Lincoln P 203 User manual

User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Subject to modifications
Components of
Centralized Lubrication Pump P 203
4539a04

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
2.0A-20003-F04
Subject to modifications
Page 2 of 88
User Manual
Components of Centralized Lubrication Pump 203
Table ofContents
Page
Components of centralizedlubricationpump P 203
TableofContents.........................................................................2
Selection guide-DC Pump variants with/without
p.c.b.V10-V13,V20-V23,.............................................................5
Selection guide-DC Pump variants with
p.c.b.M08-23...................................................................................6
Selection guide-AC Pump variants with/without
p.c.b.V10-V13, V20-V23................................................................7
Selection guide-AC Pump variants with
p.c.b.M08-23..................................................................................8
Scope of delivery of Quicklub pumps P 203 ............................ 9
ComponentsofQuicklubpumpP 203 ................................. 10
2-l reservoir without low-level control for grease
without p.c.b.
connectiontype1A1.01/10 .................................................... 10
without p.c.b.
connectiontype2A1.01/10 .................................................... 12
p.c.b. versions V10-V13, V20-V23,
H, V10-V13ADR and H ADR
connectiontype2A1.01/10 .................................................... 14
p.c.b. versions V10-V13, V20-V23,
H, V10-V13ADR and H ADR
connectiontype1A5.14or1A7.16........................................16
2-l reservoir with low-level control for grease
p.c.b. versions V10-V13, V20-V23
connectiontype2A1.01/10 .................................................... 18
p.c.b. versions V10-V13, V20-V23
connectiontype 1A7.16..........................................................20
2-l reservoir without low-level control for grease or oil
p.c.b. versions V10-V13, V20-V23
connection type 1A1.01/10or2A1.01/10 ............................ 22
p.c.b. versions V10-V13, V20-V23
connectiontype1A5.14or1A7.16........................................24
2-l reservoir with low-level control for grease
p.c.b. versions V10-V13, V20-V23
connectiontype2A1.01/10 .................................................... 26
p.c.b. versions V10-V13, V20-V23
connectiontype 1A7.16..........................................................28
2-l reservoirwith low-level control for oil
p.c.b. of the versions V10-V13, V20-V23
type of connection 1A1.01/10 oder 2A1.01/10 ................... 30
p.c.b. of the versions V10-V13, V20-V23
typeof connection 1A7.16 ......................................................32
2-l flat-type reservoir without low-level control for grease
p.c.b. versions V10-V13, V20-V23
connection type 1A1.01/10or2A1.01/10 ............................ 34
p.c.b. versions V10-V13, V20-V23
connectiontype1A5.14or1A7.16........................................36
4- and 8-l reservoir without low-level control for grease or
oil
without p.c.b.
connectiontype1A1.01/10 .................................................... 38
4- and 8-l reservoir with low-level control for grease
without p.c.b.
connectiontype2A1.01/10 .................................................... 40
4- and 8-l reservoir without low-level control for grease or
oil
p.c.b. versions V10-V13, V20-V23
connection type 1A1.01/10or2A1.01/10 ............................ 42
p.c.b. versions V10-V13, V20-V23,
H, V10-V13ADR and H ADR
connectiontype1A5.14or1A7.16........................................44
4- and 8-l reservoir with low-level control for grease
p.c.b. versions V10-V13, V20-V23
connectiontype2A1.01/10 .................................................... 46
p.c.b. versions V10-V13, V20-V23
connectiontype 1A7.16..........................................................48
4- and 8-l reservoir with low-level control for oil
p.c.b. versions V10-V13, V20-V23
connectiontype2A1.01/10 .................................................... 50
p.c.b. versions V10-V13, V20-V23
connectiontype1A5.14or1A7.16........................................52
4- and 8-l reservoir, closed without low-level control for
grease or oil
without p.c.b.
connectiontype2A1.01/10 .................................................... 54
4- and 8-l reservoir, closed with low-level control for
grease
without p.c.b.
connectiontype2A1.01/10 .................................................... 56
4- and 8-l reservoir, closed without low-level control for
grease
p.c.b. versions V10-V13, V20-V23
connection type1A1.01/10 and 2A1.01/10 .........................58
Page

