Life Fitness 95TWEZ User manual

Arctic Silver 95TWEZ Treadmill
Customer Support Services
PARTS MANUALrev 13 May 2008

2
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Contents S/N TWZ100000 and up
Miscellaneous ........................................................................................................ 3
Rear Endcaps and Cup Holders.................................................................................... 4
Scuff Pad, Tinsel, and Frame Tag Board ........................................................................ 5
Console and Related Components ................................................................................ 6
Entertainment TV Console ........................................................................................ 7
Connector Bracket ................................................................................................. 8
Entertainment Mounting Bracket ................................................................................ 9
Uprights, Handrails, and Ergo Bar ...............................................................................10
Motor Cover, Front Cover, and Endcaps........................................................................11
Belt, Deck, and Rear Roller.......................................................................................12
Lift Frame and Motor ..............................................................................................13
Wax/Lift Assembly.................................................................................................14
Motor Controller Assembly........................................................................................15
Drive Motor Assembly..............................................................................................16
Idler Arm Assembly and Static Brush............................................................................17
Leg Leveler Assembly..............................................................................................18
Front Roller Assembly .............................................................................................19
Ergo Bar with Lifepulse............................................................................................20
Power components Schematic ...................................................................................21
Was/Lift Power Supply ............................................................................................22

3
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Miscellaneous S/N TWZ100000 and up
Description Part No.
OPERATION MANUAL M051-00K58-A177
SERVICE MANUAL M051-00K58-A159
ACCESS PLATE ASSEMBLY
CONSISTS OF:
1) CONNECTOR PLATE
2) F TYPE CONNECTOR
AK58-00329-0000
0K58-01392-0000
0017-00021-2846
COAX CABLE AK32-00020-0002
POWER CABLE AK32-00078-0001
HARDWARE BAG AK58-00226-0000
TOUCH UP PAINT:
SPRAY CAN
.5 OZ BOTTLE W/APPLICATOR
.33 OZ PEN
0017-00008-0204
0017-00008-0205
0017-00008-0206
INSTALLATION VIDEO M051-00K58-A160
SERVICE VIDEO M051-00K58-A161
PARTS DESCRIPTION PART NUMBERS
LINE-CORD 125V; 10A; DOMESTIC B 0017-00003-0974
POWER-SUPPLY AC-TO-DC; 12V 6’ CORD 0017-00003-0967
POWER-SUPPLY AC-TO-DC; 12V 10’ CORD 0017-00003-0970
LINE-CORD 250V; 10A; EUROPEAN B 0017-00003-0964
LINE-CORD 250V; 10A; BRITISH B 0017-00003-0965
LINE-CORD 250V;10A; AUSTRALIAN B 0017-00003-0966
COAX CBL-ASS AK32-00020-0002

4
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Rear End Caps and Cup Holders S/N TWZ100000 and up
Rear End Cap
0K58-01268-0000
Rear End Cap
0K58-01268-0000
Screws (4)
0017-00101-1772
Cup Holder, LT
A
K58-00247-0002
Cup Holder, RT
A
K58-00247-0001
Decal - LF Logo
0K60-01193-0000

5
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Scuff Pad, Tinsel, and Frame Tag Board S/N TWZ100000 and up
Anti-Scuff Pad
0K58-01376-0000 (2)
Anti-Static Tinsel
Tinsel Spring
0017-00009-0901
0K58-01102-0001
Frame Tag PCB
B084-92187-D000

6
Screws
0017-00101-1288
Decal
0K58-01357-0000
Console Case
0K58-01272-0000
Accessory Cover
0K58-01280-0000
Screws
0017-00101-1275
PCB Assembly
A084-92184-A010
Headphone /C-Safe Cable
AK32-00147-0001
Headphone JackAssembly
AK32-00133-0000
Screw
0017-00101-1811
Stop Switch
0K58-01321-0000
Micro Switch
0017-00032-0185
Rubber Pad
0K58-01359-0000
Disc Magnet
0K40-01070-0000
Stop TetherAssembly
AK58-00322-0000
Polar Receiver
118E-00001-0152
Polar Cable
AK39-00064-0000
Tape
0K39-01044-0000
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Console and Related Components S/N TWZ100000 and up
Language Console Assembly Overlay/Bezel/Switch Assembly Overlay
ENG AK58-00536-0001 CONS-ASSY: 95TEZ; ENG AK58-00548-0001
EUR AK58-00536-0002 CONS-ASSY: 95TEZ; EUR AK58-00548-0002
MET AK58-00536-0003 CONS-ASSY: 95TEZ; GER AK58-00548-0003
SPN AK58-00536-0004 CONS-ASSY: 95TEZ; SPN AK58-00548-0004
FRN AK58-00536-0007 CONS-ASSY: 95TEZ; FRN AK58-00548-0007
ITL AK58-00536-0008 CONS-ASSY: 95TEZ; ITL AK58-00548-0008
DUT AK58-00536-0009 CONS-ASSY: 95TEZ; DUT AK58-00548-0009
POR AK58-00536-0010 CONS-ASSY: 95TEZ; POR AK58-00548-0010

