollers...............................................................................................10
LifeSprings and Anti-static Tinsel..................................................................................11
Lift Frame Assembly .................................................................................................12
Lift Motor and Home Switch........................................................................................13
Drive Motor Assembly................................................................................................14
Wax Motor, Wax Bag, Wax Nozzle, and Wax Bracket Assembly ..............................................15
Speed Sensor and Sensor Wheel Assembly .......................................................................16
Rear Roller Guards...................................................................................................17
DC Controller and On/Off Switch..................................................................................18
Line Cord and Line Filter............................................................................................19
Cables..................................................................................................................20

3
ARCTIC SILVER 90T 90TW-XXXX-03
Miscellaneous S/N TWB100000 and up
Language Operation
Manual* Assembly Instruction* Instruction Bag Assembly Service Manual
ENGLISH M051-00K60-A028 M051-00K60-B024 N/A
FRENCH
PORTUGUESE
SPANISH
M051-00K60-A029 M051-00K60-B025
N/A
DUTCH
GERMAN
ITALIAN
M051-00K60-A030 M051-00K60-B026
N/A
JAPANESE M051-00K60-A031 M051-00K60-A027 N/A
M051-00K60-A023
*If available, operation manuals and assembly instructions are available only in PDF form.
AK60-00161-0000 HDWR-BAG ASSY: MFG; 90TW BM
Item Description Qty
0K60-01098-0001 END-CAP: SPHERE 4
0017-00021-2846 CONN FTYPE PNL F01S RD GP F B 1
0017-00042-1151 RIVET: PLASTIC; REMOVABLE 5
0017-00101-1256 3/8 -16X80 UNS HEX BLT G5 ZN B 4
0017-00101-1767 1/4 -20X28 TRX BUT L CS G8 ZS B 4
0017-00101-1768 1/4 -20X32 TRX BUT L CS G8 ZS B 2
0017-00101-1776 VMI 10-16X 8 PHL PAN B ST ZB B 10
0017-00103-0188 NUT 3/8 -16 LOCK-FLNGE D ST CD B 4
0017-00104-0464 WSH 406-.734-064 FL-D ST ZS B 4
Touch-up Paint
Item Description Qty
0017-00008-0204 PAINT: CAN; SPRAY; ARCTIC SILVER B 1
0017-00008-0205 PAINT: BOTTLE; ARCTIC SILVER B 1
0017-00008-0206 PAINT: STEALTH GREY; .6OZ. BTL. B 1
Pre-Wire Cables for LCD Entertainment
Item Description Qty
AK32-00020-0002 CBL-ASSY: COAX; 120 IN. S/C-B 1
AK32-00078-0001 CBL-ASSY: PWR EXT; 120" S/C-C 1

4
Language Console* Overlay/Bezel
Assembly*
Eng+Met AK60-00112-0001 AK60-00109-0001
German AK60-00112-0003 AK60-00109-0003
Spanish AK60-00112-0004 AK60-00109-0004
Japanese AK60-00112-0006 AK60-00109-0006
French AK60-00112-0007 AK60-00109-0007
Italian AK60-00112-0008 AK60-00109-0008
Dutch AK60-00112-0009 AK60-00109-0009
Portuguese AK60-00112-0010 AK60-00109-0010
*Some consoles and overlay/bezel assemblies may be unavailable
ARCTIC SILVER 90T 90TW-XXXX-03
Console Assembly (page 1 of 3) S/N TWB100000 and up
Stop Key TetherAssembly
AK60-00101-0000
Disc Magnet
0K40-01070-0000 Screw
0017-00101-1275

5
ARCTIC SILVER 90T 90TW-XXXX-03
Console Assembly (page 2 of 3) S/N TWB100000 and up
Phillips Screw(5)
0017-00101-1275 Console PCB
A084-92236-A001
Phillips Screw
0017-00101-0969
Polar Receiver
SK40-00045-0001
Receiver Isolator Cube
0K36-01059-0001
Side Foam
0K36-01060-0000
Receiver Isolator Tube
0K36-01059-0002
Polar/Emergency Stop
Cable Assembly
AK60-00043-0000
(Note: The 6-pin connector,
connects to the PCB Assy.
The 2-pin connector,
connects to the Stop
Switch connector.)
Stop Switch Assembly
AK58-00036-0000
Note: 2-pin connector,
connects to the
Polar/Emergency Stop
2-pin connector.
6-Pin
Connector
2-Pin
Connector
2-Pin
Connector

