Life Fitness ARCTIC SILVER 95TE-0XXX-08 User manual

ARCTIC SILVER 95TE-0XXX-08 TREADMILL
Customer Support Services
PARTS MANUALrev 30 May 2008

2
Miscellaneous ..........................................................................................................3
Console, Overlay Assembly, And Overlay..........................................................................5
Console Components..................................................................................................6
Uprights and Handrails ...............................................................................................8
Ergo Bar, Heart Rate Sensors, and Activity Zone ................................................................9
Activity Zone Module with Overlay Assembly....................................................................10
Rear Endcaps and Cup Holders.....................................................................................11
Motor Cover, Front Cover, and Endcaps..........................................................................12
Scuff Pad and Tinsel .................................................................................................13
On-Off Switch, Access Plate, and Grommets ....................................................................14
Belt, Deck, and Rear Roller.........................................................................................15
Lift Frame, Lift Motor, and IEC Receptacle......................................................................16
Idler Arm Assembly ..................................................................................................17
Leg Leveler Assembly................................................................................................18
Front Roller Assembly ...............................................................................................19
Drive Motor Assembly................................................................................................20
Stride Sensor Assembly and Stride Sensor PCB Assembly......................................................21
DSP-Controller Assembly............................................................................................22
Line Cords ............................................................................................................23
Block Diagrams .......................................................................................................24
ARCTIC SILVER 95TE 95TE-0XXX-08
Contents S/N TSM100000 and up

3
Language Operation
Manual* Assembly Instructions* Instruction Bag Assembly* Service Manual
English M051-00K58-
A276 M051-00K58-A322
AK58-00579-
0000
French
Portuguese
Spanish
M051-00K58-
A277 M051-00K58-A323
AK58-00579-
0001
Dutch
German
Italian
M051-00K58-
A278 M051-00K58-A324
AK58-00579-
0002
Japanese M051-00K58-
A279 M051-00K58-A325
AK58-00579-
0003
M051-00K58-A254
*Operation manuals, assembly instructions, and instruction bag assemblies may be unavailable for some models.
ARCTIC SILVER 95TE 95TE-0XXX-08
Miscellaneous S/N TSM100000 and up
AK58-00226-0000 HDWR-BAG ASSY: MFG;95T/97T
Part No. DS/N TSMescription Qty
0K58-01305-0002 PLUG: UPRIGHT S/C-C 2
0K58-01347-0000 GASKET: ERGOBAR C 2
0017-00009-1049 WRENCH: TORX; T27 B 1
0017-00042-0326 GROMMET: PLASTI; .130/.005 S/C#13-B 2
0017-00042-0840 CLIP: WIRE; PUSH-MTG; 3/4"; S/C#80-B 5
0017-00101-1770 8-15X 8 PHL PAN A SS NO B 6
0017-00101-1772 10-16X 8 PHL PAN B ST ZS B 6
0017-00101-1773 1/4 -20X 8 TRX BUT CS SS NO B 6
0017-00101-1774 5/16-18X40 TRX FLT CS ST ZS B 4
0017-00101-1778 1/2 -13X16 UNS HEX CS G5 ZB B 4
0017-00101-1780 8- X20 PHL TRS AB SS NO B 8
0017-00104-0325 WSH 516-.873-125 SL-D ST ZN B 4
0017-00103-0327 NUT 5/16-18 HEX; JAM D ST ZS B 4

