Life Fitness 97T User manual

ARCTIC SILVER 97T TREADMILL
Customer Support Services
PARTS MANUALrev 23 May 2008

2
ARCTIC SILVER 97T 97T-XXXX-05
Contents S/N TDT100000 and up
CONSOLE, OVERLAY ASSEMBLY & OVERLAY ............................................................... 5
CONSOLE COMPONENTS ...................................................................................... 6
UPRIGHTS & HANDRAILS...................................................................................... 7
ERGO BAR & HEART RATE SENSORS......................................................................... 8
REAR ENDCAPS & CUP HOLDERS ............................................................................ 9
MOTOR COVER, FRONT COVER & ENDCAPS................................................................ 10
SCUFF PAD & TINSEL.......................................................................................... 11
ON-OFF SWITCH, ACCESS PLATE & GROMMETS ........................................................... 12
BELT, DECK & REAR ROLLER................................................................................. 13
LIFT FRAME & IEC RECEPTACLE ............................................................................. 14
LIFT MOTOR ASSY.............................................................................................. 15
IDLER ARM ASSEMBLY ......................................................................................... 16
LEG LEVELER ASSEMBLY ...................................................................................... 17
FRONT ROLLER ASSEMBLY.................................................................................... 18
DRIVE MOTOR ASSEMBLY ..................................................................................... 19
DSP-CONTROLLER ASSEMBLY ................................................................................ 20
LINE-CORDS & LINE-CORD OPTIONS ........................................................................ 21
CABLES FOR UNITS BETWEEN 0100 - 0104................................................................. 22
CABLES FOR UNITS BETWEEN 0105 - 0300................................................................. 23
CABLES FOR UNITS BETWEEN 0301 - 0601................................................................. 24
CABLES FOR UNITS BETWEEN 0705 - 1601................................................................. 25

3
*All Operation, Instruction Assembly & Instruction Bag Assembly may not be available
ARCTIC SILVER 97T 97T-XXXX-05
References S/N TDT100000 and up
LANGUAGE OPERATION
MANUAL INSTRUCTION ASSEMBLY INSTRUCTION BAG ASSY. SERVICE MANUAL
ENGLISH M051-00K58-A177 M051-00K58-A181 AK58-00432-0000
FRENCH
PORTUGUESE
SPANISH
M051-00K58-A178 M051-00K58-A182
AK58-00432-0001
DUTCH
GERMAN
ITALIAN
M051-00K58-A179 M051-00K58-A183
AK58-00432-0002
JAPANESE M051-00K58-A180 M051-00K58-A184 AK58-00432-0003
EUR M051-00K58-A177 M051-00K58-A181 AK58-00432-0004
M051-00K58-A253
AK58-00226-0000 Hardware Bag Assembly: MFG;95T/97T
Item Description Qty
0K58-01305-0002 PLUG: UPRIGHT S/C-C 2
0K58-01347-0000 GASKET: ERGOBAR C 2
0017-00009-1049 WRENCH: TORX; T27 B 1
0017-00042-0326 GROMMET: PLASTI; .130/.005 S/C#13-B 2
0017-00042-0840 CLIP: WIRE; PUSH-MTG; 3/4"; S/C#80-B 5
0017-00101-1770 8-15X 8 PHL PAN A SS NO B 6
0017-00101-1772 10-16X 8 PHL PAN B ST ZS B 6
0017-00101-1773 1/4 -20X 8 TRX BUT CS SS NO B 6
0017-00101-1774 5/16-18X40 TRX FLT CS ST ZS B 4
0017-00101-1778 1/2 -13X16 UNS HEX CS G5 ZB B 4
0017-00101-1780 8- X20 PHL TRS AB SS NO B 8
0017-00104-0325 WSH 516-.873-125 SL-D ST ZN B 4
0017-00103-0327 NUT 5/16-18 HEX; JAM D ST ZS B 4