6
ARCTIC SILVER 90T 90TW-XXXX-03
Console Assembly (page 3 of 3) S/N TWB100000 and up
Left Wire Cover
0K60-01041-0003
Right Wire Cover
0K60-01041-0004
Phillips Screw(9)
0017-00101-1288
Rear Decal
0K60-01176-0000
Console Rear Case
0K60-01072-0001

7
ARCTIC SILVER 90T 90TW-XXXX-03
Motor Cover, Leveler, and End Caps S/N TWB100000 and up
Motor Cover Screws(4)
0017-00101-1621
Jam Nut
0017-00103-0323
Leveler
0K60-01033-000
0
End Cap(4)
0K60-01018-0001
Anti Skid
0K60-01096-0001
Handrail Bolt
0017-00101-1256
Motor Cover
AK60-00033-0002
End Cap Screws(8)
0017-00101-1776
Grommets(8)
0017-00042-0326
Flat Washer
0017-00104-0464
Locking Nut
0017-00103-0188
Grommets(4)
0017-00042-0326

8
ARCTIC SILVER 90T 90TW-XXXX-03
Ergo Bar and Upright Assembly S/N TWB100000 and up
Main Wirin
g
Cable
ERGO Bar
0K60-01081-0001
LF Bug Medallion Assy
AK58-00245-0000
Left Upright Assembly
AK60-00117-0003
Mounting Screw
0017-00101-1768
Mounting Scre
w
0017-00101-17
6
Right Upright Assembly
AK60-00116-0003
End Cap
0K60-01098-0001

9
ARCTIC SILVER 90T 90TW-XXXX-03
Accessory Trays S/N TWB100000 and up
Mounting Screws(4)
0017-00101-1767
Push Rivots(2)
0017-00042-1151
Accessory Tray RT
0K60-01008-0003 Accessory Tray LT
0K60-01008-0004

10
ARCTIC SILVER 90T 90TW-XXXX-03
Belt, Deck, and Rollers S/N TWB100000 and up
Deck
0K60-01022-000
0
Deck Screws(4)
0017-00101-1775
Rear Roller
0K60-01011-0000
Front Roller
AK60-00029-0000
Striding Belt
0K60-01024-0000 (All International)
0K60-01024-0002 (Only 90T-0100 and 90T-0300)
Decal
0K60-01190-0000

11
ARCTIC SILVER 90T 90TW-XXXX-03
LifeSprings and Anti-static Tinsel S/N TWB100000 and up
Tinnerman Clip(4)
0017-00103-0198
Allen Screw(8)
0017-00101-1652
Washer(8)
0017-00104-0072
Lifespring(8)
0K40-01026-0002
Anti-Static Tinse
l
0K60-01055-0000
Tinsel Extension Spring
0017-00009-0901
Tinsel Screw
0017-00101-1193

12
ARCTIC SILVER 90T 90TW-XXXX-03
Lift Frame Assembly S/N TWB100000 and up
Wheel Assembly
0K60-01020-0000
Cap
0K60-01092-0000
Cotter Pin
0017-00007-0208
Clevis Pin
0017-00007-027
1
Lift Frame Assembly
AK60-00065-0000
Clevis Pin
0017-00007-0270
Cotter Pin
0017-00007-020
8

13
ARCTIC SILVER 90T 90TW-XXXX-03
Lift Motor and Home Switch S/N TWB100000 and up
Clevis Pins
0017-00007-0214
Cotter Pins
0017-00007-0208
Lift Motor
0K60-01094-0000 (120v)
0K60-01166-0000(220v/60Hz)
Home Switch
0017-00032-0195
Clevis Pins
0017-00007-0215
Ground Screw
0017-00101-0883
Ground Washer
0017-00104-0004
Ground Screw
0017-00101-0883