4
KIT: SERV; ROLLER-GUARDS; 93/95Ti BM (Part No. GK58-00002-0095)
Part No. Description Qty
AK58-00360-0001 GUARD-ASSY: MFG; RT; 3.50 B 1
AK58-00360-0002 GUARD-ASSY: MFG; LT; 3.50 B 1
available only in the kit INSTR: SERV; ROLLER-GUARDS + 1
0017-00042-0326 GROMMET: PLASTI; .130/.005 S/C#13-B 2
0017-00042-1147 GROMMET: NYLON; SCREW B 2
0017-00101-1776 10-16X 8 PHL PAN B ST ZB B 4
KIT: SERV; ANTI-SLIP RAIL BM (Part No. GK58-00002-0071)
Part No. Description Qty
available only in the kit INSTR:TEMPLT; ANTI-SLIP RAIL B 4
available only in the kit INSTR: KIT; ANTI-SLIP RAIL + 1
0K58-01376-0000 RAIL: ANTI-SLIP;STEALTH-GREY E 2
available only in the kit PAD: WIPE; ALCOHOL/DRY B 1
Touch-up Paint
Part No. Description
0017-00008-0204 PAINT: CAN; SPRAY; ARCTIC SILVER
0017-00008-0205 PAINT: BOTTLE; ARCTIC SILVER ( .5 OZ )
0017-00008-0206 PAINT: PEN; ARCTIC SILVER ( .33 OZ )
Ink Transfer Touch-up Paint*
Part No. Description
0017-00008-0210 PAINT: TOUCH-UP; SHADOW-GRAY; .6 OZ BTL.
0017-00008-0211 PAINT: TOUCH-UP; SHADOW-GRAY; .6 OZ. PEN
*See service bulletin No. GN05032101N
Arctic Silver 95TE 95TE-0XXX-08
Miscellaneous - Continued S/N TSM100000 and up

5
Emergency
Stop Switch
AK58-00036-0000
Disk Magnet
0K40-01070-0000
Rubber Pad
0K58-01359-0000
Tether
AK58-00322-0000
Stop Stitch
0K58-01321-0000
Screw
0017-00101-1811
Headphone Jack Assy
AK32-00043-0000
Switch: Micro; Gold; 150GR
0017-00032-0185
Double Sided Tape
0K39-01044-0000
Arctic Silver 95TE 95TE-0XXX-08
Console, Overlay Assembly, and OverlayS/N TSM100000 and up
Language Console
Assembly Overlay/Bezel Assembly
ENGLISH GK58-00002-0099 AK58-00516-0001
SPANISH GK58-00002-0100 AK58-00516-0004
JAPANESE GK58-00002-0101 AK58-00516-0006
NTSC
FRENCH GK58-00002-0102 AK58-00516-0007
ENGLISH GK58-00002-0104 AK58-00517-0001
GERMAN GK58-00002-0105 AK58-00517-0003
SPANISH GK58-00002-0106 AK58-00517-0004
FRENCH GK58-00002-0107 AK58-00517-0007
ITALIAN GK58-00002-0108 AK58-00517-0008
PAL
DUTCH GK58-00002-0109 AK58-00517-0009

6
Double-Back Tape
0K39-01044-0001
Polar Transmitter
AK39-00064-0000
Flat Cable
118E-00001-0178
TORX Screws(4)
0017-00101-1843
Sleeve(4)
0K58-01381-0000
Grommet(4)
0017-00042-1160
Nuts
0017-00103-0084
Touch Screen Assmbly
0K32-01001-0013
Arctic Silver 95TE 95TE-0XXX-08
Console Components S/N TSM100000 and up

7
Bracke
t
0K58-01370-0000
INVERTER BOARD SERV
GK32-00002-0004 KIT
Inverter Board
Screws(2)
0017-00101-1813
Interface Board
A084-92248-A007 NTSC
A084-92248-A008 PAL
Screws(3)
0017-00101-1814
Console Back
Cover Screws(8)
0017-00101-1288
Single Board
Computer
A084-92251-A011
Screws(8)
0017-00101-1801
Spacers(4)
0017-00042-1159
Console Back Cover
AK58-00281-0000
Decal
0K58-01357-0000
Access cover
0K58-01280-0000
Arctic Silver 95TE 95TE-0XXX-08
Console Components - Continued S/N TSM100000 and up

8
Handrail Hex Nut (4)
0017-00103-0327
Handrail-Assy: Boxe
d
AK58-00256-0000
Top RT Handrail Boot
0K58-01303-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot
0K58-01304-0002
Console Mounting
Screw (4)
0017-00101-1773
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Tube Cap (2)
0K58-01396-0000
Upright, RT
AK58-00311-0003
Upright, LT
AK58-00311-0004
Upright Tube Cap (2)
0K58-01302-0000 Upright Tube
Cap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
Upright Plug (2)
0K58-01305-0002 Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright, Plug (2)
0K58-01305-0002
Arctic Silver 95TE 95TE-0XXX-08
Uprights and Handrails S/N TSM100000 and up