4
*Parts that are included in this kit is as follows
ARCTIC SILVER 97T 97T-XXXX-05
References - Continued S/N TDT100000 and up
GK58-00002-0096 KIT: SERV; ROLLER-GUARDS; 97Ti BM
Part Number Description Qty
AK58-00361-0001 GUARD-ASSY: MFG; RT; 5.00 B 1
AK58-00361-0002 GUARD-ASSY: MFG; LT; 5.00 B 1
M051-00K58-B128 INSTR: SERV; ROLLER-GUARDS + 1
0017-00042-0326 GROMMET: PLASTI; .130/.005 S/C#13-B 2
0017-00042-1147 GROMMET: NYLON; SCREW B 2
0017-00101-1776 10-16X 8 PHL PAN B ST ZB B 4
GK58-00002-0071 KIT: SERV; ANTI-SLIP RAIL BM
Part Number Description Qty
Only available in the kit INSTR:TEMPLT; ANTI-SLIP RAIL B 4
Only available in the kit INSTR: KIT; ANTI-SLIP RAIL + 1
0K58-01376-0000 RAIL: ANTI-SLIP;STEALTH-GREY E 2
Only available in the kit PAD: WIPE; ALCOHOL/DRY B
TOUCH UP PAINT:
0017-00008-0204 PAINT: CAN; SPRAY; ARCTIC SILVER
0017-00008-0205 PAINT: BOTTLE; ARCTIC SILVER ( .5 OZ )
0017-00008-0206 PAINT: PEN; ARCTIC SILVER ( .33 OZ )
INK TRANSFER TOUCH-UP PAINT: SB No. GN05032101N
0017-00008-0210 PAINT: TOUCH-UP; SHADOW-GRAY; .6 OZ BTL.
0017-00008-0211 PAINT: TOUCH-UP; SHADOW-GRAY; .6 OZ. PEN

5
ARCTIC SILVER 97T 97T-XXXX-05
Console, Overlay Assembly & Overlay S/N TDT100000 and up
*All Console, Overlay/Bezel Assembly or Overlay may not be available
LANGUAGE CONSOLE OVERLAY/BEZEL ASSY OVERLAY
ENG/ENG AK58-00390-0001 AK58-00202-0001 0K58-01296-0001
ENG+MET AK58-00390-0002 AK58-00202-0002 0K58-01296-0001
GERMAN AK58-00390-0003 AK58-00202-0003 0K58-01296-0003
SPANISH AK58-00390-0004 AK58-00202-0004 0K58-01296-0004
JAPANESE AK58-00390-0006 AK58-00202-0006 0K58-01296-0006
FRENCH AK58-00390-0007 AK58-00202-0007 0K58-01296-0007
ITALIAN AK58-00390-0008 AK58-00202-0008 0K58-01296-0008
DUTCH AK58-00390-0009 AK58-00202-0009 0K58-01296-0009
PORTUGUESE AK58-00390-0010 AK58-00202-0010 0K58-01296-0010

6
Qty needed is 8
10-32X 8 PHL PAN
1 ST BZ B
0017-00101-1288
DECAL: CONSOLE; REA
R
0K58-01357-0000
BEZEL/SWITCH/SPACER ASSY:
MFG; 97Ti
AK58-00538-0000
Accessory Cover
0K58-01280-0000
Qty needed is 13
6-19X 6 PHL PAN
PLT G5 ZN B
0017-00101-1275
PROG CONS PCB ASSY:
PURCH; MULTI; 97Ti
A084-92185-A009
CBL-ASSY: HEADPHONE
C-SAFE; LONG
AK32-00147-0001
HEADPHONE-JACK ASSY:
PURCHASED; TR/CT C
AK32-00133-0000
6-32X10 PHL PAN
MS ST BZ B
0017-00101-1811
Stop Switch
0K58-01321-0000
Micro Switch
0017-00032-0185
Rubber Pad
0K58-01359-000
0
Disc Magnet
0K40-01070-0000
Stop Tether Assembly
AK58-00322-0000
POLAR PCB W/HEADER
AK39-00064-0000
PCB-ASSY: H/R;
SIDE-CONSOLE B
B084-92255-B000
CBL-ASSY:
SIDE-CONSOLE
AK58-00031-0000
CASE: CONSOLE; REAR
0K58-01272-0000
ARCTIC SILVER 97T 97T-XXXX-05
Console Components S/N TDT100000 and up

7
ARCTIC SILVER 97T 97T-XXXX-05
Uprights & Handrails S/N TDT100000 and up
Handrail Hex Nut (4)
0017-00103-0327
Handrail-Assy: Boxe
d
AK58-00256-0000
Top RTHandrail Boot
0K58-01303-0001
Console/Cup Holde
r
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot
0K58-01304-0002
Console Mounting
Screw (4)
0017-00101-1773
Top LTHandrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Tube Caps (2)
0K58-01396-0000
Upright, RT
AK58-00311-0003
Upright, LT
AK58-00311-0004
UprightTube Cap (2)
0K58-01302-0000 UprightTube
Cap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
UprightMounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright, Plug (2)
0K58-01305-0002
Handrail Collar (2)
0K58-01348-0000

