Lighthouse ApexPortable Series User manual

ApexPortable
PARTICLE COUNTER
OPERATING MANUAL
ApexP3, ApexP5

00

Lighthouse Worldwide Solutions
ApexPortable Airborne Particle Counter
Operating Manual

Copyright © 2015-2019 by Lighthouse Worldwide Solutions. All rights reserved. No part of this
document may be reproduced by any means except as permitted in writing by Lighthouse
Worldwide Solutions.
The information contained herein constitutes valuable trade secrets of Lighthouse Worldwide
Solutions. You are not permitted to disclose or allow to be disclosed such information except as
permitted in writing by Lighthouse Worldwide Solutions.
The information contained herein is subject to change without notice. Lighthouse Worldwide
Solutions is not responsible for any damages arising out of your use of the LMS program.
LMS™, LMS Express™ and ApexPortable™ are trademarks of Lighthouse Worldwide
Solutions.
Microsoft®, Microsoft Windows™, and Excel™ are trademarks of Microsoft Corporation.
Manufactured by:
Lighthouse Worldwide Solutions
1221 Disk Drive
Medford, Oregon 97501
LWS Part Number 248083440-1 Rev 5

EU DECLARATION OF CONFORMITY
Manufacturer’s Name: Lighthouse Worldwide Solutions, Inc.
Manufacturer’s Address: Lighthouse Worldwide Solutions, Inc.
1221 Disk Drive
Medford, OR 97501
Declares that the product:
Product Name: ApexP Airborne Particle Counters
Model Number(s): ApexP3/ApexP5
Conforms to the following Product Specifications:
SAFETY EN61010-1:2010 Safety Requirements for Electrical Equipment for
Measurement, Control, and Laboratory Use Part
I: General Requirements IEC 61010-1:2010
EMC EN61326-1:2013 Electrical Equipment for Measurement, Control
and Laboratory Use EN 61326-1:2013
Supplementary information
The product herewith complies with the requirements of the Low Voltage Directive 2014/35/EU and the EMC
Directive 2014/30/EC and carries the CE marking accordingly
_________________________________________
Fremont, CA, March 13, 2019 Jerry Szpak – VP Engineering
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248083440-1 Rev 5 t-i
Table of Contents
About this Manual
Text Conventions ................................................................................................................ i
Additional Help ................................................................................................................... i
Chapter 1 General Safety
Safety Considerations .................................................................................................... 1-1
LASER Safety Information ........................................................................................... 1-1
Sampling Safety ............................................................................................................. 1-2
Operating Safety ............................................................................................................ 1-2
Electrostatic Safety Information .................................................................................... 1-3
Chapter 2 Introduction
Overview ........................................................................................................................ 2-1
Description ..................................................................................................................... 2-1
Accessories .................................................................................................................... 2-2
ApexP3 Specifications ................................................................................................... 2-3
ApexP5 Specifications ................................................................................................... 2-4
Chapter 3 Get Started
Unpack and Initial Inspection ........................................................................................ 3-1
Configuration Kit ........................................................................................................... 3-1
Interchangeable Terms ....................................................................................... 3-1
Set Channels, Thresholds and Alarms ........................................................................... 3-2
Chapter 4 Communications
General ........................................................................................................................... 4-1
RS485 Communications .................................................................................... 4-2
Remote Run via LMS Software ..................................................................................... 4-3
Chapter 5 Operate the ApexPortable
Using the Instrument for the First Time ........................................................................ 5-1
Touch Screen Overview ................................................................................................. 5-2