9
8-16X18 PHL PAN PLT ST BO B ( 2 )
0017-00101-0824
SEE NEXT PAGE
Heart Rate Sensor Kit
KIT: SERV; MFG;ELECTRODES;LARGE
GK20-00002-0005
GASKET:ERGOBAR ( 2 )
0K58-01347-0000
ACTIVITY-ZONE MODULE ASSY
AK58-00554-0000
ERGO-BAR OVERMOLD ASSY: PURCH. D
AK58-00376-0000
Arctic Silver 95TE 95TE-0XXX-08
Ergo Bar, Heart Rate Sensors, and Activity Zone S/N TSM100000 and up

10
Arctic Silver 95TE 95TE-0XXX-08
Activity Zone Module with Overlay Assembly S/N TSM100000 and up
Language Activity Zone Module w/Overlay
Assembly* Activity Zone Overlay*
Eng/Eng AK58-00556-0001 0K58-01461-0001
Eng+Met AK58-00556-0002 0K58-01461-0002
German AK58-00556-0003 0K58-01461-0003
Spanish AK58-00556-0004 0K58-01461-0004
Japanese AK58-00556-0006 0K58-01461-0006
French AK58-00556-0007 0K58-01461-0007
Italian AK58-00556-0008 0K58-01461-0008
Dutch AK58-00556-0009 0K58-01461-0009
*Some Activity Zones and overlays may be unavailable.

11
CUP-COVER ASSY, LT
AK58-00247-0002 CUP-COVER ASSY, RT
AK58-00247-0001
Qty needed ( 4 )
10-16X 8 PHL PAN
B ST ZS B
0017-00101-1772
ENDCAP: REAR
0K58-01268-0000
ENDCAP: REAR
0K58-01268-000
0
Arctic Silver 95TE 95TE-0XXX-08
Rear End Caps and Cup Holders S/N TSM100000 and up

12
10-16X 8 PHL PAN
B ST ZS B ( 4)
0017-00101-1772
GUARD-ASSY: MFG;
RT; 3.50 B
AK58-00360-0001
MOTOR-SHROUD ASSY:
MFG; 95Te D
AK58-00424-0000
10-16X 8 PHL PAN
B ST ZB B
0017-00101-1776
GUARD-ASSY: MFG;
LT; 3.50 B
AK58-00360-0002
10-32x10 PHL PAN
MS ST ZS B ( 4 )
0017-00101-1771
FRONT-PANEL
W/MEDALLION ASSY
AK58-00272-0000
MEDALLION-ASSY:
PURCH;LF-BUG B
AK58-00245-0000
ENDCAP: FRONT
0K58-01267-0000
ENDCAP:FRONT
0K58-01267-0000
10-16X 8 PHL PAN
B ST ZS B ( 4)
0017-00101-1772
Arctic Silver 95TE 95TE-0XXX-08
Motor Cover, Front Cover, and Front End Caps S/N TSM100000 and up

13
RAIL: ANTI-SLIP;
STEALTH-GREY
0K58-01376-0000
SPRING:EXTENSION; TINSEL
0017-00009-0901 TINSEL:
0K58-01102-0001 8-32X 6 SLT HXW
TT ST ZN B
0017-00101-0975
RAIL: ANTI-SLIP;
STEALTH-GREY
0K58-01376-0000
Arctic Silver 95TE 95TE-0XXX-08
Scuff Pad and Tinsel S/N TSM100000 and up

14
FRONT VIEW
SWITCH: ROCKER;
22A DPST
0017-00032-0198
BACK VIEW
ACCESS-PLATE ASSY
AK58-00286-0000
GROMMET:
NYLON; SCREW ( 2 )
0017-00042-1147
GROMMET: PLASTI; .
130/.005 S/C#13-B ( 8 )
0017-00042-0326
CLIP: WIRE; PUSH-
MTG; 3/4"; S/C#80-B
0017-00042-0840
CLAMP: WIRE; 5/8"
0017-00042-1072
Ink transfer decal can not
be replaced in the field,
it can only be touched up.
( See SB No. GN05032101N )
DECAL: FRAME; LF-LOGO
0K60-01193-0000
GROMMET: PLASTI; .
130/.005 S/C#13-B ( 2 )
0017-00042-0326
8-32X 6 PHL PAN
TT ST PH B ( 2 )
0017-00101-0162
GROMMET: PLASTI; .
130/.005 S/C#13-B ( 4 )
0017-00042-0326
Arctic Silver 95TE 95TE-0XXX-08
On/Off Switch, Access Plate, and Grommets S/N TSM100000 and up

