Life Fitness CST-0XXX-01 User manual

CLUB SERIES TREADMILL CST-0XXX-01
Customer Support Services
PARTS MANUALrev 14 Nov 2007

2
Club Series Treadmill CST-0XXX-01
Contents S/N CST100000
Miscellaneous ............................................................................................3
Frame Assembly .........................................................................................4
Console Assembly .......................................................................................5
Handrail Assembly.......................................................................................6
Covers, End Caps, and Hardware .....................................................................7
Belt, Deck, and Rear Roller............................................................................8
Lift Motor and Frame - Domestic .....................................................................9
Lift Motor and Frame – International ..............................................................10
Idler Assembly ......................................................................................... 11
Motor Controller Assembly........................................................................... 12
Drive Motor Assembly................................................................................. 13
Leveler Assembly...................................................................................... 14
Front Roller Assembly ................................................................................ 15
Ergo Bar w/Lifepulse ................................................................................. 16
Line Cords and Cables ................................................................................17

3
Club Series Treadmill CST-0XXX-01
Miscellaneous S/N CST100000
Touch-Up Paint
Part No. Color Container
0017-00008-0204 Arctic Silver Spray Can
0017-00008-0205 Arctic Silver .5 oz Bottle
0017-00008-0206 Arctic Silver .33 oz Pen
0017-00008-0210 Shadow Gray .6 oz Bottle
0017-00008-0211 Shadow Gray .6 oz. Pen
Miscellaneous
Manual/Video/Hardware Part Number
Service Manual M051-00K58-A253
Installation Manual M051-00K60-A094
Operation Manual M051-00K60-A093
Hardware Bag AK60-00173-0000

4
Club Series Treadmill CST-0XXX-01
Frame Assembly S/N CST100000
A
nti-Scuff Pad
0K58-01376-0000 (2)
Static Brush
0K58-01263-0001
Screw
0017-00101-1193
Drive Belt
0K58-01114-0000
Grommet
0017-00042-0326

5
Club Series Treadmill CST-0XXX-01
Console Assembly S/N CST100000
The AK58-00109-0000 Ferrite Bead Assembly is used on the AK60-00217-0002 console assembly only
and is the only component that is unique between the two console part numbers.
Language Console
Assembly Overlay/Bezel/ Switch Assembly Overlay
Eng/Met AK60-00217-0001 GK58-00002-0125
Eng/Eu
r
AK60-00217-0002 GK58-00002-0125
0K58-01488-0001
PCB Assembly
A084-92184-A008
Rear Console Case
0K58-01272-0000
Rear Console Decal
0K60-01211-0000
Console Screw (8)
0017-00101-1288
Console Accessory
Cover
0K58-01280-0000
PCB Mounting Screw (8)
0017-00101-1275
Polar/E-Stop Cable Assy
AK58-00237-0000
Polar PCB Cable Assy
AK39-00064-0000
Switch Membrane
118E-00001-0129
Front Console Case
0K58-01273-0001
Stop Switch
0K58-01321-0000
Micro-Switch
0017-00032-0185
CD Tray, Rubber Pad
0K58-01359-000
0
Tether Stop Assy
AK58-00322-0000
Magnet Disc
0K40-01070-0000
Adhesive Tape
0K39-01044-0000
Heart Rate Transmitter w/Strap
SK40-00045-0002

6
Club Series Treadmill CST-0XXX-01
Handrail Assembly S/N CST100000
Handrail Hex Nut (4)
0017-00103-0327
Handrail (comes
in a box of 2)
AK58-00256-0000
Top RT Handrail Boot
0K58-01303-0001
Console/Cup Holder
Mounting Screw (8)
0017-00101-1780
Bottom RT
Handrail Boot
0K58-01304-0001
Handrail Mounting
Screw (4)
0017-00101-1774
Handrail Boot
Screws (6)
0017-00101-1770
Bottom LT
Handrail Boot
0K58-01304-0002
Console Mounting
Screw (4)
0017-00101-1773
Top LT Handrail Boot
0K58-01303-0002
Handrail Screw (2)
0017-00101-1773
Handrail Tube Cap (2)
0K58-01396-0000
Upright, RT
AK58-00311-0003
Upright, LT
AK58-00311-0004
Upright Tube Cap (2)
0K58-01302-0000 Upright Tube
Cap Screw (2)
0017-00101-1772
Grommet (2)
0017-00042-0326
Upright Plug (2)
0K58-01305-0002
Upright Mounting
Screw - 0017-00101-1778 (6)
Washer - 0017-00104-0325 (6)
Upright, Plug (2)
0K58-01305-0002
ERGO Bar Assembly
AK60-00216-0000
ERGO Bar Gasket (2)
0K58-01347-0000
Cup CoverAssy - User LT
AK58-00247-0002
Cup Cover Assy - User RT
AK58-00247-0001