Lighthouse ApexPortable Operating Manual
t-ii 248083440-1 Rev 5
Menu Map .......................................................................................................... 5-2
MAIN Screen ................................................................................................................. 5-3
Select Location .................................................................................................. 5-6
Locations in AUTO Mode ..................................................................... 5-7
Zoomed Data View ............................................................................................ 5-7
Viewing Two Columns of Data ............................................................. 5-8
CONFIG (Configuration) Screen ................................................................................. 5-10
DATA SETUP ............................................................................................................. 5-11
PARTICLE ...................................................................................................... 5-11
SAMPLE .......................................................................................................... 5-12
SETTING ......................................................................................................... 5-14
Count MODEs ..................................................................................... 5-14
FORMAT ............................................................................................. 5-15
ALARM ........................................................................................................... 5-16
Alarm Threshold .................................................................................. 5-16
CLEAR ............................................................................................................ 5-17
DEVICE SETUP .......................................................................................................... 5-18
CLOCK ............................................................................................................ 5-18
OPTIONS ......................................................................................................... 5-19
Contrast Adjust .................................................................................... 5-20
Audible Beep Adjust ............................................................................ 5-20
ALIGN Touch Screen .......................................................................... 5-20
Autostart Mode .................................................................................... 5-22
Diff+Cuml Zoom ................................................................................. 5-22
One Channel ........................................................................................ 5-23
One Second Realtime Modbus Output ................................................ 5-23
Language .............................................................................................. 5-23
COMM ............................................................................................................. 5-24
COMM Serial Settings ......................................................................... 5-24
Set ETHERNET Settings ..................................................................... 5-25
OUTPUT .......................................................................................................... 5-27
Printer Output ...................................................................................... 5-27
USB Output ........................................................................................ 5-28
Security ........................................................................................................... 5-29
Service ............................................................................................................. 5-30
STATUS ...................................................................................................................... 5-30
RECIPE ........................................................................................................................ 5-31
LOCATION ................................................................................................................. 5-34
Remote Operation ........................................................................................................ 5-36
Data View Buffer Screen ............................................................................................. 5-36
Output Data .................................................................................................................. 5-39
Output Data to USB Printer ............................................................................. 5-39
Output a Range of Records to USB Flash Drive ........................................... 5-39
Report Requirements ....................................................................................... 5-42
Fed Std ft3 ............................................................................................ 5-42
ISO 14644-1 ......................................................................................... 5-42

Table of Contents
248083440-1 Rev 5 t-iii
EU GMP 2009 ..................................................................................... 5-42
REPORT FEATURE ....................................................................................... 5-42
Set Up Report Room Parameters ..................................................................... 5-44
Set Up Counter to Run Reports ....................................................................... 5-49
Save Report ...................................................................................................... 5-51
Generate a Report From Data .......................................................................... 5-52
Printing a Previously Printed Report ............................................................... 5-54
Web Reports Interface ......................................................................... 5-55
Web Page Reports ................................................................................ 5-56
Sample Printouts of Standard Reports ................................................. 5-58
Power Shutdown Levels .............................................................................................. 5-61
Chapter 6 Maintenance Procedures
Introduction .................................................................................................................... 6-1
Safety ............................................................................................................................. 6-1
Maintenance ................................................................................................................... 6-1
Calibration ......................................................................................................... 6-1
Zero Count Test ............................................................................................................. 6-1
Fault Isolation ................................................................................................................ 6-2
Chapter 7 Program with the MODBUS Protocol
General Info ................................................................................................................... 7-1
Protocol Settings ............................................................................................................ 7-1
Power On/Auto Start ...................................................................................................... 7-1
Running the Instrument Using MODBUS ..................................................................... 7-1
AUTOMATIC Counting Mode ......................................................................... 7-2
Configuring with the MODBUS Protocol ..................................................................... 7-3
Setting the Real Time Clock .............................................................................. 7-3
Changing the Default Instrument Parameters .................................................... 7-4
Using Sensor Setting Registers .............................................................. 7-4
Location (Register 40026) ..................................................................... 7-5
Hold Time (Registers 40031, 40032) .................................................... 7-5
Sample Time (Registers 40033, 40034) ................................................ 7-5
Alarm Enable Registers ..................................................................................... 7-6
Enable Alarming for a Channel ............................................................. 7-7
Threshold Setup Registers ................................................................................. 7-7
Setting the Alarm Threshold Value ....................................................... 7-8
Appendix A ApexPortable MODBUS Register Map v1.50
COMM Settings ............................................................................................................ A-1
Supported MODBUS Commands ................................................................................. A-1
Sensor Settings Registers .................................................................................. A-2