8
ARCTIC SILVER 97T 97T-XXXX-05
Ergo Bar & Heart Rate Sensors - AK58-00219-0000 S/N TDT100000 and up
ERGO-BAR OVERMOLD
ASSY: PURCH. D
AK58-00376-0000 8-16X18 PHL PAN
PLT ST BO B
0017-00101-0824
Heart Rate Sensor Kit
KIT: SERV;MFG;ELECTRODES;LARGE
GK20-00002-0005
GASKET:ERGOBAR
0K58-01347-0000
I/R LENS-COVER ASSY
AK58-00064-0000

9
ARCTIC SILVER 97T 97T-XXXX-05
Rear End Caps & Cup Holders S/N TDT100000 and up
CUP-COVER ASSY, LT
AK58-00247-0002 CUP-COVER ASSY, R
T
AK58-00247-0001
Qty needed ( 4 )
10-16X 8 PHL PAN
B ST ZS B
0017-00101-1772
ENDCAP: REAR
0K58-01268-0000
ENDCAP: REAR
0K58-01268-0000

10
ARCTIC SILVER 97T 97T-XXXX-05
Motor Cover, Front Cover & Front End Caps S/N TDT100000 and up
10-16X 8 PHL PAN
B ST ZS B ( 4)
0017-00101-1772
GUARD-ASSY:MFG;
RT; 5.00 B
AK58-00361-0001
MOTOR-SHROUD ASSY:
MFG; 97Ti D
AK58-00385-0000
10-16X 8 PHL PAN
B ST ZB B
0017-00101-1776
GUARD-ASSY: MFG;
LT; 5.00 B
AK58-00361-0002
10-32x10 PHL PAN
MS ST ZS B ( 4)
AK58-00360-0001
FRONT-PANEL
W/MEDALLION ASSY
AK58-00272-0000
MEDALLION-ASSY:
PURCH;LF-BUG B
AK58-00245-0000
ENDCAP: FRONT
0K58-01267-0000
ENDCAP: FRONT
0K58-01267-0000
10-16X 8 PHL PAN
B ST ZS B ( 4)
0017-00101-1772

11
ARCTIC SILVER 97T 97T-XXXX-05
Scuff Pad & Tinsel S/N TDT100000 and up
RAIL: ANTI-SLIP;
STEALTH-GREY
0K58-01376-0000
SPRING: EXTENSION; TINSEL
0017-00009-0901 TINSEL:
0K58-01102-0001 8-32X 6 SLT HXW
TT ST ZN B
0017-00101-0975
RAIL: ANTI-SLIP;
STEALTH-GREY
0K58-01376-0000

12
ARCTIC SILVER 97T 97T-XXXX-05
On-Off Switch, Access Plate & Grommets S/N TDT100000 and up
FRONT VIEW
SWITCH: ROCKER;
22ADPST
0017-00032-0198
BACK VIEW
ACCESS-PLATE ASSY
AK58-00329-0000
GROMMET:
NYLON; SCREW ( 2 )
0017-00042-1147
GROMMET: PLASTI;.
130/.005 S/C#13-B ( 8 )
0017-00042-0326
CLIP: WIRE; PUSH-
MTG; 3/4"; S/C#80-B
0017-00042-0840
CLAMP: WIRE; 5/8"
0017-00042-1072
Ink transfer decal can not
be replaced in the field,
it can only be touched up.
( See SB No. GN05032101N )
DECAL: FRAME; LF-LOGO
0K60-01193-0000
GROMMET: PLASTI; .
130/.005 S/C#13-B ( 2 )
0017-00042-0326
8-32X 6 PHL PAN
TT ST PHB ( 2 )
0017-00101-0162
GROMMET: PLASTI; .
130/.005 S/C#13-B ( 4 )
0017-00042-0326