7
Club Series Treadmill CST-0XXX-01
Covers, End Caps, and Hardware S/N CST100000
Front End Cap (2)
0K58-01267-0000
End Cap Screws (4)
0017-00101-1772
Front Cover
A
K58-00272-0000
0017-00101-1771
Screws (4)
Motor Cover Screws (4)
0017-00101-1772
Motor Cover
A
K60-00226-0000
Bug Medallion Assembly
A
K58-00245-0000
End Cap grommet (8)
0017-00042-0326
Ink transfer decal
cannot be replaced in the field
(it can only be touched up).
Rear End cap (2)
0K58-01268-0000

8
Club Series Treadmill CST-0XXX-01
Belt, Deck, and Rear Roller S/N CST100000
Deck
0K60-01204-0000
Deck Mountin
g
Screws
(
4
)
0017-00101-1775
Grommet (2)
0017-00042-0326
TECSPAK Spring (8)
0K40-01026-0002
Washer (8)
0017-00104-0101
TECSPAK Tinnerman Clip (8)
0017-00103-0198
TECSPAK Mounting Screw (8)
0017-00101-1652
Belt Limit Label, RT
M051-00K58-A100
High Voltage
Caution Label
M051-00K60-A063
Striding Belt
0K60-01206-0000
Belt Limit Label, LT
M051-00K58-A101
Rear Roller Guard, LF
AK58-00360-0002
Round Grommet
0017-00042-0326
Roller Guard Screw
(
4
)
0017-00101-1776
Rear Roller Guard, RT
AK58-00360-0001
Square Grommet
0017-00042-1147
Screw
0017-00101-1776
Washer
0017-00104-0043
Rear Roller
0K58-01002-0000
Rear Rollers (2)
Adjusting Screws
0017-00101-1880
Grommet
(
2
)
0017-00042-0326
Frame Decal LF LOGO
0K60-01193-0000
Flat Washers
(
2
)
0017-00104-0334

9
Club Series Treadmill CST-0XXX-01
Lift Motor and Frame - Domestic S/N CST100000

10
Club Series Treadmill CST-0XXX-01
Lift Motor and Frame International S/N CST100000
Cotter Pin
0017-00007-0208
Clevis Pin
0017-00007-0214
Lift Motor
0K58-01062-0000
Lock Nut (2)
0017-00103-0285
Hex Screw (2)
0017-00101-1777
Flat Washer (2)
0017-00104-0259
Bronze Sleeve (2)
0K58-01089-0000
Line Cord Clip
0017-00042-0840
Lift Frame
0K58-01066-0000
Lock Nut
0017-00103-0025
Lift Motor Hex Bolt
0017-00101-1021
Vinyl Cap
0017-00042-1075
Wheel (2)
0K58-01071-0000
Phillips Screw (2)
0017-00101-1612
Washer (2)
0017-00104-0189
Lift Frame End Cap (4)
0017-00042-1076
Frame Screws
0017-00101-1723
Frame Screws *
0017-00101-1723
Line-Cord Socket Brkt *
0017-01419-0000
Line-Cord Lower Receptacle Brkt
0K58-01420-0000
Frame Screws
0017-00101-1723
IEC Receptacle *
0017-00003-0949
* RECEPTACLE-ASSY:
MFG; RECESS B
AK58-00514-0000
COVER: PIVOT;
LIFT-FRAME (2)
0K58-01322-0000
Limit Switch
0017-00032-0195

11
Club Series Treadmill CST-0XXX-01
Idler Assembly S/N CST100000
IdlerArm Assembly
AK58-00053-0002
Idler Pin
0017-00007-0248
Idler Spring Damper
0K26-02055-0000
Idler Spring
0k58-01085-0000
Wire Clamp
0017-00042-1072
Screw
0017-00101-1193
Limit Switch
0017-00032-0195
Limit Switch Cable
AK58-00027-0000
Motor Pulley
0K58-01057-0001
Allen Screw
0017-00101-0333
Grommet
0017-00042-0326
Drive Belt
0K58-01114-0000
Idler Pulley
0K26-01731-0000
Threaded Idler
0K58-01084-0002
Lock Nut: Idler
0017-00103-0324
Shaft
Anti Static Brush
0K58-01263-0001
Tinsel Bracket Screw(2)
0017-00101-1193
Plug
0017-00042-1053
(For units not
equipped with
circuit breaker.)