Lighthouse ApexPortable Operating Manual
t-iv 248083440-1 Rev 5
Device Status ........................................................................................ A-5
Alarm Enable Registers .................................................................................... A-8
Enable Alarming for a Channel ............................................................ A-9
Threshold Setup Registers .............................................................................. A-10
Setting the Alarm Threshold Value .................................................... A-10
Data Registers ............................................................................................................. A-11
Device Status Word ........................................................................................ A-14
Data Enable Registers ..................................................................................... A-15
Data Type Registers ........................................................................................ A-15
Data Units Registers ....................................................................................... A-17
Appendix B Limited Warranty
Limitation Of Warranties: .............................................................................................. B-1
Warranty Of Repairs After Initial Two (2) Year Warranty: .......................................... B-1
Index

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248083440-1 Rev 5 i
About this Manual
This manual describes the detailed operation and use of the Lighthouse
ApexPortable (ApexP3 and ApexP5)portable airborne particle
counters.
Text
Conventions
The following typefaces have the following meanings:
Note: A note appears in
the sidebar to give extra
information regarding a
feature or suggestion.
italics Represents information not to be typed
or interpreted literally. For example, file
represents a file name. Manual titles are
also displayed in italics.
WARNING: A warning
appears in a paragraph
like this and indicates a
condition, which if not
met, could cause serious
personal injury or death,
and damage to the
instrument.
boldface Introduces or emphasizes a term.
Courier font Indicates command syntax or text
displayed by the diagnostic terminal.
Bold Courier Indicates commands and information that
the user types.
Helvetica Italics Indicates a comment on a command or
text output.
Additional
Help
For more information about Lighthouse ApexPortable Airborne Particle
Counters, contact Lighthouse Worldwide Solutions.
Service and Support
Tel: [phone] (Toll Free USA)
Tel: [phone] (Outside of USA)
[email protected]

Lighthouse ApexPortable Operating Manual
ii 248083440-1 Rev 5

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248083440-1 Rev 5 1-1
1General Safety
Safety
Considerations
Warnings and cautions are used throughout this manual and the reader
should become familiar with the meaning of a warning before
operating the particle counter. Most warnings will appear in the left
margin of the page next to the subject or step to which it applies. Take
care when performing any procedures preceded by or containing a
warning. The classifications of warnings are defined as follows:
WARNING: There are
no user-serviceable
components inside the
particle counter.
• LASER - pertaining to exposure to visible or invisible LASER
radiation
• Electrostatic - pertaining to electrostatic discharge
• Network Connect - pertaining to communication ports and
instrument damage
LASER Safety
Information
This product is considered to be a Class 1 LASER product (as defined
by FDA 21 CFR, §1040.10 and IEC 60825-1:2014) when used under
normal operation and maintenance. Performing service on the internal
sensor can, however, result in exposure to invisible radiation.
WARNING: The use
of controls, adjustments
or procedures other than
those specified within
this manual may result in
personal injury and/or
damage to this
instrument.
The particle counter has been evaluated and tested in accordance with
EN 61010-1:2012, “Safety Requirements For Electrical Equipment for
Measurement, Control and Laboratory Use” and IEC 60825-1:2014,
“Safety of LASER Products”.
For further technical assistance, contact our Technical Support Team at
1-800-945-5905 (USA Toll Free), 1-541-770-5905 (Outside of USA).