User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Page 3 of 88
Subject to modifications
Page
4- and 8-l reservoir, closed with low-level control for
grease
p.c.b. versions V10-V13, V20-V23
connection type1A1.01/10 and 2A1.01/10 .........................60
4- and 8-l reservoir, closed without low-level control for
grease
p.c.b. versions V10-V13, V20-V23
connection type 1A5.14 and 1A7.16 .................................... 62
4- and 8-l reservoir, closed with low-level control for
grease
p.c.b. versions V10-V13, V20-V23
connectiontype 1A7.16..........................................................64
4-l reservoir with follower plate and low-level control for
grease
without p.c.b.
connectiontype 1A1./10.........................................................66
8-l reservoir with follower plate and low-level control for
grease
without p.c.b.
connectiontype 1A1./10.........................................................68
4-l reservoir with follower plate and low-level control for
grease
p.c.b. versions V10-V13, V20-V23
connectiontype 1A1.10..........................................................70
8-l reservoir with follower plate and low-level control for
grease
p.c.b. versions V10-V13, V20-V23
connectiontype 1A1.10..........................................................75
Table ofContents,continuation
Otherconnection types for12/24 VDC
Connection type 1A1.01 / 2A1.01 without p.c.b.
(if upgrading motor from old to new) ..................................... 74
Connection type 1A1.01 / 2A1.01 without p.c.b.
(in case of replacement of the motor).................................. 75
Connection type 1A8.00 / 2A8.00
forspecialapplications..........................................................76
Connection type 2A4.12 / 2A4.13 with microprocessor
control p.c.b.sM... andAMPplug.......................................77
Connection type 2A4.12 / 2A4.13 with microprocessor
control p.c.b.s M... andAMP plug, wire to wire ................. 78
Connection type 2A6.15 with microprocessor
control p.c.b.s M... and bayonet plug ................................ 79
Other connection types for 120 and 230 VAC
Connection type 1A1.01 / 2A1.01 with power supply board
without p.c.b. (if upgrading motor from old to new)......... 80
Connection type 1A1.01 / 2A1.01 with power supply board
without p.c.b. (in case of replacement of the motor) ...... 81
Connection type 1A1.01/2A1.01 with power supply board
andp.c.b.V10-V13.............................................................82
Connection type 2A7.16 with power supply board
andp.c.b.V10-V13.............................................................83
Connection type 3A6.15 with power supply board
andp.c.b.M08-M23..............................................................84
Parts of the lockable reservoir cover .................. 85
Page
All rights reserved.
Any duplication of this User Manual, in its entirety or in part,
by whatever means is prohibited without the prior consent in
writing of Lincoln GmbH & CO. KG.
Subject to modifications without prior notification.
©
2004 by
LINCOLN GmbH & Co. KG
Postfach 1263
D
-69183 Walldorf
Phone: [phone]
Fax: [phone]

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
2.0A-20003-F04
Subject to modifications
Page 4 of 88
User Manual
Components of Centralized Lubrication Pump 203
Further information to Quicklub pump P 203
Document no. Description
2.1A-30001- F03 Technical Description
Quicklub pump 203
2.6A-20002-E00 p.c.b. 236-13891-1 - variant V10-V13
2.6A-20005-D01 p.c.b. 236-13857-1 - variant H
2.6A-20003-D01 p.c.b. 236-13870-2 -
variantM08 - M 15
2.6A-20004-D01 p.c.b. 236-13870-1 -
variantM16 - M 23
2.0L-30001-C03 Installation Instructions
2.6A-20001-G03 Parts Catalog
Note: The following list of part lists includes motors with part
numbers:
12 VDC 544-36913-3
24 VDC 1 544-36913-4
12 VDC 544-36913-6
24 VDC 1 544-36913-7
24 VDC für AC 1 544-36913-8 Die
The motor housings are not provided with any threads for faste-
ning purposes. Therefore, self-tapping (thread-rolling) hexagonal
socket head screws are included in the kit.

User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Page 5 of 88
Subject to modifications
1),2),3)
The numbers must be related to the connecting plugs
A)
For transport of hazard materials
B)
C7 = Designation of pump elements for supplying of chisel paste (C = chisel), C 5 or C 6 on request
C)
Low-level control for oil; connection of the low-level control is not provided
Selectionguide-DCpumpvariantsof P 203 with/without p.c.b.V10-V13,H
Examples of model designations
Note
A ny pump combinations
other than the above standard
pumps can be composed and
ordered in accordance with
the valid model identification
code.
P 203 - 2 - X N - 1 K6 - 24 - 1A 1. - 10
P 203 - 4 - X N - BO - 1 KR - 24 - 2A 1. - 01 - V12
P 203 - 2 - X N - 2 K5 - 12 - 1A 1. - 10 - H
P 203 - 8 - X N - BO - 1 K6 - 24 - 1A 5. - 14 - V13
P 203 - 4 - Y L - BO - 1 K7 - 24 - 1A 1. - 10 - V20
P 203 - 2 - X L - 1 K6 - 24 - 1A 7. - 16 - V10
P203
Basic pump model for grease or oil
with 1-3 outlets and 12 or 24 VDC motor
Reservoir design
2 = 2 l Transparent plastic reservoir
4 = 4 l Transparent plastic reservoir
8 = 8 l Transparent plastic reservoir
X = Reservoir for grease
Y= Reservoir for oil
N = Standard design
L = Low-level control
without designation = Standard reservoir (2 liters)
BO = Filling from top
FL = Flat type reservoir (only for 2 liters without low-level)
Pump elements
1 - 3 Number of elements used
K5 = Piston diameter = 5 mm
K6 = Piston diameter = 6 mm
K7 = Piston diameter = 7 mm
KR = Pump element adjustable, piston ∅7 mm
C7 = Piston diameter = 7 mm
B)
B7 = Piston diameter = 7 mm (output of K5 element)
S7 = Piston diameter = 7 mm (food industry)
Operating voltage
12 VDC or 24 VDC motor
Possible connections
1A = 1 connection (lef), operating voltage
1)
1A = 1 connection (left), operating voltage
2)
1A = 1 connection (left), operating voltage + illuminated pushbutton
additional lubrication cycles, low-level control
3)C)
2A = 2 connections, operating voltage (left) + illuminated pushbutton for
additional lubrication cycles, low-level control (right)
)
Type of connection
1 = cube-type plug (DIN 43650, design A)
)
, industrial application
5 = bayonet plug, 4/3-pole, DIN 72585-1
2)
(V10-V13, //3 with V20-V23, H),
only for mobile applications
7 = bayonet plug, 7/6-pole, DIN 72585-1
3)
(V10-V13, V20-V23), only for
mobile applications
Connection outside of the pump
01 = with socket, without cable
10 = with socket, with 10 m cable
11 = with socket, with 10 m ADR-cable
) 1)
14 = with bayonet socket, with 10 m cable, 4/3-pole
2)
, V10-V13, 7/3 with V 20-V23,
without low-level control and without illuminated pushbutton
16 = with bayonet socket with 10 m cable, 7/6-wire
3)
, V10-V13, V 20-V23,
with low-level control or with illuminated pushbutton
17 = with bayonet socket with 10 m ADR-cable
A)
, 4/3-pole
2)
, (V10-V13, H)
Control p.c.b.s. 12 / 24 VDC
V10 - V13 = with adjustable pause and operating time
1)2)3)
H = for trailers or semitrailers
1)2)
No designation = without p.c.b.
1)2)