15
DECK: TREADMILL; WAXLESS
0K58-01091-0002
1/4 -20x20 HXS FLT L
CS ST ZB B (4)
0017-00101-1775
SPRING: TECSPAK,
BLACK S/C-B (8)
0K40-01026-0002
LBL: BELT-LIMIT; RT.
M051-00K58-A100
LBL: CAUTION;
HI-VOLT;ENG+FRN B
M051-00K58-A014
BELT: WALKING; BLK;
W/LOGO; NP7131 C
0K58-01400-0000
LBL: BELT-LIMIT; LT.
M051-00K58-A101
ROLLER: REAR; 3.5"
0K58-01002-0000
Rear Roller Adjusting Bolt ( 2 )
3/8 -16X48 HEX SOC L CS ST SS B
0017-00101-1880
NUT 1/4 -20 TINNERMAN
D ST ZN B (4)
0017-00103-0198
1/4 -20X16 HXS BUT
L CS G8 BO B (8)
0017-00101-1652
WSH 255-.562-046
FL-D ST ZN B (8)
0017-00104-0072
Arctic Silver 95TE 95TE-0XXX-08
Belt, Deck, and Rear Roller S/N TSM100000 and up

16
Cotter Pin
0017-00007-0208
Clevis Pin
0017-00007-0214
Lift Motor
0K58-01062-0000
Lock Nut (2)
0017-00103-0285
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheel (2)
0K58-01071-0000
Phillips Screw (2)
0017-00101-1612
Washer (2)
0017-00104-0189
Lift Frame End Cap (4)
0017-00042-1076
Frame Screws
0017-00101-1723
Frame Screws *
0017-00101-1723
Line-Cord Socket Brkt *
0K58-01419-0000
Line-Cord Lower Receptacle Brkt
0K58-01420-0000
Frame Screws
0017-00101-1723
IEC Receptacle *
0017-00003-0949
* RECEPTACLE-ASSY:
MFG; RECESS B
AK58-00514-0000
COVER: PIVOT;
LIFT-FRAME (2)
0K58-01322-0000
Arctic Silver 95TE 95TE-0XXX-08
Lift Frame, Lift Motor, and IEC Receptacle S/N TSM100000 and up

17
Idler ArmAssembl
y
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
A
K58-00027-000
0
Motor Pulle
y
0K58-01057-0001
Allen Screw
0017-00101-0333
Grommet
0017-00042-0326
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Shaft
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)
Arctic Silver 95TE 95TE-0XXX-08
Idler Arm Assembly S/N TSM100000 and up

18
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Nut (4)
0017-00101-1652
Lock Washer (4)
0017-00104-0333
Flat Washer (4)
0017-00104-0190
Leg Leveler Assembly
AK58-00370-0000
Arctic Silver 95TE 95TE-0XXX-08
Leg Leveler Assembly S/N TSM100000 and up

19
Polley V Pulley 8”
0K58-01105-0000
Hex Bolt
0017-00101-1632 Flat Washer
0017-00104-033
0
Lock Washer
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bol
t
0017-00101-0974
ROLLER: FRONT; 3.5"
0K58-01001-0001
Front Roller Assembly
AK58-00066-0000
Arctic Silver 95TE 95TE-0XXX-08
Front Roller Assembly S/N TSM100000 and up

20
Poly-V Pulley
0K58-01057-0001
Locking Nuts (4)
0017-00103-0027
Washers (4)
0017-00104-0409
InsulatingShoulder
Washers (4)
0K58-01255-0000
InsulatingPads (2)
0K58-01256-0001
FLYWHEEL: CAST-IRON;
W/TAPER
0K58-01092-0004
Setscrews (2)
0017-00101-0333
The key is part of the
drive motor (not
available separately).
TAPERED DRIVE MOTOR
MOTOR-DRIVE ASSY: MFG; W/LBL B
AK58-00171-0002
3/8 -16X16 UNS HXW
L BLT G5 ZN B
0017-00101-1885
Arctic Silver 95TE 95TE-0XXX-08
Drive Motor Assembly S/N TSM100000 and up