Lighthouse ApexPortable Operating Manual
1-2 248083440-1 Rev 5
Sampling
Safety
WARNING: While the flow path components will not be
adversely affected, sampling reactive gasses such as
hydrogen and oxygen can be dangerous. Appropriate
precautions should be taken.
Sampling of any pressurized gasses without the use of a
properly designed diffuser can cause damage to the
instrument and void the warranty.
Do NOT allow water, solvents, or other liquids to enter the
instrument as they can damage the instrument and void the
warranty.
Operating
Safety
WARNING: The use of controls, adjustments or procedures
other than those specified within this manual may result in
personal injury and/or damage to this instrument. Attempts
by untrained personnel to disassemble, alter, modify or
adjust the electronics or optics may result in personal injury
and damage to the instrument and will void its warranty.
There are no user-serviceable components inside the
particle counter. Only factory authorized service personnel
should repair or service this instrument and its optical
system.
If replacement of the power supply or its AC power cord is
required, replace it only with a power supply or cord having
as good as or better ratings than specifications provided by
Lighthouse Worldwide Solutions. Attempting to use an
under-rated power supply or cord can expose the
instrument, adjacent equipment or the user to dangerous
shock and fire hazards. Failure to meet this requirement will
void the CE certification, void the instrument warranty and
can result in serious personal injury.

General Safety
248083440-1 Rev 5 1-3
WARNING: The
ApexPortable uses a
5 Amp 24V DC power
supply. It connects to
the round connector
shown in Figure 1-1.
Remove AC power from
power supply, connect
DC cord to Apex then
connect power supply to
AC.
Figure 1-1 ApexPortable Power Input Connector
Electrostatic
Safety
Information
Electrostatic discharge (ESD) can damage or destroy electronic
components. Therefore, any service or maintenance work should be
done at a static-free work station. A static-free work station requires an
ESD consultant to evaluate the work environment and propose the
equipment and apparel needed for a work station to be successful.
24VDC
Input
Connector

Lighthouse ApexPortable Operating Manual
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248083440-1 Rev 5 2-1
2Introduction
Overview This operating manual introduces the Lighthouse ApexPortable
family of portable Airborne Particle Counters and includes instructions
for inspecting, installing, using and maintaining the instrument.
Description The ApexPortable instrument comes standard with four particle-size
channels of 0.3, 0.5, 1.0 and 5.0 microns (ApexP3) and 0.5, 1.0, 5.0
and 10.0 microns (ApexP5) with a flow of 1.0 CFM. Figure 2-1 shows
the standard configuration. Figure 2-1 lists features and specifics about
the ApexP3 and Table 2-2 lists the ApexP5.
Figure 2-1 ApexPortable Airborne Particle Counter
The instrument uses a LASER diode light source and LASER beam
shaping optics to illuminate a cross section of the air flow path. As
particles move along this path, they cross the LASER beam and scatter
light. The light scattered is collected by an optical imaging system onto
a photodiode. The photodiode converts the image into a current which
is converted to a voltage and amplified by an electronic circuit.
The result is the electronic circuit outputs a voltage pulse each time a
particle crosses the LASER beam. The amplitude of the voltage pulse
is proportional to the light scattered which in turn is proportional to the
size of the particle.

Lighthouse ApexPortable Operating Manual
2-2 248083440-1 Rev 5
The voltage pulses created by the particles are then processed by
additional electronics that analyze the height of each pulse, therefore,
the size of each corresponding particle. The result is that the number of
particles of various sizes is determined.
The processed signals are sorted into bins, or channels, and displayed
on the screen as counts. The terms Particle Size and Particle Channel
are used synonymously to refer to the displayed information.
This instrument is effective in both ultra-clean areas (such as ISO Class
1 or Grade A) and in more traditional cleanzones rated as ISO Class 3
or higher. Refer to Specifications in this manual for additional
instrument information.
The ApexPortable integrates seamlessly with large facility monitoring
and management systems and transfers particle count data using RS485
(using MODBUS RTU or ASCII protocols) or Ethernet via MODBUS
TCP.
Accessories Several items are shipped with each instrument but some optional
accessories can be ordered to tailor the instrument to specific needs.
Standard and optional accessories are listed below.
• Standard Accessories:
• 24VDC 5A Power Supply
• Operating Manual on included flash drive
• LMS Express Download Instructions
• Read Me First
•PartsList
• USB to RS-232 Serial cable
• 1.0 CFM Isokinetic Sampling Probe with Tubing
• 1.0 CFM Purge Filter Assembly with Tubing
• Optional Accessories:
• USB Thermal Printer and Operating Manual on CD
• Cable, per foot
• Sample Tubing, per foot
• ISO Probe Monopod