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2.0A-20003-F04
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User Manual
Components of Centralized Lubrication Pump 203
3)
Number must be related to the connecting plugs
C)
Low-level control for oil; connection of the low-level control is not provided
4)
Piston detector, 4-pole
Examples of model designations
Note
A ny pump combinations
other than the above standard
pumps can be composed and
ordered in accordance with
the valid model identification
code.
P 203 - 2 - X L - 1 K6 - 24 - 2A 6. - 15 - M10
P 203 - 4 - X L - BO - 1 KR - 24 - 2A 6. - 15 - M12
P 203 - 2 - X L - 2 K5 - 12 - 2A 6. - 15 - M12
P 203 - 8 - X L - BO - 1 K6 - 24 - 2A 6. - 15 - M08
P 203 - 4 - Y L - BO - 1 K7 - 12 - 2A 6. - 15 - M16
P 203 - 2 - X L - 1 K6 - 24 - 2A 6. - 15 - M23
Basicpump model for grease or oil
with 1-3 outlets and 12 or 24 VDC motor
Reservoir design
2 = 2 l Transparent plastic reservoir
4 = 4 l Transparent plastic reservoir
8 = 8 l Transparent plastic reservoir
X = Reservoir for grease
Y= Reservoir for oil
N = Standard design
L = Low-level control
without designation = Standard reservoirs (2 liters)
BO = Filling from top
FL = Flat type reservoir (only for liters without low-level)
Pump elements
1 - 3 Number of elements used
K5 = Piston diameter = 5 mm
K6 = Piston diameter = 6 mm
K7 = Piston diameter = 7 mm
KR = Pump element adjustable, piston ∅7 mm
B7 = Piston diameter = 7 mm (output of K5 element)
S7 = Piston diameter = 7 mm (food industry)
Operating voltage
12 VDC or 24 VDC motor
Possible connections
2A = 2 connections, operating voltage (left) + illuminated pushbutton for
additional lubrication cycles, low-level control (left)
)3) C)
and
piston detector (right)
4)
Type of connection
6 = bayonet plug, 7/5-pole, DIN 72585-1
3)
(M08-M23)
Connection outside of the pump
15 = bayonet socket with 10 m cable, 7/5-pole
)
, M08-M23
p.c.b. 12 / 24 VDC
M08 - M23 = with microprocessor control (various adjustments,
see combinations of the jumper positions)
Selectionguide-DCpump variants P203 with p.c.b.sM08-M23

User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Page 7 of 88
Subject to modifications
Selectionguide -ACpump variantsP203 without control
or with control p.c.b. V10 - V13, V20 - V23 (Industry)
Examples of model designations
Note
A ny pump combinations
other than the above standard
pumps can be composed and
ordered in accordance with
the valid model identification
code.
P 203 - 2 - X N - 1 K6 - AC - 1A 1. - 01 - V10
P 203 - 4 - X L - BO - 1 KR - AC - 2A 1. - 01 - V12
P 203 - 2 - X N - 2 K5 - AC - 1A 1. - 01
P 203 - 8 - X L - BO - 1 K6 - AC - 2A 5. - 14 - V10
P 203 - 4 - Y L - BO - 1 K7 - AC - 1A 1. - 0 1 - V20
P 203 - 2 - X L - 1 K6 - AC - 2A 7. - 16 - V10
P 203, P 203 UL 2)
Basicpump model for grease or oil
with 1-3 outlets and 12 or 24 VDC motor
Reservoir design
2 = 2 l Transparent plastic reservoir
4 = 4 l Transparent plastic reservoir
8 = 8 l Transparent plastic reservoir
X = Reservoir for grease
Y= Reservoir for oil
N = Standard design
L = Low-level control
without designation = Standard reservoir (2 liters)
BO = Filling from top
FL = Flat type reservoir (only for 2 liters without low-level,
not for oil)
Pump elements
1 - 3 Number of elements used
K5 = Piston diameter = 5 mm
K6 = Piston diameter = 6 mm
K7 = Piston diameter = 7 mm
KR = Pump element adjustable, piston ∅7 mm
B7 = Piston diameter = 7 mm (output of K5 element)
S7 = Piston diameter = 7 mm (food industry)
Operating voltage
AC = 110 - 240 VAC+/- 10%, 50-60 Hz +/- 5%( with 24 VDC motor)
Possible connections
1 A = 1 connection, operating voltage (only cube-type plug) left bottom
)
2 A = 2 connections, operating voltage (only cube-type plug) left bottom
1)
,
either only low-level control (cube-type plug) right bottom
1)
or
(bayonet plug) left top
2)
or illuminated pushbutton + low-level control
(bayjonet plug), left top
3)
Type of connection
1 = cube-type plug (DIN 43650, design A)
1)
5 = bayonet plug, 4/3-pole
2)
, DIN 72585-1 (V10-V13, V20-V23)
7 = bayonet plug, 7/6-pole
3)
, DIN 72585-1 (V10-V13, V20-V23)
Connection outside of the pump
01 = with socket, without cable
1)
14 = bayonet socket, with 10 m cable, 4/3-pole
2)
, V10- V13, V 20-V23,
connection for low-level control without illuminated pushbutton
16 = bayonet socket with 10 m cable, 7/6-pole
3)
, V10- V13, V 20-V23, connection
for low-level control and illuminated pushbutton
p.c.b. 12 / 24 VDC
V10 - V13 = with adjustable pause and operating time
V20 - V23 = with adjustable pause and operating time (US market)
No designation = without p.c.b.