14
ARCTIC SILVER 90T 90TW-XXXX-03
Drive Motor Assembly S/N TWB100000 and up
Tensioning Bolt
0017-00101-1283
Mounting Nuts(4)
0017-00103-0132
Motor; Bleed Cable
AK60-00098-0000
Drive Motor Assembl
y
AK60-00081-0001
Motor Brush Kit
GK60-00002-0007
Drive Belt
0K60-01025-0000
Washer
0017-00104-0159
Motor Mount Spacer
0K60-01120-0000
Speed Sensor
Brkt Screws(2)
0017-00101-1193
Isolation
Mounting Plate
0K60-01123-0000
Isolation Mounts
0K60-01119-0000
Wide Washer(4)
0K60-01121-0000
Locking Nut(4)
0017-00103-0025

15
ARCTIC SILVER 90T 90TW-XXXX-03
Wax Motor, Wax Bag, Wax Nozzle, and Bracket S/N TWB100000 and up
Not applicable for models 90T-0100 or 90T-0300
Wax Motor
0K60-01122-0000 (120v)
AK60-00099-0000(220v)
Wax Hose
0017-00041-0880
Nozzle Elbow
0017-00042-112
2
Wax Bracket Assembly
AK60-00017-0000
Wax Spray Nozzle
0017-00009-1138
Wax Bag
GK60-00002-0001
Push Rivets
0017-00042-1151
Support Wax Bag
0K60-01035-0001

16
ARCTIC SILVER 90T 90TW-XXXX-03
Sensor and Sensor Wheel Assembly S/N TWB100000 and up
OPTO Speed Sensor
w/Bracket
AK60-00048-0001
Speed Sensor
w/o Bracket
AK60-00093-0000
Screw
0017-00101-1017
Bracket
0K60-01054-0001
Drive Motor Pulley
0K60-01097-0000
Sensor Wheel
0K60-01051-0000
Mounting Screws
0017-00101-0776
Chopper Pulley
Wheel Assembly
AK60-00120-0001
Setscrews(2)
0017-00101-0333
Backer Plate
0K60-01189-0000
(If Equipped)
STAMP MUST FACE
EACH OTHER

17
ARCTIC SILVER 90T 90TW-XXXX-03
Rear Roller Guards S/N TWB100000 and up
Rear Roller
Adjusting Bolt(2)
0017-00101-1714
Rear Roller
Guards RT
0K60-01085-0001
Washer(2)
0017-00104-0334
Rear Roller
Guards LT
0K60-01085-0002
Roller Guard Screws(2
)
0017-00101-1776

18
ARCTIC SILVER 90T 90TW-XXXX-03
DC Controller and On/Off Switch S/N TWB100000 and up
DC Controller Bottom
Mounting Screws(2)
0017-00101-0162
DC Controller
GK60-00002-0002
100-120 Volts/50-60 H
z
GK60-00002-0003
200+ Volts/50-60 Hz
ON/OFF Switch
0017-00032-0198
DC Controller Top
Mounting Screws(2)
0017-00101-0168
Lock Washers(2)
0017-00104-0460

19
ARCTIC SILVER 90T 90TW-XXXX-03
Line Cord and Line Filter S/N TWB100000 and up
Line Filter Assembly
0017-00003-0898
(220v, 10Amp)
Screw(2
)
0017-00101-0162
Strain Relief
0017-00042-1150
Line Cord
AK60-00067-0000 Domestic 120/60
0017-00003-0696 220v/50Hz Continental
0017-00003-0890 220v/50Hz UK
0017-00003-0951 220v/60Hz U.S.
0017-00003-0996 230v/50Hz Australian
Line Filter Assembly (20A)
0017-00003-1015
Aluminum Flexdeck Decal
0K58-01365-0000

20
ARCTIC SILVER 90T 90TW-XXXX-03
Cables S/N TWB100000 and up
WaxPumpCable
AK60-00041-0000
HomeSwitchCable
AK60-00038-0000
ConsoleCable
AK60-00037-0001
CableAssy(Black)
AK26-00346-0000
CableAssy(White)
AK26-00347-0000
PowerControllerCable
AK60-00103-0000Hot/Black“D”
120VAC
Neutral/White“E”
Ground/Green“C”
Hot/Black“A”
220VAC
Neutral/White“B”
Ground/Green“C”
PowerControllerCable
AK60-00104-0000
CableAssy(grnd)
AK26-00348-0000