Introduction
248083440-1 Rev 5 2-3
ApexP3
Specifications
Size Range 0.3 - 5.0 μm
Channel Thresholds Standard 2-channel: 0.3, 0.5μm; 4-channel:
0.3, 0.5, 1.0, 5.0μm
Flow Rate 1.0 CFM (28.3 LPM)
Counting Efficiency Meets ISO 21501-4
Data Storage Rotating Buffer, 3000 records
Light Source LASER diode
External Connections RS485 RJ45 (RS485 and RS232 data); DIN
(factory); Ethernet RJ45 (Ethernet data);
calibration port
Zero Count Level <1 count/5 minutes (per ISO 21501-4)
Max ISO Probe tubing Maximum tubing length to ISO = 16 feet
Calibration NIST Traceable
Communication Modes MODBUS ASCII; MODBUS RTU;
MODBUS TCP
Supporting Software LMS Pharma/Pro v7.3.1 or higher, LMS
Express 7.5 or higher
Operating Altitude Sea Level to 2000 meters (6561.66 feet)
Power Input
Requirements
24VDC ±5% @ 5.0A, 120W
Power Supply
Specifications
100-240VAC, 47-63Hz 1.4A input, 24VDC
5.0A 120W max output
Enclosure Stainless Steel, VHP compatible
Dimensions 9.00” (w) x 8.46” (h) x 6.21” (d) [22.86 x 21.49 x
15.77 cm]
Weight 10.0 lbs (4.54 kg)
Operating Temp/RH 50° F to 104° F (10° C to 40° C) / 20% to 95%
non-condensing at maximum 2000M altitude
Storage Temp/RH 14° F to 122° F (-10° C to 50° C) / Up to 98%
non-condensing
Table 2-1 ApexP3 Specifications

Lighthouse ApexPortable Operating Manual
2-4 248083440-1 Rev 5
ApexP5
Specifications
Table 2-2 ApexP5 Specifications
The manufacturer recommends that the Lighthouse instrument be
calibrated annually by a Lighthouse Certified Service Provider in order
to ensure the unit continues to perform within specifications and to
protect its warranty. For information about returning instruments for
calibration or service, visit our website www.golighthouse.com/RMA.
Size Range 0.5 - 10.0 μm
Channel Thresholds Standard 2-channel: 0.5μm, 5.0μm; 4-channel
0.5, 1.0μm, 5.0μm, 10.0μm
Flow Rate 1.0 CFM (28.3 LPM)
Counting Efficiency Meets ISO 21501-4
Data Storage Rotating Buffer, 3000 records
Light Source LASER diode
External Connections RS485 RJ45 (RS485 and RS232 data); DIN
(factory); Ethernet RJ45 (Ethernet data);
calibration port
Zero Count Level <1 count/5 minutes (per ISO 21501-4)
Max ISO Probe tubing Maximum tubing length to ISO = 16 feet
Calibration NIST Traceable
Communication Modes MODBUS ASCII; MODBUS RTU;
MODBUS TCP
Supporting Software LMS Pharma/Pro v7.3.1 or higher, LMS
Express 7.5 or higher
Operating Altitude Sea Level to 2000 meters (6561.66 feet)
Power Input
Requirements
24VDC ±5% @ 5.0A, 120W
Power Supply
Specifications
100-240VAC, 47-63Hz 1.4A input, 24VDC
5.0A 120W max output
Enclosure Stainless Steel, VHP compatible
Dimensions 9.00” (w) x 8.46” (h) x 6.21” (d) [22.86 x 21.49 x
15.77 cm]
Weight 10.0 lbs (4.54 kg)
Operating Temp/RH 50° F to 104° F (10° C to 40° C) / 20% to 95%
non-condensing at maximum 2000M altitude
Storage Temp/RH 14° F to 122° F (-10° C to 50° C) / Up to 98%
non-condensing