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
2.0A-20003-F04
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Page 8 of 88
User Manual
Components of Centralized Lubrication Pump 203
Selectionguide -AC pumpvariantsP203 with p.c.b.s M08 - M23 (Industry)
Examples of model designations
Note
A ny pump combinations
other than the above standard
pumps can be composed and
ordered in accordance with
the valid model identification
code.
P 203, P 203 UL 2)
Basic pump model for grease or oil
with 1-3 outlets and 12 or 24 VDC motor
Reservoir design
2 = 2 l Transparent plastic reservoir
4 = 4 l Transparent plastic reservoir
8 = 8 l Transparent plastic reservoir
X = Reservoir for grease
Y = Reservoir for oil
L = Low-level control
without designation = Standard reservoir (2 liters)
BO = Filling from top
FL = Flat type reservoir (onlyfor liters without low-level,
not for oil)
Pump elements
1 - 3 Number of elements used
K5 = Piston diameter = 5 mm
K6 = Piston diameter = 6 mm
K7 = Piston diameter = 7 mm
KR = Pump element adjustable, piston ∅7 mm
B7 = Piston diameter = 7 mm (output of K5 element)
S7 = Piston diameter = 7 mm (food industry)
Operating voltage
AC = 110 - 240 VAC+/- 10%, 50-60 Hz +/- 5% (with 24 VDC motor)
Possible connections
3 A = 3 connections, operating voltage (only cube-type plug) left bottom,
illubminated push button + low-level control (bayonet plug), left top
and piston detector (bayonet plug) right top
Type of connection
1 = cube-type plug (DIN 43650, design A)
6 = bayonet plug, 7/5-pole, DIN 72585-1
Connection outside of the pump
15 = bayonet socket with 10 m cable, 7/5-pole
p.c.b. 12 / 24 VDC
M08 - M23 = with microprocessor control (various adjustments,
see combinations of the jumper positions)
P 203 - 2 - X L - 1 K6 - AC - 3A 6. - 15 - M08
P 203 - 4 - X L - BO - 1 KR - AC - 3A 6. - 15 - M12
P 203 - 2 - X L - 2 K5 - AC - 3A 6. - 15 - M23
P 203 - 8 - X L - BO - 1 K6 - AC - 3A 6 - 15 - M09
P 203 - 4 - Y L - BO - 1 K7 - AC - 3A 6. -15 - M20
P 203 - 2 - X L -1 K6 - AC - 3A 6. - 15 - M10

User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Page 9 of 88
Subject to modifications
Scopeof delivery ofQuicklub pumpsP 203
1173a95
The following parts belong to the scope of delivery of pump 203:
-Pump housing with 12 or 24 VDC motor
-Reservoir
2-liter with grease filling 0.75 kg
4-liter with grease filling 1.5 kg
8-liter with grease filling 1.5 kg
-Pump element(s): 1 to 3 pump elements can be used
The following models are available:
for grease or oil supply with fixed lubricant output:
K5= Piston Ø5 mm; output 2 cm
3
/min
K6= Piston Ø6 mm; output 2.8 cm
3
/min
K7= Piston Ø7 mm; output 4 cm
3
/min
for grease or oil supply with adjustable lubricant output:
KR= Piston Ø7 mm; output 0.04 cm
3
- 0.18 cm
3
/stroke
for the supply of chisel paste (C7)
C7= Piston Ø7 mm; output 4 cm
3
/min
-Control p.c.b. for 12/24 VDC
The following models are available:
V 10 - V 13, standard p.c.b.
M 08 - M 23, for system monitoring
H, for trailer or semitrailer
Pump without p.c.b.
Power supply p.c.b. for connection of pump to alternate
current 120 or 230 VAC, 50/60 Hz
-Electric Connections: see selection guide DC and AC
without p.c.b., without low-level control
cube-type plug, left (black) with/without 10 m cable
without p.c.b. and low-level control
cube-type plug, left (black) with/without 10 m cable and
cube-type plug, right (grey) with/without 10 m cable (black)
with p.c.b. V10-V13, without low-level control
cube-type plug, left (black) with/without 10 m cable or
bayonet plug, left with 10 m cable
with p.c.b. V10-V13 and low-level control
cube-type plug, left (black) with/without 10 m cable and
cube-type plug, right (grey) with/without 10 m cable or
bayonet plug, left with 10 m cable
with p.c.b. H, without low-level control
cube-type plug, left (black) with 10 m cable or
bayonet plug, left with 10 m cable
with p.c.b.s M 00 to M07 and low-level control
AMP plug, left with 10 m cable, 4-pole and
socket, right for 1 or 2 piston detectors,
with p.c.b.s M 08 to M 23 and low-level control
AMP plug, left with 10 m cable, 5-pole and
socket, right for 1 or 2 piston detectors,
with p.c.b.s M 08 to M 23 and low-level control
bayonet plug, left with 10 m cable and
bayonet socket, right for 1 or 2 piston detectors
-Accessories:
Pressure relief valve - must be ordered separately
(see respective line „Pressure Relief Valve“ in the following
parts lists for different models)
Fixing screws with accessories, drilling template and operating in-
structions
Low-level control, if any. The parts are integrated in the pump hou-
sing and in the reservoir.