7
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Uprights, Handrails, and Ergo Bar S/N TWZ100000 and up
Handrail Hex Nut (4)
0017-00103-0327
Handrail (2)
AK58-00256-0000
Top RT Handrail Boot
0K58-01303-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot
0K58-01304-0002
Console Mounting
Screw (4)
0017-00101-1773
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Tube Cap (2)
0K58-01396-0000
Upright, RT
AK58-00310-0003
Upright, LT
AK58-00310-0004
Upright Tube Cap (2)
0K58-01302-0000 Upright Tube
Cap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
Upright Plug (2)
0K58-01305-0002
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright, Plug (2)
0K58-01305-0002
ERGO Bar Assembly
AK58-00219-0000
User Sense Proximity Cable
AK58-00032-0000
HR Sensor Cable
AK58-00041-0000
ERGO Bar Gasket (2)
0K58-01347-0000

8
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Motor Cover, Front Cover, and Front End Caps S/N TWZ100000 and up
Front End Cap (2)
0K58-01267-0000
End Cap Screws (4)
0017-00101-1772
Front Cover
0K58-01266-0000
0017-00101-1771
Screws (4)
Motor Cover Screws (4)
0017-00101-1772
Motor Shroud Assy.
AK58-00397-0000
Bug Medallion Assembly
A
K58-00245-0000
Felt Strip - 28”
0017-00081-0294

9
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Belt, Deck, and Rear Roller S/N TWZ100000 and up
Deck
0K58-01091-0001
Deck Mounting Screws (4)
0017-00101-1775
Grommet (2)
0017-00042-1147
TECSPAK Spring (8)
0K40-01026-0002
Washer (8)
0017-00104-0072
TECSPAK Tinnerman Clip (4)
0017-00103-0198
TECSPAK Mounting Screw (8)
0017-00101-1652
Belt Limit Label, RT
M051-00K58-A100
Caution Label
M051-00K58-A014
Striding Belt
0K58-01400-0000
Belt Limit Label, LT
M051-00K58-A101
Rear Roller Guard, LF
0K58-01390-0002
Round Grommet
0017-00042-0326
Roller Guard Screw (4)
0017-00101-1776
Rear Roller Guard, RT
0K58-01390-0001
Square Grommet
0017-00042-1147
Screw
0017-00101-1776
Washer
0017-00104-0043
Rear Roller
0K58-01002-0000
Rear Roller
Adjusting Screws
0017-00101-1880

10
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Lift Frame and Lift Motor S/N TWZ100000 and up
Cotter Pin
0017-00007-0208
Clevis Pin
0017-00007-0214
Lift Motor
0K58-01062-0000
Lock Nut (2)
0017-00103-0285
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheel
0K58-01071-0000
Phillips Screw
0017-00101-1612
Washer
0017-00104-0189
Lift Frame End Cap
0017-00042-1076
IEC Receptacle
0017-00003-0949
Retainer Bracket w/Screw
0017-00042-1145
Frame Screws
0017-00101-1723

11
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Wax/Lift Assembly S/N TWZ100000 and up
Wax Lift Mounting Screw (3)
0017-00101-1641
Pin Collar Spacer (3)
0017-00042-1070
Wax/Lift PCB
A084-92261-A001
Spacer (3)
0017-00042-1149
Mounting Bracket
0K58-01316-0000
Plastic Grommet (4)
0017-00042-0821
Locking Nut (3)
0017-00103-0052
Motor Capacitor
PCB Assembly
B084-92241-A000
Motor Capacitor
PCB Mounting
Screw (4)
0017-00101-1253
Wax/Lift Assembly
AK58-00243-0000

12
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Motor Controller Assembly S/N TWZ100000 and up
Motor Controller Assemblies
100-120V w/o Ferrite
AK60-00171-0000
200-240V w/o Ferrite
AK60-00171-0001
100-120V w/Ferrite
AK60-00171-0002
200-240V w/Ferrite
AK60-00171-0003