13
ARCTIC SILVER 97T 97T-XXXX-05
Belt, Deck & Rear Roller S/N TDT100000 and up
DECK: TREADMILL;WAXLESS
0K58-01091-0002
1/4 -20x20 HXS FLT L
CS ST ZB B (4)
0017-00101-1775
SPRING: TECSPAK,
BLACK S/C-B (8)
0K40-01026-0002
LBL: BELT-LIMIT; RT.
M051-00K58-A100
LBL: CAUTION;
HI-VOLT;ENG+FRN B
M051-00K58-A014
BELT: WALKING; BLK;
W/LOGO; NP7131 C
0K58-01397-0000
LBL: BELT-LIMIT; LT.
M051-00K58-A101
ROLLER: REAR; 5"
0K58-01068-0000
Rear Roller Adjusting Bolt ( 2 )
3/8 -16X48 HEX SOC L CS ST SS B
0017-00101-1880
NUT 1/4 -20 TINNERMAN
D ST ZN B (4)
0017-00103-0198
1/4 -20X16 HXS BUT
L CS G8BO B (8)
0017-00101-1652
WSH 255-.562-046
FL-D ST ZN B (8)
0017-00104-0072

14
ARCTIC SILVER 97T 97T-XXXX-05
Lift Frame & Receptacle Assembly S/N TDT100000 and up
Lock Nut (2)
0017-00103-0285
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheel (2)
0K58-01071-0000
Phillips Screw (2)
0017-00101-1612
Washer (2)
0017-00104-0189
Lift Frame End Cap (4)
0017-00042-1076
Frame Screws (2)
0017-00101-1723
*
Frame Screws (4)
0017-00101-1723
Line-Cord Socket Brkt
0017-01419-0000
*
Line-Cord Lower Receptacle Brkt
0K58-01420-0000
Frame Screws (2)
0017-00101-1723
IEC Receptacle
0017-00003-0949
*
*
RECEPTACLE-ASSY:
MFG; RECESS B
AK58-00514-0000
COVER: PIVOT;
LIFT-FRAME (2)
0K58-01322-0000

15
ARCTIC SILVER 97T 97T-XXXX-05
Lift Motor Assembly - AK58-00075-0000 S/N TDT100000 and up
Clevis Pin
0017-00007-0214
Cotter Pin
0017-00007-0208
Nut 10-24 Locking
D ST ZN B (2)
0017-00103-0283
Actuator: Linear
0K58-01062-0000
Decline Switch Bracket*
0K58-01150-0003
Mini Switch*
0017-00032-0194
4-40X10 PHL PAN
F ST ZN B*
0017-00101-1629
Parts marked with an asterisk (*)
are included in the
Decline Switch Bracket Assembly
AK58-00116-0000

16
ARCTIC SILVER 97T 97T-XXXX-05
Idler Arm Assembly S/N TDT100000 and up
IdlerArm Assembly
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Grommet
0017-00042-0326
Drive Belt
0K58-01115-0000
Idler Pulley
0K26-01731-0000
Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Shaft
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)

17
ARCTIC SILVER 97T 97T-XXXX-05
Leg Leveler Assembly – AK58-00464-0000 S/N TDT100000 and up
Lever W/Bush Assy.
AK58-00089-0000
Pivot Pin
0K58-01098-0001
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Nut (4)
0017-00101-1652
Lock Washer (4)
0017-00104-0333
Flat Washer (4)
0017-00104-0190

18
ARCTIC SILVER 97T 97T-XXXX-05
Front Roller Assembly - AK58-00067-0000 S/N TDT100000 and up
Polley V Pulley 8”
0K58-01105-0000
Hex Bolt
0017-00101-1632 Flat Washer
0017-00104-0330
Lock Washer
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bolt
0017-00101-0974
ROLLER: FRONT; 5"
0K58-01067-0001

19
ARCTIC SILVER 97T 97T-XXXX-05
Drive Motor Assembly S/N TDT100000 and up
Poly-V Pulley
0K58-01057-0001
Locking Nut (4)
0017-00103-0027
Washer (4)
0017-00104-0409
Insulating Shoulder
Washer (4)
0K58-01255-0000
InsulatingPad (2)
0K58-01256-0001 FLYWHEEL: CAST-IRON
0K58-01092-0002
Set Screw (2)
0017-00101-0333
The key is part of the
drive motor (not
available separately).
MOTOR-ASY: W/CAUTION LBL;MFG
AK58-00171-0001

20
ARCTIC SILVER 97T 97T-XXXX-05
DSP-Controller Assembly S/N TDT100000 and up
VOLTAGE PART NUMBER PART DESCRIPTION
100-120 GK58-00002-0118 KIT: SERV; MFG; DSP CONTROLLER 100-120; LED
200-240 GK58-00002-0120 KIT: SERV; MFG; DSP CONTROLLER 200-240; LED