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
2.0A-20003-F04
Subject to modifications
Page 10 of 88
User Manual
Components of Centralized Lubrication Pump 203
ComponentsofQuicklubPumpModel203
Without control p.c.b.
Filling from bottom
Connection type 1A1.01/10
4505a04
Fig. 1 - Explosion view for P 203 -2XN-.K.-12/24-1A1.01/10
2-lreservoir for grease, closed without low-level control

User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Page 11 of 88
Subject to modifications
Pos. Designation Qty. Partno.
1 Reservoir 2 XN 1 544-31996-1
2 Hose 12.5 cm 1 111-35089-2
3 Stirring paddle, assy. 1 544-31882-1
4 Washer 8.4 1 209-13072-6
5 Inner ring 2 444-24168-1
6 Grooved ball bearing D10/26x8 1 250-14009-7
7 O-ring Ø142x4 2 219-13730-7
8 Intermediate bottom 1 444-24167-1
9 Shim 10x16x0.5 1 209-13047-5
10 Snap ring SW 32 2 211-14100-1
11 Pressure ring Ø33x37x13 1 444-24439-1
12 Eccentric 1 444-24170-2
13 Hexagon socket head screw
M 6x25, self-tapping 3 206-13710-8
14 Washer 3 444-24169-1
15 O-ringØ6x2 3 219-13084-2
16 Housing 1 444-24666-1
Kit: housing assy. with housing
cover and tightening screws 1 544-32191-1
UL housing only for USA 1 444-70131-1
1 444-70128-1
17 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2
C7=piston Ø7 mm, assy.
for chisel paste 1 600-28750-1
KR=Pump element, adjustable 1 655-28716-1
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1
19 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
20 Pressure relief valve 4
SVTE - 350 - 1/4 - D 6 1 624-28894-1
1deviations of the shown type of connection of pump 203, see pages 74-85
2
with appliance plug 1 and cable (old) pos. 28, use adapter cable pos. 22.1
3
with appliance plug 1 and cable (new) pos. 28, adapter cable pos. 22.1 not required
4
other pressure relief valves see Parts Catalog
5
see note on page 4
Pos. Designation Qty. Part no.
21 Housing cover 1 444-24667-1
UL housing cover only for USA 1 444-70128-1
Housing cover, assy. since 1996 1 544-32217-1
21.1 Screw f. KF, 3x25 10 206-13796-7
21.2 Drain hose 1 444-24310-1
22 Motor, new1, 5
with pos. 7, 13, 15, 22.1, 24
12 VDC 1 544-36913-3
24 VDC 1 544-36913-4
24 VDC for VAC connection 11 544-36913-8
22.1 Adapter cable21 664-34195-8
23 Woodruff key 3x5 1 214-13123-1
24 Rotary shaft seal BA 10x22x7 1 220-12231-3
25 Hydraulic lub. fittingAR 1/4 Z 1 251-14045-9
26 Sealing plug, M33x2 1 233-13124-9
26.1 O-ring Ø31x2 1 219-14138-2
27 Closure plug M22x1.5x12 2 303-19285-1
28 Appliance plug 1 with cable, old 21 664-36917-8
Appliance plug 1 with cable, new 31 664-34195-5
28.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
29 Screw BZ 3x10 C 4 206-13796-6
30 Socket 1 (black) 1
with flat packing and 10 m cable 1 664-36078-7
30.1 Flat packing 1 236-13294-3
30.2 Socket 1 (black) 1 236-13277-9
Power supply board 230 VAC11 544-36961-4
Arrow: direction of rotation 1 810-55106-1
Lincoln-Logo sticker 1 810-55087-1
Parts List acc. to Fig. 1

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
2.0A-20003-F04
Subject to modifications
Page 12 of 88
User Manual
Components of Centralized Lubrication Pump 203
4506a04
Without control p.c.b.
Filling from bottom
Connection type 2A1.01/10
Fig. 2 - Explosion view for P 203 -2XN-.K.-12/24-2A1.01/10
2-lreservoir for grease, closed withlow-level control