13
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Drive Motor Assembly S/N WTE100000 and up
Poly-V Pulley
0K58-01057-0001
Motor w/Caution Label
AK58-00171-0000 (SN 100000 - 100020)
AK58-00171-0001 (SN 100021 - WTE100...)
WTE WTE
WTE
Slotted Hex Screw (2)
0017-00101-0975
Speed Sensor Assembly
AK58-00073-0001
Sensor Wheel
Mounting Screw (3)
0017-00101-1631
Sensor Wheel
0K58-01094-0000
Locking Nut (4)
0017-00103-0027
Washer (4)
0017-00104-0409
Insulating Shoulder
Washer (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-0001
Flywheel Assembly
AK58-00090-0002
(Assembly includes
Flywheel 0K58-01092-0002
Sensor Wheel and
Mounting Screws)
Drive Motor Assembly Part No. Motor Serial Number
AK58-00172-0000 WTE100000 – WTE100020
AK58-00172-0002 WTE100021 and up

14
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Idler Arm Assembly and Static Brush S/N TWZ100000 and up
Idler Arm Assembly
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
Grommet
0017-00042-0326
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Shaft
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)

15
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Leveler Assembly S/N TWZ100000 and up
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Nut (4)
0017-00101-1253
Lock Washer (4)
0017-00104-0333
Flat Washer (4)
0017-00104-0190
Leveler Assembly
AK58-00370-0000

16
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Front Roller Assembly S/N TWZ100000 and up
Polley V Pulley 8”
0K58-01105-0000
Hex Bolt
0017-00101-1632 Flat Washer
0017-00104-033
0
Lock Washer
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bolt
0017-00101-0974
3.5” Front Roller
0K58-01001-001
Front Roller Assembly
AK58-00066-0000

17
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Ergo Bar with Lifepulse S/N TWZ100000 and up
Lens Cover
Mounting Screw (2)
0017-00101-0824
Lens Cover Assembly
AK58-00064-0000
Heart Rate Electrode Kit
GK20-00002-0005
Ergo Bar Gasket (2)
0K58-01347-0000

18
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Power Components Schematic S/N TWZ100000 and up
20 Amp Line Filter
0017-00003-0943
On/Off switch
0017-00032-0198
4” Black Wire
A
K58-00081-0000
6” White Wire
A
K58-00082-0000
5” Green/Yellow Wire
A
K58-00083-0000
Xformer Bracket Assembly
(foreign units only)
AK58-00210-0000
MOV/Filter Cable Assy.
AK58-00224-0001
Line Cord (Plug End Changes)
0017-00003-0947 12’ 120v
0017-00003-0974 Domestic
0017-00003-0948 12’ 220v
0017-00003-0915 RT Angle Plug
0017-00003-0781 220v/60Hz
0017-00003-0696 Continental
0017-00003-0890 240v/59Hz UK
0017-00003-0996 240v+ AUS