12
Club Series Treadmill CST-0XXX-01
DSP Motor Controller Assembly S/N CST100000
Phillips Pan Screws (3)
0017-00101-1781
note: keep the jumper (part no. AK58-00522-0000) that is
on P9--the DSP motor controller is not supplied with it.
DSP Motor Controller Assembly
100-120V
AK65-00071-0000
200-240V
AK65-00071-0002

13
Club Series Treadmill CST-0XXX-01
Drive Motor Assembly S/N CST100000
Poly-V Pulley
0K58-01057-0001
Locking Nut (4)
0017-00103-0027
Washer (4)
0017-00104-0409
Insulating Shoulder
Washer (4)
0K58-01255-0000
Insulating Pad (2)
0K58-01256-000
1
FLYWHEEL: CAST-
IRON; W/TAPER C
0K58-01092-0004
Set Screw(2)
0017-00101-0333
Key is part of Drive
Motor only, can not
get it separate. “TAPER DRIVE MOTOR”
DRIVE-MOTOR w/Caution Label
AK58-00171-0002
3/8 -16X48 HEX
SOC L CS ST SS B
0017-00101-1885

14
Club Series Treadmill CST-0XXX-01
Leveler Assembly S/N CST100000
Bracket Leveler
0K58-01083-0000
Pivot Pin
0K58-01098-0000
Leveling Foot
0K58-01110-0000
Stop Nut
0K58-01099-0000
Hex Nut (4)
0017-00101-1627
Lock Washer (4)
0017-00104-0333
Flat Washer (4)
0017-00104-0190
Leveler Assembly
AK58-00370-0000

15
Club Series Treadmill CST-0XXX-01
Front Roller Assembly S/N CST100000
Polley V Pulley 8”
0K58-1105-0000
Hex Bolt
0017-00101-1632 Flat Washer
0017-00104-033
0
Lock Washer
0017-00104-0005
Flat Washer
0017-00104-0043
Mounting Bolt
0017-00101-0974
Front Roller 3.5"
0K58-01001-0001
Front Roller Assembly
AK58-00066-0000 Lock Washer
0017-00104-00063

16
Club Series Treadmill CST-0XXX-01
ERGO Bar w/Lifepulse S/N CST100000
Activity Zone
Mounting Screws (2)
0017-00101-0824
Activity Zone Assembly
AK60-00224-0001
Activity Zone Overlay
0K58-01490-0001
Activity Zone Module Assembly
w/o Activity Zone Overlay
AK58-00554-0000
Heart Rate Electrode Kit
GK20-00002-0005
Ergo Bar Gasket (2)
0K58-01347-0000
Flat Washers (2)
0017-00104-0411
Phillips Pan Screws (4)
0017-00101-1277
Ergo Bar w/Lifepulse
AK60-00216-0000

17
Club Series Treadmill CST-0XXX-01
Line Cords and Cables S/N CST100000
Model Number Description Line Cord
CST-0100-01 Club Series Treadmill; ENG/ENG 120/60 DOM 0017-00003-0985
CST-0101-01 Club Series Treadmill; ENG + MET 230/50 CON 0017-00003-0696
CST-0102-01 Club Series Treadmill; ENG+ MET; 240/50 UK 0017-00003-0890
CST-0104-01 Club Series Treadmill; ENG + MET; 240 + AUS 0017-00003-0996
Cable PN Description Model Used On
AK26-00346-0002 CBL-ASSY: JMPR;OUTLET/SW/BLK All models
AK26-00347-0002 CBL-ASSY: JMPR;OUTLET/SW/WHT All models
AK58-00027-0000 CBL-ASSY: ZERO-SWITCH All models
AK58-00032-0000 CBL-ASSY: USER SENSE PROX. All models
AK58-00034-0001 CBL-ASSY: CONSOLE; PWR; UPR All models
AK58-00041-0001 CBL-ASSY: H/R SENSORS All models
AK58-00224-0001 CBL-ASSY: MOV; FILTER All models
AK58-00263-0000 CBL-ASSY: HI-POT JUMPER All models
AK58-00522-0000 CBL-ASSY: JUMPER; POWER; LED-CONS All models
AK60-00179-0000 HARNESS ASSY 120/60* CST-0100-01
AK60-00179-0001 HARNESS ASSY 230/50** CST-0101, 0102 & 0104-01
AK60-00180-0000 CBL-ASSY: POWER; T9; 120V CST-0100-01
AK60-00181-0000 CBL-ASSY: POWER; T9; 31 IN. 200-240V CST-0101, 0102 & 0104-01
AK58-00210-0000 XFRMR-BRKT ASSY: MFG. CST-0101, 0102 & 0104-01
0017-00003-0626 CIRCUIT BREAKER: 2A CST-0101-01 & 0102-01
111E-00001-0042 INDUCTOR: 15MH; 230V CST-0101, 0102 & 0104-01
111E-00001-0041 INDUCTOR: 3MH; 120V CST-0100-01
* AK60-00179-0000 consists of: 1) AK58-00224-0000, 2) AK58-00263-0000 and
3) AK60-00180-0000
** AK60-00179-0001 consists of: 1) AK58-00224-0000, 2) AK58-00263-0000 and
3) AK60-00181-0000