User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Page 13 of 88
Subject to modifications
Pos. Designation Qty. Part no.
1 Reservoir 2 XL 1 544-32028-1
2 Hose 12.5 cm 1 111-35089-2
3 Stirring paddle, assy. 1 544-31947-1
4 Control cam 1 444-24212-1
5 Inner ring 2 444-24168-1
6 Grooved ball bearing D 10/26x8 1 250-14009-7
7 O-ring Ø142x4 2 219-13730-7
8 Intermediate bottom 1 444-24167-1
9 Shim 10x16x0.5 1 209-13047-5
10 Snap ring SW 32 2 211-14100-1
11 Pressure ring ø33x37x13 1 444-24439-1
12 Eccentric 1 444-24170-2
13 Hexagon socket head screw
M6x25, self-tapping 3 206-13710-8
14 Washer 3 444-24169-1
15 O-ringØ6x2 3 219-13084-2
16 Housing 1 444-24666-1
Kit: housing assy. with housing
cover and tihgtening screws 1 544-32191-1
17 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2
C7=piston Ø7 mm, assy.
for chisel paste 1 600-28750-1
KR=Pump element, adjustable 1 655-28716-1
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1
19 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
20 Pressure relief valve 5
SVTE - 350 - 1/4 - D 6 1 624-28894-1
21 Socket 2 (grey)1, 2
with flat packing and 10 m cable 1 664-36078-9
21.1 Socket 1/2 (black) 1, 2 2 236-13277-9
21.2 Flat packing 2 236-13294-3
22 Screw BZ 3.0x10 C 8 206-13796-6
Pos. Designation Qty. Part no.
23 Plug 2 with cable 21 664-36862-5
24 Housing cover 1 444-24667-1
Housing cover, assy. since 1996 1 544-32217-1
24.1 Screw f. KF, 3x25 10 206-13796-7
24.2 Drain hose 1 444-24310-1
25 Motor, new 1 , 6
with pos. 7, 13, 15, 25.1, 27
12 VDC 1 544-36913-3
24 VDC 1 544-36913-4
24 VDC for VAC connection 11 544-36913-8
25.1 Adapter cable31 664-34195-8
26 Woodruff key 3x5 1 214-13123-1
27 Rotary shaft seal BA 10x22x7 1 220-12231-3
28 Hydraulic lub. fittingAR 1/4 Z 1 251-14045-9
29 Magnetic switch 1 234-13162-5
30 Sealing plug, M33x2 1 233-13124-9
30.1 O-ring ø31x2 1 219-14138-2
31 Closure plug M22x1.5x12 2 303-19285-1
32 Appliance plug 1 with cable, old 31 664-36917-8
Appliance plug 1 with cable, new 41 664-34195-5
32.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
33 Socket 1 (black)1
with flat packing and 10 m cable 1 664-36078-7
Power supply board 230 VAC11 544-36961-4
Arrow: direction of rotation 1 810-55106-1
Lincoln-Logo sticker 1 810-55087-1
1deviation of the shown connection type of pump 203, see pages 74-85
2only with type of connection 2A1
3
appliance plug 1 with cable (old) pos. 32, use adapter cable pos. 22.1
4
appliance plug 1 with cable (new) pos. 32, adapter cable pos. 22.1 not required
5
other pressure relief valves see Parts Catalogue
6
see note on page 4
Parts List acc. to Fig. 2

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
2.0A-20003-F04
Subject to modifications
Page 14 of 88
User Manual
Components of Centralized Lubrication Pump 203
2-lreservoir for grease, closed without low-level control
4507a04
P.c.b. models V10 - V13, V20 - V23, H, V10 - V13ADR and H ADR
Filling from bottom
Connection types 1A1.01/10 or 2A1.01/10
Fig. 3 - Explosion view for P 203 -2XN-.K.-12/24-1/2A1.01/10-V...., H, V... ADR, H ADR

