Life Fitness T5-0 User manual

T5-0 TREADMILL
Customer Support Services
PARTS MANUALrev 28 May 2008

2
T5-0 TREADMILL T50-0XXX-01
CONTENTS
Miscellaneous ..........................................................................................................3
Extrusions and Rear End Caps.......................................................................................4
Console and Related Components ..................................................................................5
Belt, Deck, and Rear Roller..........................................................................................6
Uprights, Handrails, and Cupholders...............................................................................7
Ergo Bar.................................................................................................................8
Motor Cover, Front End Cap, and Leg Levelers...................................................................9
Lift Frame and Lift Motor...........................................................................................10
Motor Controller Assembly..........................................................................................11
Drive Motor Assembly................................................................................................12
Front Roller Assembly ...............................................................................................13
Block Diagram - Domestic...........................................................................................14
Block Diagram - International......................................................................................15

3
T5-0 TREADMILL T50-0XXX-01
Miscellaneous
Description Part No.
Hardware Bag T5-0-T7.0 AK59-00090-0000
Document Kit T5-0/T5.5/T7.0 Eng AK59-00110-0000
Document Kit T5-0/T5.5/T7.0 Ger AK59-00110-0002
Assembly, Document Kit T5-0 Eng AK59-00110-0000
Assembly, Document Kit T5-0 Ger AK59-00110-0002
Transmitter, Polar HR 8254701
Strap, Heart Rate LF 6844301
Wrench, M6, Hex Long Arm 3255701

4
T5-0 TREADMILL T50-0XXX-01
Extrusions and Rear End Caps
Extrusion, Left
AK59-00089-0000
End Cap, Left
0K59-01177-0000
Lower Extrusion (2)
0K59-01174-0000
End Cap, Right
0K59-01176-0000
Extrusion, Right
AK59-00088-000
0
Rear Tensioning Bolt
3253907
Screw
0017-00101-1621
Grommets
0017-00042-0326 Extrusion Mounting Brackets (8)
7074401
Trx Pan Screws (16)
3206601
Extrusion Mounting Clip
0K59-01254-0000
Trx Pan Screws (20)
3206601
Rear Roller Guard, Left
0K59-01209-0000 Rear Roller Guard, Right
0K59-01208-0000
Flat Washer
3114409

5
T5-0 TREADMILL T50-0XXX-01
Console and Related Components
Part Nos.
Language Console
Assembly Overlay/Bezel Assembly
ENG/ENG AK59-00061-0000 AK59-00114-0000
GER/MET AK59-00061-0002 AK59-00115-0000
Attaching the Console Assembly to the Lower Cross Cover
Cross Cover
(see page 7) Console Assembly
Screw (4)
3254602
Overlay/Bezel Assembly
(see chart below)
Console Case, Back
0K59-01202-0000
Life Fitness Logo
0K59-01282-0000
Programmed Console Board
A084-92313-A001

6
T5-0 TREADMILL T50-0XXX-01
Belt, Deck, and Rear Roller
Deck (with
belt removed)
0K59-01172-0000
Rear Roller
0K59-01169-0000
Deck Screws (4)
3206301
Tinnerman Clip (4)
3206201
Walking Belt
0K59-01133-0001
TecsPac Spring Blk (8)
6821901
TecsPak Washer (8)
3114412
TecsPak Screw (8)
3234804

7
T5-0 TREADMILL T50-0XXX-01
Uprights, Handrails, and Cup Holders
Ergo Bar
(see page 8)
Upright Bolt (4)
3254902
Lock Washer (4)
3239503
Accessory Holder, Blue
0K59-01244-0000
Cross Cover Assembly
AK59-00087-0000
Bridge Assembly
AK59-00060-0000
Bottom Cross Cover
0K59-01203-0000
Upright
Frame
Handlebar End Cap
0K59-01134-0000
Handlebar Grip
0K59-01135-0000
Screws (2)
3255504
Upright End Cap
0K59-01136-0000
Upright Assemblies
Left
AK59-00055-0000
Right
AK59-00054-0000
Outer Cupholder Cover
0K59-01200-0000
Inner Cupholder Cover
0K59-01199
Screws (2)
3207501
Felt Bumper
3255401
Insert Cup, Blue
0K59-012405-0000
not shown:
Plastic Tension Clips (2)
3255601
Phil Pan Screws (2)
3226003
Foam Strip
7985801
these hold the main cable
to the bridge assembly:

8
T5-0 TREADMILL T50-0XXX-01
Ergo Bar
Top Ergo Bar Cover
0K59-01205-0000
Nylon Screw Grommet
0017-00042-1147
Screws (4)
0017-00101-1621
Screws (4)
3226003
Bottom Ergo Bar Cover
0K59-01204-0000
T50 User Pod Assembly
AK59-00069-0000
Safety Key Assembly
AK59-00062-0000
Ergo Handlebar Grip, Right
0K59-01239-0000
Ergo Handlebar Grip, Left
0K59-01302-0000
Ergo Bar Weldment
0K59-01226-0000
Disk Magnet - Metal Disk
6855301
Adhesive Tape
0K39-01044-0000