19
ARCTIC SILVER 95TWEZ 95TWEZ-0XXX-01
Wax/Lift Power Supply S/N TWZ100000 and up
123
GND
RPM
_
IN
VCC
P5
MOTOR CONTROLLER
*BLACK
*RED
*WHITE
3POS.MINIFITSR.CONN.
&BLACK &WHITE
&BLACK &WHITE
&BLACK &WHITE
AK58-00379-0000
120V DOMESTIC ONLY
MOTOR CONTROL POWER
WAX/LIFT POWER
275VAC MOV (x3)
ON/O F F switch
230V, 240V FOREIGN
275VAC MOV (x3)
ON/OF F swi tc h
230 VOLTS CABLE SHOWN
WAX/LIFT POWER
MOTOR CONTROL POWER
2POS. MICROFIT CONN.
4POS. MICROFIT CONN.
FAST ON.T ERM (2 PLCS)
ESTOP
POLAR/END SESSION
KEYPADS
WAX LIFTPOWER SUPPLY
LEVEL SWITCH CLOSED @ 0 %
10POS.MINIFITJR.CONN.
BOTTOM 0POSITION
4 3 2 1
*BLACK
*RED
*WHITE
P2
GND.
PUR PLE
ORANG E
21
GND.
P1
YELLOW
+8VDC
+8VDC
34
GND.
567
RXD
NC.
+12VDC
BUS_RE Q
REED SEN SE
89
TXD
10
GREEN
RED
BROW N
BLU E
BLACK
WHI TE
GRAY
LINE
NEUTRAL
GND
2 3 1WHITE
BLACK
10POS.MINIFITJR.CONN.
N.O.
6POS.MICROFIT.CONN.
POLAR RECEIVER P CB
N.O.
NS
GND.
+8VDC
+8VDC
GND.
REEDS ENSE
TXD
RXD
BUS
_
REQ
+12VDC
REEDS ENSE
2
ORA NGE
YELLOW
P1
1
GREEN
RE D
BROW N
PURPLE
BLUE
BLACK
GRAY
WHI TE
435679810
POLAR
VCC
GND
VCC
STOP
NC.
*WHITE
*WHITE
P11
12
*RED
*WHITE
*RED
*BLACK
*BLACK
2
P6
31645
NS
CARDIO OTHER
MANUAL RANDOM HILL
BURN
FAT SPAR E
SPARE
TEST
FIT
3
SPARE
12
10POS.RALIF.CONN.
GND
RIGHT
LEFT
GND
*CLEAR
*CLEAR
*BLACK
*BLACK
1
P7
324 P3
4POS.MICROFIT.CONN.
P2
12POS.RALIF.CONN.
GND
NEUTRAL
LINE 1
2
P1
WHITE BLACK
#BLK
#WH T
NEU
#WHT
HOT
GND
#BLK
#GRN/ YLW
AUTO X-FRMR
1 2 3 4 5 6
100VIN
1 2 3 4 5 6
CLEA R
START
QUICK PAUSE DOWN
UP
TIME TIME
DOWN
INCLINE INCLINE
UP
COOL DOWN
SPEED SPEED DOWN
UP
4 7 1
ENTER
HARD SOFT
0
DECK DECK
65
89 23
BLACK WHITE
6POS.MINIFITJR.CONN.
COM
220/230V IN
120VOUT
#GR N/ YLW
2A CIRCUIT BREAKER
LO A D
L
N
LIN EFILTE R
LINE
#WHT
N
#BLK
L
240VIN
200VIN
240V 230V
NEU
#WHT
#BL K
GND
HOT
#GRN/YLW
POWER CABL E PART#VOLTAGE INPUT
MAIN PWR/SCI
CSAFE CARD IO THEATE R 2
CSAFE CAR DI O THEATER 1
LIFEPULSE
MESSAGE CENTER CONSOLE
8POS.MOD.PHONEJACK 8POS.MOD.PHONEJACK
CTS
8 7
GND
6 5 4 3
8V TD RD
6
CTS
2 1 8 7
GND
2 5 4 3
8V TD RD
1
SPEED PICK-UP
$WHIT E
3
$BLACK
$RED
21
3POS.C-GRID.CONN.
3POS.C-GRID.CON.
3POS.C-GRID.CON.
CAPACITORBD.
P1 230V, 240V OUT
P1-3
NEU
VNEG
VPOS
VPOS
4POS.SABRE.CON.
4321
P4
VO UT
GND
VIN
GND
1 4 2 3
3POS. MAT-N -LOK . CONN. 4POS. SABRE. CON.
1 2
21
6POS. MICROFI T. CONN.
BUSREQ TXD RXD
GND. 8VD C
6 5 4 2 1
P9
BUSREQ
GND. 8VD C
*BROWN *GREEN
*WHITE *BLACK
*RED
6POS. MINIFITJR. CONN.
6 5 4TXD
RXD
2 1
P3
PINRLY 3*BLUE 3PINRLY*BLUE
MOTOR
6POS.MNL2.CON.
6POS.MNL2.CON.
P2
564321
PURPL E
BLACK
RED
WHITE
BLUE
BLUE
654321
GREEN/YE LLOW
GND
BLACK
V19
RED W18
WHITE
U20
BLUE
AC2
BLUE
AC PWR
21
2POS. MINIFITJR. CONN.
2POS. MINI FITJR. CONN.
2POS. MINIFITJR. CONN.
HI-POT JUM PER (REMOVE F OR H I-POT TEST ONLY)
HI-POTJUMPER (REM OVE F OR HI-P OT TEST ONLY)
3mH PFC INDUCTOR
15mH PFC INDUCTOR
AK58-00379-0001
SEE CHART
PIN 4 PIN 5
120V, 60Hz
230V, 50Hz
OUT
IN
P1
WAX/ JUMPER PLU G
>> >>
>>
>>
2POS.MAT-N-LOK.CONN.
1 2
BLACK
WHITE
2POS. MAT-N-LOK. CONN.
P6 1 2