User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Page 15 of 88
Subject to modifications
Pos. Designation Qty. Part no.
1 Reservoir 2 XN 1 544-31996-1
2 Hose 12.5 cm 1 111-35089-2
3 Stirring paddle, assy. 1 544-31882-1
4 Washer 8.4 1 209-13072-6
5 Inner ring 2 444-24168-1
6 Grooved ball bearing D 10/26x8 1 250-14009-7
7 O-ring Ø142x4 2 219-13730-7
8 Intermediate bottom 1 444-24167-1
9 Shim 10x16x0.5 1 209-13047-5
10 Snap ring SW 32 2 211-14100-1
11 Pressure ring Ø33x37x13 1 444-24439-1
12 Eccentric 1 444-24170-2
13 Hexagon socket head screw
M6x25, self-tapping 3 206-13710-8
14 Washer 3 444-24169-1
15 O-ringØ6x2 3 219-13084-2
16 Housing 1 44424666-1
Kit: housing assy. with housing
cover and tightening screws 1 544-32191-1
17 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2
KR=Pump element, adjustable 1 655-26178-1
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1
19 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
20 Pressure relief valve 5
SVTE - 350 - 1/4 - D 6 1 624-28894-1
21 Socket 2 (grey) 1, 2 with
- flat packing and 10 m cable 1 664-36078-9
- flat packing and 10 m cable,
forADR-pump 1 664-36862-2
21.1 Socket 1/2 (black) 1, 2 2 236-13277-9
21.2 Flat packing 2 236-13294-3
22 Screw BZ 3x10 C 8 206-13796-6
23 Plug 2 with cable 21 664-36862-5
Pos. Designation Qty. Part no.
24 Housing cover 1 444-24667-1
Housing cover, assy. since 1996 1 544-32217-1
24.1 Screw f. KF, 3x25 10 206-13796-7
24.2 Drain hose 1 444-24310-1
25 Motor, new 1, 6
with pos. 7, 13, 15, 25.1, 27
12 VDC 1 544-36913-6
24 VDC 1 544-36913-7
24 VDC for VAC connection 11 544-36913-8
25.1 Motor connection, old 31 664-36862-3
Motor connection, new 1 664-34195-2
26 Woodruff key 3x5 1 214-13123-1
27 Rotary shaft seal BA 10x22x7 1 220-12231-3
28 Hydraulic lube fitting AR 1/4 Z 1 251-14045-9
29 Control p.c.b. 12/24 VDC1 for industrial
application and commercial vehicles
Model V10 - V13 1 236-13891-1
Model V20 - V23 41 236-13891-2
Model H 1 236-13857-1
ModelM...11 236-13870-2
30 Sealing plug, M33x2 1 233-13124-9
30.1 O-ring Ø31x2 1 219-14138-2
31 Closure plug M22x1.5x12 2 303-19285-1
32 Appliance plug 1 with cable 11 664-36917-9
32.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
33 Socket 1 (black) 1 with
-flat packing and 10 m cable 1 664-36078-7
-flat packing and 10 m cable,
for ADR-pump 1 664-36862-1
Power supply board 230 VAC11 544-36961-4
Arrow: direction of rotation 1 810-55106-1
Lincoln-Logo sticker 1 810-55087-1
Jumper for control p.c.b. 1 236-13898-1
1deviations of the shown connection type of pump 203, see pages 74-85
2only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves see Parts Catalog
6
see note on page 4
Parts List acc. to Fig. 3

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
2.0A-20003-F04
Subject to modifications
Page 16 of 88
User Manual
Components of Centralized Lubrication Pump 203
2-lreservoir for grease, closed without low-level control
P.c.b. versions V10 - V13, V20 - V23, H, V10 - V13ADR and H ADR
Filling from bottom
Connection types 1A5.14 and 1A7.16
4524a04
Fig. 4 - Explosion view for P 203 -2XN-.K.-12/24-1A5.14/1A7.16-V...., H, V... ADR, H ADR

User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Page 17 of 88
Subject to modifications
Parts List acc. to Fig. 4
Pos. Designation Qty. Part no.
1 Reservoir 2 XN 1 544-31996-1
2 Hose 12.5 cm 1 111-35089-2
3 Stirring paddle, assy. 1 544-31882-1
4 Washer 8.4 1 209-13072-6
5 Inner ring 2 444-24168-1
6 Grooved ball bearing D 10/26x8 1 250-14009-7
7 O-ring Ø142x4 2 219-13730-7
8 Intermediate bottom 1 444-24167-1
9 Shim 10x16x0.5 1 209-13047-5
10 Snap ring SW 32 2 211-14100-1
11 Pressure ring Ø33x37x13 1 444-24439-1
12 Eccentric 1 444-24170-2
13 Hexagon socket head screw
M6x25, self-tapping 3 206-13710-8
14 Washer 3 444-24169-1
15 O-ringØ6x2 3 219-13084-2
16 Housing 1 444-24666-1
Kit: housing assy. with housing
cover and tihgtening screws 1 544-32191-1
17 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2
KR=Pump element, adjustable 1 655-26178-1
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1
19 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
20 Pressure relief valve
SVTE - 350 - 1/4 - D 6 1 624-28894-1
21 Housing cover 1 444-24667-1
Housing cover, assy. since 1996 1 544-32217-1
Pos. Designation Qty. Part no.
21.1 Screw f. KF, 3x25 10 206-13796-7
21.2 Drain hose 1 444-24310-1
22 Motor, new 1, 5
with pos. 7, 13, 15, 22.1, 24
12 VDC 1 544-36913-6
24 VDC 1 544-36913-7
24 VDC for VAC connection 11 544-36913-8
22.1 Motor connection, old 21 664-36862-3
Motor connection, new 1 664-34195-2
23 Woodruff key 3x5 1 214-13123-1
24 Rotary shaft seal BA 10x22x7 1 220-12231-3
25 Hydraulic lub. fittingAR 1/4 Z 1 251-14045-9
26 Control p.c.b. 12/24 VDC1 for industrial
application and commercial vehicles
Model V10 - V13 1 236-13891-1
Model V20 - V23 31 236-13891-2
Model H 1 236-13857-1
ModelM...11 236-13870-2
27 Sealing plug, M33x2 1 233-13124-9
27.1 O-ring Ø31x2 1 219-14138-2
28 Closure plug M22x1.5x12 2 303-19285-1
29 Bayonet plug 1 with cable 1,
7/6-pole (1A7.16) 1 664-36167-3
30 Bayonet cable, 7/6-core 1 664-34167-5
31 Bayonet plug 1 with cable 1,
4/3-pole (1A5.14) 1 664-34041-5
32 Bayonet cable, 4/3-core 1 664-34167-6
Power supply board 230 VAC11 544-36961-4
Arrow: direction of rotation 1 810-55106-1
Lincoln-Logo sticker 1 810-55087-1
Jumper for control p.c.b. 1 236-13898-1
1deviations of the shown connection type of pump 203, see pages 74-85
2
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
3
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
2.0A-20003-F04
Subject to modifications
Page 18 of 88
User Manual
Components of Centralized Lubrication Pump 203
4508a04
2-lreservoir for grease, closed withlow-level control
P.c.b. versions V10 - V13, V20 - V23
Filling from bottom
Connection type 2A1.01/10
Fig. 5 - Explosion view for P 203 -2XL-.K.-12/24-1/2A1.01/10-V 10 - V13, V20 - V23