9
T5-0 TREADMILL T50-0XXX-01
Motor Cover, Front End Cap, and Leg Levelers
Motor Cover Assembly
AK59-00096-0000
10 inch Logo Label
0K59-01284-0000
Screws (2)
0017-00101-1621
Lower Front Cover
0K59-01173-0000
Screws (3)
0017-00101-1621
Jam Nut
3225802
Leg Leveler
3231701
Leveler Tube Cap End
0K59-01175-0000
Motor Cover Clips (2)
0K59-01317-0000
Screws (2)
3223501
Grommets (3)
0017-00042-0326
Leg Leveler Assembly
AK59-00119-0000

10
T5-0 TREADMILL T50-0XXX-01
Lift Frame and Lift Motor
External E-rings (2)
3221705
Actuator Lift Frame Pins (2)
0K59-01187-0000
Lift Frame Assembly
0K59-01158-0001
Wheels (2)
0K59-01164-0000
Pushnut
3205101
Clevis Pins, 3/8 x 20 (2)
3256001
Lift Frame Pivot Sleeves (2
)
0K59-01298-0000
Cotter Hairpins (2)
3257101
Flat Ny Washers (2)
3227202
Hex Bolt
3223304
Linear Actuator
115/60
0K59-01064-0000
230/50
0K59-01259-0000 Endcaps (4)
6836601
Low Ht Nylock Nut
3102807

11
T5-0 TREADMILL T50-0XXX-01
Motor Controller Assembly
Screws (2)
3208601
Motor Controller Kit:
Domestic: AK59-00112-0000
International: AK59-00113-0000

12
T5-0 TREADMILL T50-0XXX-01
Drive Motor Assembly
Drive Belt Tensioning Bolt
3205401
Washer
3102500 Line Cord, Domestic
7420601
Drive Motor Mounting Nuts
3205801
Poly-V Belt
3259501
Home Switch
3204701
Retaining Clip
6872701
Drive Motor Assembly
Domestic, 120 v.
7934401
International, 230 v.
7934601
Bushing, Strain Relief
3206901

13
T5-0 TREADMILL T50-0XXX-01
Front Roller Assembly
Front Roller Assembly w/Pulley
AK59-00063-0000
Tensioning Bolt
3253907
Washer
3114409
front
HXS Soc Bolt
3253913
Flat Washer
3114409
T5 Pulley Guard
0K59-01241-0000
Plastic Grommets (2)
0017-00042-0326
Phil Pan Screws (2)
0017-00101-1621

14
T5-0 TREADMILL T50-0XXX-01
Block Diagram – Low Voltage
ACTIVITY ZONE KEYPAD
CONSOLE PCB 92313
C
BL
-
A
S
S
Y
:
A
Z T
O
C
O
N
S
O
L
E
T
5
.
0
AK59-00078-0000
CONSOLE KEYPAD
VCC (5V) GND POLAR
RED
WHT
BLK
CBL-ASSY: POLAR PCB W/HEADER AK39-00064-0000
CBL-ASSY: MC TO CONSOLE AK59-00076-0000
XFRMR: POWER; 115V/60HZ 0017-00003-1011
O
PTO SENSORASSY
7059001
PART # DESCRIPTION
7420601
LINE CORD
AK59-00083-0000
CBL-ASSY: POWER CONTROL
T50-0000-01 T5-0.ENG/ENG.120/60.DOM
TRANSFORMER
CBL-ASSY: HOME SWITCH AK59-00084-0000 ON/OFF SWITCH
3204801
CBL-ASSY: HR REC TO CONSOLE AK59-00077-0000
CBL-ASSY: POWER CONTROL AK59-00083-0000
INDUCTOR: 3MH; 120V 111E-00001-0044

15
T5-0 TREADMILL T50-0XXX-01
Block Diagram – High Voltage
CBL-ASSY: AZ TO CONSOLE T5.0 AK59-00078-0000
ACTIVITY ZONE KEYPAD
CBL-ASSY: MC TO CONSOLE AK59-00076-0000
CBL-ASSY: FILTER POWER AK59-00101-0000
T50-0101-01 T50-0102-01 T50-0104-01 T50-0201-01
T5-0.ENG/MET.
230/50.CONT T5-0.ENG/MET.
230/50.UK T5-0.ENG/MET.
240.AUST T5-0.GER/MET.
230/50.CONT
LINE CORD, CONT 7420801 7420801 LINE CORD, UK 7420901 LINECORD, AUSTRALIA 7802901
FILTER, LINE 10A 3226101
INDUCTOR: 15MH; 230V 111E-00001-0042
CBL-ASSY: FILTER- TO-PFC AK59-00103-0000
CBL-ASSY: FILTER- TO-PCB AK59-00102-0000
RED
WHT
BLK
VCC (5V)
GND
POLAR
CBL-ASSY: POLAR PCB W/HEADER AK39-00064-0000
CBL-ASSY: HOME SWITCH AK59-00084-0000
TRANSFORMER
XFRMR:POWER; 230V 50HZ "RAMSEY" N/D 0017-00003-1010
ON/OFF SWITCH 3204801
CBL-ASSY: HR REC TO CONSOLE AK59-00077-0000
OPTO SENSOR ASSY 7059001