User Manual
Components of Centralized Lubrication Pump 203
2.0A-20003-F04
LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
Page 19 of 88
Subject to modifications
Pos. Designation Qty. Part no.
1 Reservoir 2 XL 1 544-32028-1
2 Hose 12.5 cm 1 111-35089-2
3 Stirring paddle, assy. 1 544-31947-1
4 Control cam 1 444-24212-1
5 Inner ring 2 444-24168-1
6 Grooved ball bearing D 10/26x8 1 250-14009-7
7 O-ring Ø142x4 2 219-13730-7
8 Intermediate bottom 1 444-24167-1
9 Shim 10x16x0.5 1 209-13047-5
10 Snap ring SW 32 2 211-14100-1
11 Pressure ring Ø 33x37x13 1 444-24439-1
12 Eccentric 1 444-24170-2
13 Hexagon socket head screw
M6x25, self-tapping 3 206-13710-8
14 Washer 3 444-24169-1
15 O-ringØ6x2 3 219-13084-2
16 Housing 1 444-24666-1
Kit: housing assy. with housing
cover and tightening screws 1 544-32191-1
17 Pump element with
K5=piston Ø5 mm, assy. 1 600-26875-2
K6=piston Ø6 mm, assy. 1 600-26876-2
K7=piston Ø7 mm, assy. 1 600-26877-2
KR=Pump element, adjustable 1 655-26178-1
18 Sealing ring Ø22.2x27x1.5 1 306-17813-1
19 Check valve Ø5 mm, assy. 1 504-36071-8
Check valve Ø6 mm, assy. 1 504-36071-4
Check valve Ø7 mm, assy. 1 504-36071-9
20 Pressure relief valve 5
SVTE - 350 - 1/4 - D 6 1 624-28894-1
21 Socket 2 (grey) 1, 2 with
- flat packing and 10 m cable 1 664-36078-9
- flat packing and 10 m cable
for ADR-pump 1 664-36862-2
21.1 Socket 1/2 (black) 1, 2 2 236-13277-9
21.2 Flat packing 2 236-13294-3
22 Screw BZ 3x10 C 8 206-13796-6
23 Appliance plug 2 with cable 21 664-36862-5
Pos. Designation Qty. Part no.
24 Housing cover 1 444-24667-1
Housing cover, assy. since 1996 1 544-32217-1
24.1 Screw f. KF, 3x25 10 206-13796-1
24.2 Drain hose 1 444-24310-1
25 Motor, new1, 6
with pos. 7, 13, 15, 25.1, 27
12 VDC 1 544-36913-6
24 VDC 1 544-36913-7
24 VDC for VAC connection 11 544-36913-8
25.1 Motor connection, old 31 664-36862-3
Motor connection, new 1 664-34195-2
26 Woodruff key 3x5 1 214-13123-1
27 Rotary shaft seal BA 10x22x7 1 220-12231-3
28 Hydraulic lube fittingAR 1/4 C 1 251-14045-9
29 Magnetic switch for
low-level control 1 234-13162-4
30 Control p.c.b. 12/24 VDC1 for industrial
application and commercial vehicles
Model V10 - V13 1 236-13891-1
Model V20 - V23 41 236-13891-2
Model H 1 236-13857-1
ModelM...11 236-13870-2
31 Sealing plug, M33x2 1 233-13124-9
31.1 O-ring Ø31x2 1 219-14138-2
32 Closure plug M22x1.5x12 2 303-19285-1
33 Appliance plug 1 with cable 11 664-36917-9
33.1 Self-tapping screw 3.9x6.5 C 1 206-13725-7
34 Socket 1 (black) 1 with
-flat packing and 10 m cable 1 664-36078-7
-flat packing and 10 m cable,
for ADR-version 1 664-36862-1
Power supply board 230 VAC11 544-36961-4
Arrow: direction of rotation 1 810-55106-1
Lincoln-Logo sticker 1 810-55087-1
Jumper for control p.c.b. 1 236-13898-1
1deviations of the shown connection type of pump 203, see pages 74-85
2only for pump version 2A1
3
possible only in combination with old motor; new motor marked with version code „M“ on identification plate
4
control p.c.b. for separate power supply 30, 15 and 31
5
other pressure relief valves, see Parts Catalog
6
see note on page 4
Parts List acc. to Fig. 5

LINCOLN GmbH & Co. KG • Postfach 1263 • D-69183 Walldorf • Tel [phone] • Fax [phone]
2.0A-20003-F04
Subject to modifications
Page 20 of 88
User Manual
Components of Centralized Lubrication Pump 203
4525a04
2-lreservoir for grease, closed withlow-level control
P.c.b. versions V10 - V13, V20 - V23
Filling from bottom
Connection type 1A7.16
Fig. 6 - Explosion view for P 203 -2XL-.K.-12/24-1A7.16 V 10 - V13, V20 - V23